HP-HC series safety hinge switches
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- Tobias Mason
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1 HP-HC series safety hinge switches escription Pizzato Elettrica extends its range of products by creating the new HP-HC series safety hinge switches where safety and style blend into a single product. The electric switch is fully integrated into the mechanical hinge so that it is virtually invisible to an inexpert eye. This, asides from being an aesthetic advantage, guarantees greater safety as a switch which is difficult to identify is consequently even more difficult to tamper with. The rear mounting without screws in sight and the very precise line mean the switch can be perfectly integrated even with guards of machinery with a very precise design. The offer is complemented by additional hinges with exclusively mechanical function. djustment of the switching point The switching point of the switches can be set with a Phillips head screwdriver. djusting the switching point allows for any calibration for large size guards. fter calibrating the switch, it is always necessary to close the hole using the safety cap supplied. asic activation angle variants On request, versions with a switch activation angle of 15 multiples (e.g. 45 or 90 ) are available. The different activation angle does not exclude the possibility of adjustment of the switching point by means of the adjustment screw in the switch. ny change in the operating angle clearly does not alter the imum mechanical switch travel. Integrated M connector Versions with connection from the top or the bottom are available with integrated M connector. The use of versions with connectors permits faster wiring if guards need to be moved from the test location to the installation site. Opening angle up to 180 The mechanical design of the switch also allows use on guards with an opening angle of up to 180. Protection degrees IP6 and IP69K These devices are designed to be used in the toughest environmental conditions and they pass the IP6 immersion test acc. to EN They can therefore be used in all environments where imum protection degree of the housing is required. ue to their special design, these devices are suitable for use in equipment subjected to cleaning with high pressure hot water jets. These devices meet the IP69K test requirements according to ISO (water jets with 100 bar and 80 C). Versions for glass or polycarbonate doors version of the switch developed exclusively for glass and polycarbonate doors without frame is available. Installation is facilitated by the larger supporting arm and the spaced fixing points; these also prevent the formation of cracks caused by holes located too close to the edge of the guard. It is necessary to verify that the switch is not used as a mechanical stop for the door. Cable with connector at the back The version with a rear cable and M connector is the best combination between aesthetics and connection ease. If machines need to assembled at the customer s site, this solution allows the wiring to be hidden. t the same time, it facilitates the connection and disconnection of the wiring from inside the machinery. dditional hinges To complete the installation, various types of additional hinges are available to be used in a variable number depending on the weight of the guard. These hinges have the same aesthetic but cost less as they contain no electrical parts. 4 General Catalogue Safety
2 pplication examples OneWay safety screws page 310 OneWay safety screws page 310 Switch without mounting plate. Rear fixing. Cable output at the back. Switch with angular mounting plate for slotted profile. Fastening with internal screws. Output with M connector at the bottom. Switch with straight mounting plate for front slotted profile. Fastening with screws at the back. Cable output at the bottom. Closed door Open door CCESSORY Mobile part cover VF SFH page 56 CCESSORY OneWay safety screws p. 310 irect fixing to the polycarbonate plate Switch without mounting plate Fastening with internal screws Output with connector at the back. General Catalogue Safety
3 HP-HC series safety hinge switches Selection diagram ESIGNS 100x mm movable part, metal 100x5 mm movable part, metal CLES N CONNECTORS S P KSM KM 0.2PM Cable output, top Cable output, back M connector, M connector, bottom top Cable output, bottom (standard) length: 0.2 m, with M connector, at back CONTCT LOCKS 52C 52 52F 523C 53F 53M slow action slow action slow action slow action slow action, slow action, slow action, C F M snap action snap action snap action snap action ITIONL HINGES HC LL HC HC product option accessory sold separately General Catalogue Safety
4 Code structure ttention! The feasibility of a code number does not mean the effective availability of a product. Please contact our sales office. article options HP 052C-2SNGH15 Movable part 100x mm movable part, metal 100x5 mm movable part, metal Contact block 52C, slow action 52, slow action 52F, slow action 52M, slow action 53C 53F, slow action,, slow action, 53M, slow action, C, snap action, snap action F, snap action M, snap action The versions with snap-action contact blocks are recommended for doors having a radius not greater than 600 mm. Connection type cable, length: 0.2 m with M 0.2 connector (available for 0.2 PM versions only) 0.5 cable, length: 0.5 m. 2 cable, length: 2 m (standard). 10 cable, length: 10 m K integrated M connector Contact type G ctivation angle 0 activation angle (standard) H15 15 activation angle H activation angle H45 45 activation angle H60 60 activation angle H5 5 activation angle H90 90 activation angle silver contacts (standard) silver contacts with 1 µm gold coating Cable or connector type N PVC cable IEC (standard) G PVC cable CEI II H PUR cable, halogen free R cable for railway applications (EN 6 4) M M connector Output direction, connections S P Q movable part at the right and bottom output movable part at the right and output at the back movable part at the right and output at top movable part at the left and output at the back Code structure for additional hinges HC dditional hinges (H x L) HC x mm HC x 9 mm HC LL 65 x 44.5 mm General Catalogue Safety
5 HP-HC series safety hinge switches Main features Metal housing, cable output at top, bottom or back 4 types of integrated cable available Versions with M connector Protection degrees IP6 and IP69K 9 contact blocks with positive opening dditional hinges without contacts Quality marks: IMQ approval: C UL approval: E138 approval: EC approval: RU C-IT.Д35.В Technical data Housing Metal housing, powder-coated Versions with integrated cable, length 2 m, other lengths from m on request Versions with integrated M connector Versions with 0.2 m cable length and M connector, other lengths from m on request Protection degree: IP6 acc. to EN IP69K acc. to ISO (Protect the cables from direct high-pressure and hightemperature jets) Corrosion resistance in saline mist: 0 hours in NSS acc. to ISO 922 General data For safety applications up to: SIL 3 acc. to EN PL e acc. to EN ISO Mechanical interlock, not coded: type 1 acc. to EN ISO 119 Safety parameters: 10 : 5,000,000 for NC contacts Service life: 20 years mbient temperature for hinges without cable: -25C +80C (standard) -40C +80C (extended T6) mbient temperature for hinges with cable: See table on page 52 Max. actuation frequency: 00 operating cycleshour Mechanical endurance: 1 million operating cycles Max. actuation speed: 90 s Min. actuation speed: 2 s Mounting position: any Max. axial load: 10 N (HP ) N (HP ) Max. radial load: 1000 N (HP ) 0 N (HP ) Tightening torque, screws: 3 5 Nm Electrical data Rated impulse withstand voltage Uimp: 4 kv Conditional short circuit current: 1000 acc. to EN Pollution degree: 3 In compliance with standards: IEC , EN , EN , IEC , EN , EN ISO 119, EN ISO 100, IEC 60529, EN 60529, ISO 20653, UL 8, CS 22.2 No.. pprovals: IEC , UL 8, CS 22.2 No.. Compliance with the requirements of: Low Voltage irective 2035EU, Machinery irective EC and EMC irective 20EU. Positive contact opening in conformity with standards: IEC , EN If not expressly indicated in this chapter, for correct installation and utilization of all articles see chapter utilization requirements from page 313 to page 324. Important: Switch off the circuit voltage before disconnecting the connector from the switch. The connector is not suitable for separation of electrical loads. ccording to EN , versions with 8-pole M () connector can be used only in PELV circuits. Features approved by IMQ Rated insulation voltage (U i ): Conventional free air thermal current 10 (1 2 contacts) 6 (2 3 contacts) (Ith): (4 contacts or 5-pole M connector) Protection against short circuits (fuse): 10 (1 2 contacts) 6 (2 3 contacts) (4 contacts or 5-pole M connector) Rated impulse withstand voltage (U imp ): 4 kv Protection degree of the housing: IP6 M terminals (crimped terminals) Pollution degree: 3 Utilization category: C15 C13 (with connector) Operating voltage (U e ): ( Hz) 24 Vdc (with connector) Operating current (I e ): 3 (with connector) Forms of the contact element: X, Y, X+Y, X+X, Y+Y, Y+Y+X, X+X+Y, X+X+Y+Y Positive opening contacts on contact blocks, C,, F, G, M, 51, 51C, 51, 51F, 51G, 51M, 52, 52C, 52, 52F, 52G, 52M, 53, 53C, 53, 53F, 53G, 53M Features approved by UL Utilization categories R0 pilot duty (28 V, 5 2 Vdc) 0 pilot duty (360 V, Vac) (1 2 3 cont.) C0 pilot duty (180 V, Vac) (4 cont.) Housing features type 1, 4X indoor use only,. Housing features for the version with 1 2 contacts and type N cable Type 1, 4X indoor use only In compliance with standard: UL 8, CS 22.2 No. Please contact our technical department for the list of approved products. In compliance with standards: EN , EN :2009, fundamental requirements of the Low Voltage irective 2035EU. Please contact our technical department for the list of approved products. 51 General Catalogue Safety
6 mbient temperatures for hinges with cable and electrical data Connection type Output with cable Output with M connector Contact block 2 contacts 3 contacts 4 contacts 2 contacts 3 or 4 contacts Cable type N G H R N H N R M connector, 5-pole M connector, 8-pole Conductors 5x0.5 mm 2 5x0.5 mm 2 5x0.5 mm 2 5x0.5mm 2 x0.5 mm 2 x0.5 mm 2 9x0.34 mm 2 9x0.5 mm 2 5x0.25 mm2 8x0.25 mm2 pplication field General General General Mobile installation In compliance with standards 05VV-F 05VV-F 05EQ-H EN6 4 1E-0V- 5x0.5 mm 2 MM-90 EN 6 4 EN Sheath PVC PVC PUR HLOGEN FREE Self-extinguishing IEC IEC IEC CEI II IEC Rail General General Mobile installation IEC EN 5 EN VV-F 03EQ-H 03VV-F EN6 4 1P-0V- 9x0.5 mm 2 MM-90 EN 6 4 EN PVC PUR HLOGEN FREE IEC IEC General Rail General General 03VV-H 03VV-H PVC PVC PVC IEC IEC EN 5 EN 6 1 IEC CEI II IEC CEI II Oil resistant UL 58 UL 58 ISO ISO Max. speed 100 mmin 0 mmin mmin mmin Max. acceleration 2 ms 2 25 ms 2 5 ms 2 5 ms 2 Minimum bending radius 80 mm 80 mm 80 mm 60 mm 108 mm 108 mm 94 mm 65 mm 5 mm 90 mm Outer diameter 8 mm 8 mm 8 mm 6 mm mm mm mm mm 5 mm 6 mm End stripped 80 mm 80 mm 80 mm 80 mm 80 mm 80 mm 80 mm 80 mm Copper conductors IEC Class 5 Class 5 Class 6 Class 5 Class 5 Class 6 Class 5 Class 5 Class 6 Class 6 mbient temperature with cable extended (-T6) standard fixed installation flexible installation mobile installation fixed installation flexible installation mobile installation -25 C +0 C -25 C +0 C +5 C +0 C +5 C +0 C -40 C +80 C -40 C +80 C -40 C +80 C -40 C +80 C -40 C +80 C -5 C +80 C -5 C +80 C -40 C +80 C - C +80 C - C +80 C -40 C +80 C -40 C +80 C -15 C +80 C -15 C +80 C Thermal current Ith Rated insulation voltage Ui 0 Vdc Vac 36 Vdc Electrical data Protection against short circuits (fuse) Utilization category C13 24 V 5 V 2 V 10 0 V V V V V V V V V V Utilization category C15 pprovals 24 V 0 V 2 V IMQ EC CE EC IMQ EC CE IMQ EC IMQ EC IMQ EC IMQ EC CE IMQ EC IMQ EC EC Internal cable wiring nero nero nero nero nero-bianco nero-bianco grigio grigio rosso rosso marrone marrone rosso-bianco rosso-bianco blu blu marrone blu marrone blu giallo-verde giallo-verde Connector pin assignment NC 3-4 NC 5-6 NO -8 NO NC 5-6 NC -8 NO NC 3-4 NO NC 3-4 NC 5 viola viola-bianco giallo-verde giallo-verde Female connectors see page 299 General Catalogue Safety
7 HP-HC series safety hinge switches imensional drawings ll values in the drawings are in mm Contact type: L slow action LO slow action 2 m cable, bottom 2 m cable, top 2 m cable, back 2 2 Ø Contact block 52C L 52 L 52F L 52M L 53C LO 53F LO 53M LO ctuating force Travel diagrams HP 052C-2SN HP 052-2SN HP 052F-2SN HP 052M-2SN HP 053C-2SN HP 053F-2SN HP 053M-2SN HP 052C-2N HP 052-2N HP 052F-2N HP 052M-2N HP 053C-2N HP 053F-2N HP 053M-2N HP 052C-2PN HP 052-2PN HP 052F-2PN HP 052M-2PN HP 053C-2PN HP 053F-2PN HP 053M-2PN Contact type: L slow action LO slow action M connector, bottom M connector, top cable (0.2 m) with M connector, back M x M x1 2 Mx Ø Contact block 52C L 52 L 52F L 52M L 53C LO 53F LO 53M LO ctuating force Travel diagrams HP 052C-KSM HP 052-KSM HP 052F-KSM HP 052M-KSM HP 053C-KSM HP 053F-KSM HP 053M-KSM HP 052C-KM HP 052-KM HP 052F-KM HP 052M-KM HP 053C-KM HP 053F-KM HP 053M-KM HP 052C-0.2PM HP PM HP 052F-0.2PM HP 052M-0.2PM HP 053C-0.2PM HP 053F-0.2PM HP 053M-0.2PM ttention! The safety hinge switch can be combined together exclusively with one or more Pizzato Elettrica hinges (HP or HC series). The use of whichever other hinge does not guarantee the correct operation of the safety device. Items with code on green background are stock items ccessories See page 299 The 2 and 3 files are available at 53 General Catalogue Safety
8 Versions for glass or polycarbonate doors - imensional drawings ll values in the drawings are in mm Contact type: L slow action LO slow action 2 m cable, bottom 2 m cable, top 2 m cable, back Ø Contact block 52C L 52 L 52F L 52M L 53C LO 53F LO 53M LO ctuating force Travel diagrams HP 052C-2SN HP 052-2SN HP 052F-2SN HP 052M-2SN HP 053C-2SN HP 053F-2SN HP 053M-2SN 9 HP 052C-2N HP 052-2N HP 052F-2N HP 052M-2N HP 053C-2N HP 053F-2N HP 053M-2N 9 HP 052C-2PN HP 052-2PN HP 052F-2PN HP 052M-2PN HP 053C-2PN HP 053F-2PN HP 053M-2PN 9 Contact type: L slow action LO slow action M connector, bottom M connector, top cable (0.2 m) with M connector, back 10.5 M x 1 M x 1 Ø 8.9 Mx 1 Contact block 52C L 52 L 52F L 52M L 53C LO 53F LO 53M LO ctuating force Travel diagrams 9 HP 052C-KSM HP 052-KSM HP 052F-KSM HP 052M-KSM HP 053C-KSM HP 053F-KSM HP 053M-KSM 9 HP 052C-KM HP 052-KM HP 052F-KM HP 052M-KM HP 053C-KM HP 053F-KM HP 053M-KM 9 HP 052C-0.2PM HP PM HP 052F-0.2PM HP 052M-0.2PM HP 053C-0.2PM HP 053F-0.2PM HP 053M-0.2PM ttention! The safety hinge switch can be combined together exclusively with one or more Pizzato Elettrica hinges (HP or HC series). The use of whichever other hinge does not guarantee the correct operation of the safety device. ccessories See page 299 The 2 and 3 files are available at Items with code on green background are stock items General Catalogue Safety
9 HP-HC series safety hinge switches dditional hinges ll values in the drawings are in mm HC HC HC LL Travel diagrams ll values in the diagrams are in degrees Contact block Group 1 Contact block Group 1 Contact block Group 1 52C C C F F M F M The switching point of the contacts can be adjusted from 0 to +4 compared to that indicated in the travel diagrams. The hinge is supplied without pre-adjustment. M ccessories Legend rticle VF C032 escription Protection cap of adjustment screw The cap is supplied with every hinge and must always be inserted after the adjustment of the switching point. In case of loss or damage, the cap can be ordered separately. Closed contact Open contact Positive opening travel Switch pressed Switch released Max. forces and loads HP ll values in the drawings are in mm dmitted. loads, independent of utilization conditions. oors with one safety hinge (N)25,000 (mm) oors with one safety hinge and one additional hinge (N)200,000 (mm) oors with one safety hinge and two additional hinges (N)2,000 (mm) 1000 N Legend (mm) 10 N 25 Nm 100 min - 0 H2 H2 H (100 min - 0 ) Force exerted by the weight of the door (N) istance from the centre of gravity of the door to the axis of the hinge Safety hinge dditional hinge 1 min H1.66 H5 H (200 min ) H5 H8 H8 H1. H5 H (0 min - 20 ) 200 min Items with code on green background are stock items ccessories See page 299 The 2 and 3 files are available at 55 General Catalogue Safety
10 Max. forces and loads HP ll values in the drawings are in mm dmitted. loads, independent of utilization conditions. oors with one safety hinge (N),0 (mm) oors with one safety hinge and one additional hinge (N)100,000 (mm) oors with one safety hinge and two additional hinges (N)200,000 (mm) 0 N Legend (mm) N Nm 100 min - 0 Force exerted by the weight of the door (N) istance from the centre of gravity of the door to the axis of the hinge Safety hinge dditional hinge H2 H2 H (100 min - 0 ) 1 min H1.66 H5 H (200 min ) H5 200 min H8 H8 H1. H5 H (0 min - 20 ) Fixing plates Fastening screws for profile not supplied. ll values in the drawings are in mm rticle VF SFH1-C escription Couple of angular plates for HP and HC supplied with fastening screws for attachment of the switch rticle VF SFH2-C escription Couple of angular plates for HC LL supplied with fastening screws for attachment of the switch M M6 rticle VF SFH3-C escription Couple of plane plates for HP and HC supplied with fastening screws for attachment of the switch rticle escription Couple of plane plates for HC LL supplied with fastening VF SFH4-C screws for attachment of the switch rticle VF SFH escription HP series mobile part cover in stainless steel Ø Items with code on green background are stock items ccessories See page 299 The 2 and 3 files are available at General Catalogue Safety
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