This data sheet is only valid in association with the GFK-2736 user manual.

Transcription

1 June 2012 IC220PNS001 PROFINET SCANNER WITH 2 COPPER PORTS 1 Description This description applies to firmware version 2.30 or later. Features The bus coupler is the link between a PROFINET network and the VersaPoint installation system. In addition, it is used to acquire and output digital signals. Up to 61 VersaPoint IO modules can be connected at any point to an existing PROFINET network using the bus coupler. The bus coupler and the VersaPoint IO modules form one station with a maximum of 63 local bus devices. Here, the inputs and outputs of the bus coupler form the first and second local bus devices. 2 x Ethernet twisted pair according to with auto negotiation and auto crossover Transmission speed of 100 Mbps IP parameter setting using the PROFINET IO controller Connection to the PROFINET IO network via 8-pos. RJ45 female connector Electrical isolation between Ethernet interface and logic Ethernet TCP/IP (100 Base-TX, Management via SNMP) Connection of up to 61 other VersaPoint devices Connection of a maximum of 16 PCP devices Supported protocols: SNMPv1, TFTP, PROFINET IO, LLDP and MRP (from firmware 3.21) 8 digital inputs, 4 digital outputs Automatic baud rate detection on the local bus Diagnostic and status indicators This data sheet is only valid in association with the GFK-2736 user manual. Make sure you always use the latest documentation. It can be downloaded from Here you will also find the current GSDML file.

2 2 IC220PNS001 2 Table of contents 1 Description Table of contents Ordering data Technical data Internal circuit diagram Local status and diagnostic indicators Diagnostic indicators for PROFINET Connection of PROFINET, power supply, actuators, and sensors Connecting PROFINET Terminal point assignment of the VersaPoint connectors Connection example Mapping inputs and outputs to PROFINET IO Startup Parameterization Diagnostic Firmware update Physical Device - PDev Link Layer Discovery Protocol - LLDP Media Redundancy (MRP) Device replacement Failsafe behavior Acyclic PROFINET communication Mailbox communication Byte rotation for 16 and 32-channel VersaPoint terminals Byte rotation for 16 point Input / Output modules terminals Byte rotation for 32 point Input / Output modules terminals Error codes Error Codes for General Bus Errors (BUS FAIL) Error Codes for System Errors... 23

3 IC220PNS Ordering data Description Type Order No. Pcs. / Pkt. PROFINET scanner with 2 copper ports IC220PNS001 IC220PNS001 1 Documentation Type Order No. Pcs. / Pkt. System Installation Manual GFK

4 4 IC220PNS001 4 Technical data Dimensions (nominal sizes in mm) 119,8 71,5 Width Height Depth Note on dimensions 80 mm mm 71.5 mm Specfications with male connectors General data Color black Weight 375 g ( with male connectors ) Ambient temperature (operation) -25 C C (observe derating) Ambient temperature (storage/transport) -45 C C Permissible humidity (operation) 10 % % (according to DIN EN ) Permissible humidity (storage/transport) 10 % % (according to DIN EN ) Air pressure (operation) 70 kpa kpa (up to 3000 m above sea level) Air pressure (storage/transport) 70 kpa kpa (up to 3000 m above sea level) Degree of protection IP20 Protection class III, IEC 61140, EN 61140, VDE Connection data Name VersaPoint connectors Connection method Spring-cage connection Conductor cross section solid / stranded 0.08 mm² mm² Conductor cross section [AWG] Interface VersaPoint local bus Connection method Transmission speed VersaPoint data jumper 500 kbit/s Interface PROFINET Connection method RJ45 female connector, auto negotiation Number 2 Transmission speed 100 MBit/s (acc. to PROFINET standard) Transmission physics Ethernet in RJ45 twisted pair

5 IC220PNS001 5 System limits of the bus coupler Amount of process data Number of supported devices Number of IO modules that can be connected Typ. 512 Byte max. 63 (per station) max. 61 (On board I/Os are two devices) Number of devices with parameter channel (PCP) max. 16 Observe the logic current consumption of each device when configuring an VersaPoint station. It is specified in every terminal-specific data sheet. The current consumption can differ depending on the individual terminal. The permissible number of devices that can be connected therefore depends on the specific station structure. PROFINET IO Device function Update rate PROFINET IO device min. 1 ms (depending on the size of the bus system) Power supply for module electronics Connection method Name Supply voltage Supply voltage range Current consumption Current consumption Spring-cage connection Bus coupler supply UBK; Communications power UL (7.5 V) and the analog supply UANA (24 V) are generated from the bus coupler supply. 24 V DC (via VersaPoint connector) 19.2 V DC V DC (including all tolerances, including ripple) Typ. 70 ma (from UBK) max A DC (from UBK) Power consumption NOTE: Electronics may be damaged when overloaded Provide external fuses for the 24 V areas UBK, UM, and US. The power supply unit must be able to supply four times the nominal current of the external fuse, to ensure that it trips in the event of an error. Main circuit supply UM 24 V DC Supply voltage range UM 19.2 V DC V DC (including all tolerances, including ripple) Power supply at UM max. 8 A DC Current consumption from UM max. 8 A DC Segment supply voltage US 24 V DC Supply voltage range US 19.2 V DC V DC (including all tolerances, including ripple) Power supply at US max. 8 A DC Current consumption from US max. 8 A DC Communications power UL 7.5 V DC ±5 % Power supply at UL max. 0.8 A DC I/O supply voltage UANA 24 V DC Supply voltage range UANA 19.2 V DC V DC (including all tolerances, including ripple) Power supply at UANA max. 0.5 A DC Power loss Typ. 3 W (Entire device) Digital inputs Number of inputs 8 Connection method VersaPoint connectors Connection method 2, 3-wire Description of the input EN type 1 Nominal input voltage 24 V DC Nominal input current Typ. 3 ma Current flow Limited to 3 ma, maximum Input voltage range "0" signal -30 V DC... 5 V DC Input voltage range "1" signal 15 V DC V DC Delay at signal change from 0 to 1 5 ms

6 6 IC220PNS001 Digital inputs Delay at signal change from 1 to 0 Permissible conductor length to the sensor Protection against polarity reversal 5 ms 100 m Polarity protection diode Digital outputs Number of outputs 4 Connection method VersaPoint connectors Connection method 2, 3-wire Nominal output voltage 24 V DC Maximum output current per channel 500 ma Nominal load, ohmic 12 W Nominal load, inductive 12 VA (1.2 H; 48 Ω) Nominal load, lamp 12 W Signal delay Typ. 1.2 ms Maximum operating frequency with inductive nominal load 0.5 Hz (1.2 H; 48 Ω) Reaction time with short-circuit 1,2 ms Behavior at voltage switch-off The output follows the power supply without delay Limitation of the voltage induced on circuit interruption Approx. -30 V Output current when switched off max. 10 µa (When not loaded, a voltage can be measured even at an output that is not set.) Behavior with overload Auto restart Behavior with inductive overload Output can be destroyed Reverse voltage resistance to short pulses Reverse voltage proof Resistance to permanent reverse voltage max. 2 A Overcurrent shut-down min. 0.7 A Short-circuit and overload protection Free running circuit In output driver Error messages to the higher level control or computer system Short-circuit / overload of the digital outputs Yes Sensor supply failure Yes Failure of the actuator supply Yes Mechanical tests Vibration resistance in acc. with IEC Shock test in acc. with IEC g Operation: 25 g, 11 ms duration, semi-sinusoidal shock impulse Conformance with EMC Directive 2004/108/EC Noise immunity test in accordance with EN Electrostatic discharge (ESD) EN /IEC Electromagnetic fields EN /IEC Fast transients (burst) EN /IEC Transient surge voltage (surge) EN /IEC Conducted interference EN /IEC Noise emission test as per EN EN Criterion B; 6 kv contact discharge, 8 kv air discharge Criterion A; Field intensity: 10 V/m Criterion A; all interfaces 1 kv Criterion B; all interfaces 2 kv Criterion B; supply lines DC: 0.5 kv/0.5 kv (symmetrical/asymmetrical); fieldbus cable shield 1 kv Criterion A; Test voltage 10 V Class A Approvals For the latest approvals, please visit

7 IC220PNS001 7 Mounting position and derating P [%] T [ C] Figure 1 Derating with different mounting positions Key: 1 Mounting on a horizontal DIN rail 2 Different mounting position P [%] Power dissipation in percent T [ C] Ambient temperature in C The specifications refer to a supply voltage of 24 V. When you are working with a voltage from the upper voltage range (e.g., 30 V), the percentage values increase. In this case, multiply the percentage values with 1.25 (30 V/24 V = 1.25). The various bus coupler functions have different percentage shares of the power dissipation. Please refer to the percentage shares in the following table. Function Percentage shares of power dissipation in % Inputs 25 Outputs 16 UM 24 UANA 3 UL 32 The following results from the information given above: When used at 55 C (on horizontal DIN rail) When mounted on a horizontal DIN rail, you can operate the bus coupler at 55 C and 24 V without any limitation. When used at 55 C (different mounting position) With a different mounting position, you can operate the bus coupler at 55 C and 24 V with a maximum load of 50 %.

8 8 IC220PNS001 5 Internal circuit diagram µp IB Local bus B DO1...4 DI1...8 U+ L U ANA U- L 8xDI C 7,5V 24V 24V 24V U S 4x DO U M A U BK U S U M 2TXETH PWR Figure 2 Key: µp IB Internal wiring of connections Microprocessor Protocol chip LED The gray areas in the basic circuit diagram represent the electrically isolated areas: A: Ethernet interface B: Logic C: I/O Explanation for other used symbols has been provided in the GFK-2736 user manual. Optocoupler PNP transistor Ethernet switch Transmitter with electrical isolation

9 IC220PNS Local status and diagnostic indicators Figure 3 Local status and diagnostic indicators Designation Color Meaning State Description LNK 1/2 green Link port 1/2 ON Connection via Ethernet to a module via port 1/2 established Flashing PROFINET module identification ("flashing") OFF No connection established via port 1/2 ACT 1/2 yellow Activity port 1/2 ON Transmission or reception of Ethernet telegrams at port 1/2 OFF No transmission or reception of Ethernet telegrams at port 1/2 BF red Communication ON No link status available error (BusFail) Flashing Link status available, no communication connection to the PROFINET IO controller OFF The PROFINET IO controller has established an active communication connection to the PROFINET IO device. SF red System error ON PROFINET diagnostics available (PROFINET) OFF PROFINET diagnostics not available UL green ULogic ON 24 V bus coupler supply/7.5 V communications power present OFF 24 V bus coupler supply/7.5 V communications power not present US green USegment ON 24 V segment circuit supply present OFF 24 V segment circuit supply not present UM green UMain ON 24 V main circuit supply/internal communications power present OFF 24 V main circuit supply/internal communications power present D green Diagnostics ON Data transmission active within the station Flashing Data transmission not active within the station E red Error ON I/O error, short-circuit/overload of outputs OFF No I/O error yellow O1 ON/OFF Output is set/not set yellow I1, I2 ON/OFF Input is set/not set.

10 10 IC220PNS001 7 Diagnostic indicators for PROFINET States during operation LED SF OFF/BF flashing SF OFF/BF OFF Meaning PROFINET IO device is waiting for communication with the PROFINET IO controller. PROFINET IO controller was able to establish communication without errors. States in the event of an error LED Meaning Measure/remedy in the event of an error SF OFF/BF flashing SF OFF/BF flashing SF OFF/BF ON The logic communication path has been interrupted. The PROFINET IO controller can no longer be accessed. The PROFINET IO device is not assigned a PROFINET device name. The physical communication path has been interrupted. The PROFINET IO controller can no longer be accessed. Check the connection between the PRO- FINET IO controller and the PROFI- NET IO device. Make sure that the PRO- FINET device name of the PROFINET IO device is identical with the configuration. Assign the PROFINET device name using the relevant tool. Restore the physical connection between the PROFINET IO controller and the PROFINET IO device. SF ON/BF OFF Diagnostic data is available. Read diagnostic information using application logic and take corrective action. SF flashing/ BF flashing Hardware watchdog has been triggered.

11 IC220PNS Connection of PROFINET, power supply, actuators, and sensors 8.1 Connecting PROFINET RJ45 Pin 1 Pin Terminal point assignment of the VersaPoint connectors PWR O1 I1 I2 Pin Pin 4 Pin 5 Pin 6 Pin Figure 4 Pin 8 Pin assignment of the Ethernet socket (RJ45) Connect PROFINET to the bus coupler via an 8-pos. RJ45 connector. Only one twisted pair cable with an impedance of 100 Ω may be connected to each Ethernet interface in RJ45 format. The data transmission speed is 100 Mbps. The 100Base-TX port of the bus coupler is able to detect a pair of incorrectly connected receive cables (RD+/RD-) and to correct them using the auto polarity correction function. For the pin assignment, please refer to the following table: Pin Assignment 1 TxD + (transmit data +) 2 TxD - (transmit data -) 3 RxD+ (receive data +) 4 Reserved 5 Reserved 6 RxD- (receive data -) 7 Reserved 8 Reserved Auto crossover Both Ethernet interfaces are provided with the auto crossover function. Shielding The shielding ground of the connected twisted pair cables is electrically connected with the socket. When connecting network segments, avoid ground loops, potential transfers, and voltage equalization currents via the braided shield. Observe bending radii The housing dimensions specified under "Dimensions" refer to the bus coupler with I/O connectors without Ethernet connection. When installing the bus coupler in a control box, observe the bending radii of the Ethernet cables and the connectors used. If required, use angled RJ45 connectors to maintain these bending radii. Figure 5 Terminal point assignment Terminal point assignment of the power connector (1) Terminal point Assignment Terminal point Assignment 1.1 US 2.1 UM 1.2 UBK 2.2 UM 1.3 GND UBK 2.3 GND UM, US 1.4 Functional earth ground (FE) 2.4 Functional earth ground (FE) NOTE: Malfunction The module is designed exclusively for SELV operation according to IEC 950/EN 60950/ VDE For information on the power supplies, please refer to the GFK-2736 user manual. Terminal points 1.3 and 2.3 on the connector can be jumpered if the same reference potential is to be used for the communications power and the segment voltage. Terminal point assignment of the output connector (2) Terminal point Assignment Terminal point Assignment 1.1 OUT1 2.1 OUT2 1.2 GND 2.2 GND 1.3 FE 2.3 FE 1.4 OUT3 2.4 OUT4

12 + 12 IC220PNS001 Terminal point assignment of the input connector (3) Terminal point Assignment Terminal point 1.1 IN1 2.1 IN2 1.2 US 2.2 US 1.3 GND 2.3 GND 1.4 IN3 2.4 IN4 Assignment Terminal point assignment of the input connector (4) Terminal point Assignment Terminal point 3.1 IN5 4.1 IN6 3.2 US 4.2 US 3.3 GND 4.3 GND 3.4 IN7 4.4 IN8 Assignment 10 Mapping inputs and outputs to PROFINET IO The module uses the following input and output data words: Slot Data length Slot 0 - Slot 1 4 words IN/4 words OUT (local bus master) Slot 2 1 byte OUT (DO4) Slot 3 1 byte IN (DI8) 11 Startup Make sure you always use the latest version of the GSDML file and the latest documentation for the bus coupler. The latest files and documentation can be found on the Internet at 9 Connection example Default upon delivery/default settings B PWRDO4DI4 DI By default upon delivery, the following functions and features are available: 24VDC (U S ) 24VDC (U BK ) IN6 +24 V +24 V IN8 PROFINET IO name: IP parameters: Module designation: No name assigned None IC220PNS001 Figure 6 PROFINET - 24VDC (U M) Connection example OUT3 OUT2 Vendor ID: Device ID: 015Ahex 0005hex Reset button The reset button is on the front of the bus coupler. HW/FW: 00/100 MAC Addr.: xx.xx.xx.xx PROFINET PWR UL US BF UM SF O1 D E I I RESET RESET LNK1 ACT1 X1 LNK2 ACT2 X2 Figure 7 Reset button The bus coupler is restarted by pressing the reset button. The outputs of the VersaPoint station are reset. The process image of the inputs is not re-read.

13 IC220PNS Diagnostic Firmware started Once you have supplied the bus coupler with power or pressed the reset button, the firmware is started. After completion of the firmware boot process the BF LED is either on Diagnostic register definitions The standard register set consists of three diagnostic registers: or flashing. Documentation Diagnostic status register (input word) Diagnostic parameter register (input word) Extended diagnostic parameter register (input word) How to assign the PROFINET names and the IP address as well as how to startup a device within a PROFINET IO system is described in the PME Online Help. 12 Parameterization Make sure you always use the latest version of the GSDML file and the latest documentation for the bus coupler. The latest files and documentation can be found on the Internet at Parameter Slot 0: Diagnostic alarms Diagnostic register The controller board diagnostic registers (diagnostic status register, diagnostic parameter register, and extended diagnostic parameter register) represent the current state of the Local-Bus system for the user. Thus, it is possible to indicate the state of the bus system, error causes, as well as additional information to the application program. Every bit in the diagnostic status register is assigned a state of the controller board. The states in the error bits (USER, PF, BUS, CTRL) are described in greater detail using the diagnostic parameter register and the extended diagnostic parameter register. These registers are always rewritten if one of the previously mentioned error bits is set. Otherwise, the register has the value 0000hex. Diagnostic status register - PROFINET alarm behavior - Local bus diagnostics - I/O diagnostics - Indicate return of local module - Local bus settings - Automatic start after local bus error - Automatic start delay Slot 1: - I/O variables are assigned to registers. There are four words of input data and four words of output data. Word Input data Output data 1 Diagnostic status register 2 Diagnostic parameter register 3 Extended diagnostic parameter register 4 Standard function status Register Standard function start register Standard function parameter register Reserved Reserved For status of error and descriptions see section 22.

14 14 IC220PNS001 Operating indicators Error location The READY, ACTIVE and RUN operating indicators show the current state of the Local-Bus system. The diagnostic parameter register is not used. After the selftest the controller board is ready for operation. The READY indicator bit is set (READY = 1). If the controller board has been configured and the configuration frame activated without errors, the system indicates it is active. The READY and ACTIVE indicator bits are set (READY = 1, ACTIVE = 1). In addition, the RUN indicator bit is set when data exchange is started (READY = 1, ACTIVE = 1 and RUN = 1). For located remote or local bus errors, the diagnostic parameter register contains the error location: Error on local bus: device number of device, e. g., "1.3" for bus segment 1; device 3 Error on remote bus: device number of bus terminal module, e. g., "1.0" for bus segment 1; device 0 The precise error location is only specified if there is no interface error (bit 7 equals 0). If an interface error has occurred (bit 7 equals 1), for example, the connected bus cannot be operated, only the faulty bus segment is specified. Bit 0 indicates whether the error location is on the outgoing remote bus interface (bit 0 equals 0) or on the branching remote bus Error indicators interface (bit 0 equals 1). The DETECT error bit shows that an error is preventing further operation of the bus (DETECT = 1). The outputs fall back to the value ZERO. The diagnostic routine searches for the error cause. Once the error cause has been detected, the DETECT error bit is reset (DETECT = 0) and the error is indicated in the USER, PF, BUS and CTRL bits. The diagnostic parameter register describes the error cause in more detail. Standard function register definitions Remember that in some cases, the Local-Bus diagnostics can only provide a restricted error localization function: Error localization is limited on a VersaPoint station connected directly to the controller board. Under some circumstances, error locations in the Loop branch are mapped to the first available VersaPoint module. Error Bit/Location Input data CTRL = 1 Error code, Section 22 Probably controller board/ hardware error. BUS = 1 Error location, Section 22 Error on the remote bus or local bus segment. PF = 1 Error location, Section 22 Fault on the application side of an Local-Bus device: - Short circuit at the output - Sensor/actuator supply not present USER = 1 Contact GE Intelligent Platforms User error, e. g. due to incorrect parameters The standard register set consists of three standard function registers: Standard function start register (output word) Standard function parameter register (output word) Standard function status register (input word) Standard function registers The standard function registers enable predefined and frequently used functions to be executed by setting an output bit, and enable monitoring of the execution and result. The standard function start register is used to execute the required function. To call the function, some additional information may be required in the corresponding standard function parameter register. The following functions are assigned to the bits of the standard function start register: Content of the diagnostic parameter register (example): The functions marked with an asterisk (*) require further parameters (e.g., a device number) for their execution. These parameters must be transferred in the separate standard function parameter register.

15 IC220PNS As only one standard function can ever be activated at a time, a new function can only be executed once the function activated previously has been completed. The standard function status register controls the processing sequence. Each bit in the standard function start register is assigned a bit of the same name in the standard function status register. When processing a function, the corresponding status bit is active regardless of whether the function could be executed successfully or not. After processing the function, the status bit is set to "0". The standard function RESULT bit in the diagnostic status register indicates whether the function was executed successfully. RESULT = 1 Function not completed successfully RESULT = 0 Function completed successfully Function execution The following two diagrams illustrate the sequence of a function execution with and without parameter transfer. 1. The control program activates the function using the corresponding function bit in the standard function start register. 2. The function execution is indicated using the corresponding status bit in the standard function status register. 3. Resetting the function bit using the host prevents a new function activation. 4. The RESULT bit indicates the result of the function execution in the diagnostic status register. RESULT = 0 Function completed successfully RESULT = 1 Function not completed successfully 1. Enter the required parameter in the standard function parameter register. 2. The control program activates the function using the corresponding function bit in the standard function start register. 3. The function execution is indicated using the corresponding status bit in the standard function status register. 4. Resetting the function bit using the host prevents a new function activation. 5. The RESULT bit indicates the result of the function execution in the diagnostic status register. RESULT = 0 Function completed successfully RESULT = 1 Function not completed successfully Diagnostic alarms PROFINET IO enables the PROFINET IO device to store diagnostic information together with the error location and error type. An incoming alarm informs the PROFINET IO controller that diagnostic information has been stored. The alarms are only transmitted if they have been enabled via parameters during startup. When the diagnostic information has been removed, an outgoing alarm is transmitted to the controller. If at least one piece of diagnostic information is stored, the SF LED is on. If no diagnostic information is present, the SF LED is off. Substitute value behavior In the event of an local bus error or a device error of the bus coupler, all VersaPoint station outputs (including analog outputs) are set to "0". 14 Firmware update In order to update the firmware of the network adapter, the device must be provided with a firmware container via a TFTP server. For Firmware update tool and procedure refer to With an update to firmware version 3.21 the device name and all remanet IP addresses get lost.

16 IC220PNS Physical Device - PDev 18 Device replacement The module supports all devices of the PDev according to PROFINET. PDev is a description of Ethernet interfaces and their features standardized in PROFINET IO. This includes, for example, the IP and MAC address, diagnostic and neighboring information, and parameterization settings. 16 Link Layer Discovery Protocol - LLDP The device supports LLDP according to IEEE AB and thus enables topology detection of devices that also have LLDP activated. Advantages of using LLDP: Improved error location detection Improved device replacement More efficient network configuration The following information is received by or sent to neighbors, as long as LLDP is activated: The device sends its own management and connection information to neighboring devices. The device receives management and connection information from neighboring devices. Displaying LLDP information Engineering tools can be used to represent the LLDP information as a topology overview. 17 Media Redundancy (MRP) By default, the PROFINET Scanner is not set up for Media Redundancy. If the PROFINET Scanner will be a Media Redundancy Client, select the module ports that will be used for Ring Port 1, Ring Port 2 and the MRP Domain. The MRP Domain name is used to assign MRP Clients to the media redundancy manager (MRM) for the network ring. VersaPoint Profinet Scanner offers a guaranteed switch over time of 200 ms to operate bumplessly through ring network recovery. The recommended update rate required to be configured for bumpless switchover is 128 ms. If lower update rates are configured, it would be expected to see Loss/Addition of IO device faults Devices can be replaced without having to reconfigure them within the PROFINET network. The station name and address are assigned by the control system to the newly added PROFINET bus coupler using the neighborhood detection function. Device replacement is possible for GE Intelligent Platforms PROFINET IO controllers from firmware version 1.0 onwards. 19 Failsafe behavior In the event of a network failure, previously determined I/O values are output. If PROFINET communication fails, all output process data is set to zero. The local bus continues to run using these values. Substitute values are not parameterized. 20 Acyclic PROFINET communication The bus coupler enables acyclic access to intelligent local bus devices (PCP devices) using PROFINET (Record Read function block, Record Write function block). 21 Mailbox communication The bus coupler supports acyclic mailbox communication. This means specific PLC blocks allow acyclic transmission of firmware services (e.g., Read-Value, PCP) from the control system to the PROFINET IO device or PCP device with the Record Read and Record Write PROFINET IO services. When VersaPoint Profinet Scanner modules are configured to have VersaSafe modules and MRP enabled, ensure the Safety Logic watchdog is configured accordingly.

17 IC220PNS Byte rotation for 16 and 32-channel VersaPoint terminals To adapt the data format of the 16 and 32-channel VersaPoint terminals to the data format of a PACSytems PROFINET controller, you can rotate the I/O data arrangement with device parameters. This adaptation can only be made once and is then valid for all DI16/DO16 and all DI32/DO32 terminals Byte rotation for 16 point Input / Output modules terminals Default (Word.bit) view Word Word 0 Bit (Byte.Bit) view Byte Byte 0 Byte 1 Bit Slot Terminal point Rotated (Word.bit) view Word Word 0 Bit (Byte.Bit) view Byte Byte 1 Byte 0 Bit Slot Terminal point

18 IC220PNS Byte rotation for 32 point Input / Output modules terminals Default (Word.bit) view Word Word 0 Bit (Byte.Bit) view Byte Byte 0 Byte 1 Bit Slot 4 3 Terminal point (Word.bit) view Word Word 2 Bit (Byte.Bit) view Byte Byte 2 Byte 3 Bit Slot 2 1 Terminal point Rotated (Word.bit) view Word Word 2 Bit (Byte.Bit) view Byte Byte 3 Byte 2 Bit Slot 4 3 Terminal point (Word.bit) view Word Word 0 Bit (Byte.Bit) view Byte Byte 1 Byte 0 Bit Slot 2 1 Terminal point

19 IC220PNS Error codes E4 hex or 0BE4 hex (BUS FAIL) Meaning: A serious error occurred when acquiring the bus configuration. This error caused the bus system to be switched off, and the error location could not be detected. This points to the cause being an intermittent Cause: The error occurs due to: error. The error rate can be very high. Cause: The error occurs due to: Installation errors A faulty Local-Bus device Installation errors Remedy: Check your system for: A faulty Local-Bus device Remedy: Check your system for: 23.1 Error Codes for General Bus Errors (BUS FAIL) Missing or incorrect shielding of the bus cables The error codes 0BE1 hex to 0BEA hex are assigned to (connectors) general bus errors where the error location or area Missing or incorrect grounding/equipotential cannot be clearly defined. The display of the controller bonding board only shows the last two characters, i.e., E1 hex to EA hex. Poor connections in the connector (loose contact, cold junction) Cable breaks in remote and local bus cabling E1 hex or 0BE1 hex (BUS FAIL) Meaning: A serious error occurred that caused the bus system to be switched off. However, no error could be found when checking the current configuration. This Voltage dips on the communications power for remote bus devices points to the cause being an intermittent error. Cause: The error occurs due to: E6 hex or 0BE6 hex (BUS FAIL) Meaning: A serious error occurred that caused the bus Installation errors system to be switched off. However, no error could be found when checking the current configuration. This A faulty Local-Bus device points to the cause being an intermittent error. The Remedy: Check your system for: error affected data cycles but not ID cycles. Missing or incorrect shielding of the bus cables Cause: The error occurs due to: (connectors) Installation errors Missing or incorrect grounding/equipotential A faulty Local-Bus device bonding When jumpering devices with a data width of less Poor connections in the connector (loose contact, than 8 bits (due to the transport of data of these cold junction) devices in the controller board memory) Cable breaks in remote and local bus cabling Remedy: Check your system for: Voltage dips on the communications power for remote bus devices Missing or incorrect shielding of the bus cables (connectors) Missing or incorrect grounding/equipotential bonding Poor connections in the connector (loose contact, cold junction) Cable breaks in remote and local bus cabling Voltage dips on the communications power for remote bus devices E2 hex or 0BE2 hex (BUS FAIL) Meaning: The controller board detected changes in the configuration, which do not enable data traffic over the bus to be continued. Cause: You exceeded the maximum permissible number of Local-Bus words. You exceeded the maximum permissible number of Local-Bus devices. E8 hex or 0BE8 hex (BUS FAIL) Meaning: A serious error occurred that caused the bus system to be switched off. When checking the current configuration, the diagnostic algorithm detected errors but could not locate the precise error location. This points to the cause being an intermittent error. The error rate can be very high.

20 IC220PNS Missing or incorrect shielding of the bus cables (connectors) Missing or incorrect grounding/equipotential bonding Poor connections in the connector (loose contact, cold junction) Cable breaks in remote and local bus cabling Voltage dips on the communications power for remote bus devices E9 hex or 0BE9 hex (BUS FAIL) Meaning: A serious error occurred that caused the bus system to be switched off. When checking the current configuration, the diagnostic algorithm detected errors but could not locate the precise error location. This points to the cause being an intermittent error. The error rate can be very high. Cause: The error occurs due to: Installation errors A faulty Local-Bus device Remedy: Check your system for: Missing or incorrect shielding of the bus cables (connectors) Missing or incorrect grounding/equipotential bonding Poor connections in the connector (loose contact, cold junction) Cable breaks in remote and local bus cabling Voltage dips on the communications power for remote bus devices Cable break in the specified bus segment Add_Error_Info: Device number (Segment. Position) of the Local-Bus device. 0BF1 hex (BUS FAIL) Meaning: Data transmission is interrupted at a bus terminal module. Cause: The connector for the outgoing remote bus branch has not been plugged in. Remedy: Check the connector for the outgoing remote bus branch. Add_Error_Info: Device number (Segment. Position) of the Local-Bus device. 0BF2 hex (BUS FAIL) Meaning: Data transmission is interrupted at a bus terminal module. Cause: The connector for the outgoing remote bus has not been plugged in. Remedy: Check the connector for the outgoing remote bus. Add_Error_Info: Device number (Segment. Position) of the Local-Bus device. 0BF0 hex (BUS FAIL) Meaning: Data transmission was temporarily interrupted. The controller board reset all outputs and stopped data transmission. The diagnostic display indicates an Local-Bus device number. The error can be found: In the preceding bus segment of a local bus In the bus segments of a preceding remote bus branch (e.g., installation remote bus) In the bus segment of the indicated Local-Bus device Cause: Voltage reset of an Local-Bus device in the specified area

21 IC220PNS BF3 hex (BUS FAIL) Meaning: Data transmission is interrupted: At a bus terminal module At a local bus device Cause: Local bus The connector for the outgoing local bus has not been plugged in. ST compact station The ST cable is not plugged in. The RBST connection led via the next module of the IB ST compact station is interrupted. Add_Error_Info: Device number (Segment. Position) of the Local-Bus device. 0BF4 hex (BUS FAIL) Meaning: Transmission error (CRC error) on the data forward path of the incoming bus interface (IN) of the indicated Local-Bus device. Cause: Transmission errors Remedy: Check the segment of the specified Local- Bus device for: Missing or incorrect shielding of the bus cables (connectors) Missing or incorrect grounding/equipotential bonding Poor connections in the connector (loose contact, cold junction) Voltage dips on the communications power for remote bus devices Faulty fiber optic assembly Add_Error_Info: Device number (Segment. Position) of the Local-Bus device. 0BF5 hex (BUS FAIL) Meaning: Transmission error (CRC error) on the data return path of the incoming bus interface (IN) of the indicated Local-Bus device. Remedy: Check the segment of the specified Local- Bus device for: missing or incorrect shielding of the bus cables (connectors) Missing or incorrect grounding/equipotential bonding Poor connections in the connector (loose contact, cold junction) Voltage dips on the communications power for remote bus devices Faulty fiber optic assembly Add_Error_Info: Device number (Segment. Position) of the Local-Bus device. 0BF6 hex (BUS FAIL) Meaning: Data transmission was temporarily interrupted. The controller board reset all outputs and stopped data transmission. The diagnostic display indicates an Local-Bus device number. The error can be found: In the preceding bus segment of a local bus In the bus segments of a preceding remote bus branch (e.g., installation remote bus) In the bus segment of the indicated Local-Bus device Cause: Possible causes: Voltage reset of an Local-Bus device in the specified area Cable break in the specified bus segment Add_Error_Info: Device number (Segment. Position) of the Local-Bus device. 0BF8 hex (BUS FAIL) Meaning: Multiple error when acquiring I/O data at the specified device. It was not possible to find the exact location of the error. Cause: The error occurs due to: Installation errors A faulty Local-Bus device Possible error locations: Indicated devices

22 IC220PNS The complete bus located prior to the device All devices connected to the OUT2 interface of the indicated device Remedy: Check your system for: missing or incorrect shielding of the bus cables (connectors) Missing or incorrect grounding/equipotential bonding Poor connections in the connector (loose contact, cold junction) Cable breaks in remote and local bus cabling Voltage dips on the communications power for remote bus devices Add_Error_Info: Device number (Segment. Position) of the Local-Bus device. 0BF9 hex (BUS FAIL) Meaning: Multiple error at the specified device during quick diagnostics. It was not possible to find the exact location of the error. Cause: The error occurs due to: Installation errors A faulty Local-Bus device Possible error locations: Indicated devices The complete bus located prior to the device All devices connected to OUT2 of the indicated device Remedy: Check your system for: Missing or incorrect shielding of the bus cables (connectors) Missing or incorrect grounding/equipotential bonding Poor connections in the connector (loose contact, cold junction) Cable breaks in remote and local bus cabling Voltage dips on the communications power for remote bus devices Add_Error_Info: Device number (Segment. Position) of the Local-Bus device. 0BFA hex (BUS FAIL) Meaning: Multiple error at the specified device during startup or permanent diagnostics. Cause: The error occurs due to: Installation errors A faulty Local-Bus device Possible error locations: Indicated devices The complete bus located prior to the device All devices connected to OUT2 of the indicated device Remedy: Check your system for: Missing or incorrect shielding of the bus cables (connectors) Missing or incorrect grounding/equipotential bonding Poor connections in the connector (loose contact, cold junction) Cable breaks in remote and local bus cabling Voltage dips on the communications power for remote bus devices Add_Error_Info: Device number (Segment. Position) of the Local-Bus device. 0BFB hex (BUS FAIL) Meaning: Error detected using quick diagnostics. Possible error locations: Indicated devices The complete bus located prior to the device All devices connected to OUT2 of the indicated device Remedy: Check your system for: Missing or incorrect shielding of the bus cables (connectors) Missing or incorrect grounding/equipotential bonding Poor connections in the connector (loose contact, cold junction) Cable breaks in remote and local bus cabling Voltage dips on the communications power for remote bus devices Add_Error_Info: Device number (Segment. Position) of the Local-Bus device.

23 IC220PNS BFC hex (BUS FAIL) Meaning: Data transmission was temporarily interrupted. The controller board reset all outputs and stopped data transmission. The diagnostic display indicates an Local-Bus device number. The error can be found: In the preceding bus segment of a local bus In the bus segments of a preceding remote bus branch (e.g., installation remote bus) In the bus segment of the indicated Local-Bus device. On the transmission paths or devices in the branches, which precede the indicated Local-Bus device Cause: Voltage reset of an Local-Bus device in the specified area Cable break in the specified bus segment Add_Error_Info: Device number (Segment. Position) of the Local-Bus device Error Codes for System Errors 0Fxx hex (xx = any digit or letter) Meaning: A system error (e.g., hardware or firmware error) occurred on the controller board. Remedy: Replace the controller board hex Cause: 1. CPU is not plugged in. 2. A firmware error occurred on the controller board. Remedy: 1. Operate your controller board with CPU. 2. Replace the controller board hex Meaning: A hardware error occurred on the controller board. Remedy: Replace the controller board hex Meaning: An error occurred in the boot firmware. Cause: 1. There is an error in the firmware. 2. The download of the new firmware failed during the firmware update. 3. A hardware error has occurred. Remedy: 1. Download the firmware again. If the error message is still generated, a hardware error has occurred. Please contact GE Intelligent Platforms. 2. Repeat the download. 3. Replace the controller board hex Meaning: A firmware error occurred. Cause: 1. There is an error in the firmware. 2. The download of the new firmware failed during the firmware update. 3. A hardware error has occurred. Remedy: 1. Download the firmware again. If the error message is still generated, a hardware error has occurred. Please contact GE Intelligent Platforms. 2. Repeat the download. 3. Replace the controller board hex to 101E hex (MPM Manager Error) Meaning: An error occurred on the controller board when the MPM was accessed. Remedy: Replace the controller board hex to 1025 hex (Flash EEPROM Error) Meaning: An error occurred on the controller board when the parameterization memory was accessed. Remedy: Replace the controller board.

24 IC220PNS hex to 1036 hex (Power on Selftest Error) Cause: 1. The PLC is running when the controller board is reset. 2. A hardware error occurred on the controller board during the selftest. Remedy: 1. Stop the PLC before resetting the controller board. 2. Replace the controller board hex to 1055 hex (RS-232 Error) Meaning: An error occurred on the controller board when the diagnostic interface was accessed. Remedy: Replace the controller board hex Meaning: The firmware download was aborted. Cause: Timeout in the transmission protocol or at the diagnostic interface. Remedy: Check the diagnostic interface and RS-232 cable connection, and then start transmission again hex Meaning: The firmware download was aborted. Cause: The program initiated a restart. Remedy: Repeat the firmware download hex (Host Adaptation Error) Meaning: An error occurred in the host-specific part of the firmware on the controller board. Remedy: Replace the controller board hex (Bus Error Indication) Meaning: The controller board has detected an error in the connected bus system during Local-Bus operation. Cause: The bus cannot be operated any longer. The controller board is searching for the error location. Remedy: Contact GE Intelligent Platforms for further support.