JUE-250 Inmarsat FleetBroadband FB250 Maritime Satellite Communication Terminal. Installation Manual 7ZPSC0258

Transcription

1 JUE-250 Inmarsat FleetBroadband FB250 Maritime Satellite Communication Terminal Installation Manual 7ZPSC0258

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3 ABOUT YOUR SAFETY CAUTIONS AGAINST HIGH VOLTAGE Radio and radar devices are operated by high voltages of anywhere from a few hundred volts up to many hundreds of thousands of volts. Although there is no danger with normal use, it is very dangerous if contact is made with the internal parts of these devices. (Only specialists should attempt any maintenance, checking or adjusting.) There is a very high risk of death by even a few thousand volts, in some cases you can be fatally electrocuted by just a few hundred volts. To circumvent accidents, you should avoid contact with the internal parts of these devices at all costs. If contact is inevitable as in the case of emergency, you must switch off the devices and ground a terminal in order to discharge the capacitors. After making certain that all the electricity is discharged, only then can you insert your hand into the device. Wearing cotton gloves and putting your free hand in your pocket, in order not to use both hands simultaneously, are also very good methods of shock prevention. Quite often, an injury occurs by secondary factors, therefore it is necessary to choose a sturdy and level working surface. If someone is electrocuted it is necessary to thoroughly disinfect the affected area and seek medical attention as soon as possible. CAUTIONS CONCERNING TREATMENT OF ELECTROCUTION VICTIMS When you find an electrocution victim, you must first switch off the machinery and ground all circuits. If you are unable to cut off the machinery, move the victim away from it using a non-conductive material such as dry boards or clothing. When someone is electrocuted, and the electrical current reaches the breathing synapses of the central nervous system inside the brain, breathing stops. If the victim s condition is stable, he or she can be administered artificial respiration. An electrocution victim becomes very pale, and their pulse can be very weak or even stop, consequently losing consciousness and becoming stiff. Administration of first aid is critical in this situation.

4 FIRST AID Note points for first aid Unless there is impending danger leave the victim where he or she is, then begin artificial respiration. you begin artificial respiration, you must continue without losing rhythm. Once (1) Make contacts with the victim cautiously, there is a risk that you may get electrocuted. (2) Switch off the machinery and then move the victim away slowly if you must. (3) Inform someone immediately (a hospital or doctor, dial emergency numbers, etc.). (4) Lay the victim on his or her back and loosen any constructive clothing (a tie, or belt). (5) (a) Check the victim s pulse. (b) Check for a heartbeat by pressing your ear against the victim s chest. (c) Check if the victim is breathing by putting the back of your hand or face near the victim s face. (d) Check the pupils of the eyes. (6) Open the victim s mouse and remove any artificial dentifrice, food or chewing gum. Leave the mouth opened and flatten the tongue with a towel or by putting something into the mouth to prevent the victim s tongue from obstructing the throat (If he or she is clenching their teeth and it is difficult to open the mouth, use a spoon or the like to pry open the mouth). (7) Continually wipe the mouth to prevent the accumulation of saliva.

5 If the victim has a pulse but is not breathing ( Mouth to mouth resuscitation) Figure 1 (1)Place the victim s head facing backward (place something under the neck like a pillow). (2)Point the chin upward to widen the trachea. (3)Pinch the victim s nose, take a deep breath, then put your mouth over the victim s mouth and exhale completely, making sure that your mouth completely covers the victim s mouth. Then remove your mouth. Repeat this routine 10 to 15 times per minute (holding the nostrils). (4)Pinch the victim s nose, take a deep breath, then put your mouth over the victim s mouth and exhale completely, making sure that your mouth completely covers the victim s mouth. Then remove your mouth. Repeat this routine 10 to 15 times per minute (holding the nostrils). (5)Pay attention to the victim to notice if he or she starts to breath. If breathing returns, stop resuscitation. (6)If it is impossible to open the victim s mouth, put something like a plastic straw or vinyl tube into one of the nostrils then blow air in while covering the mouth and the other nostril. (7)Occasionally, when the victim comes back to consciousness, they immediately try to stand up. Prevent this and keep them in a laying position. Give them something warm to drink and be sure that they rest (do not give them any alcohol). Administering artificial respiration by raising the head. 1 (1) Raise the back of head, then place one hand on the forehead and place the other hand under the neck. 1 Most victims open their mouth when doing this, making mouth to mouth resuscitation easier. 2 (2) Cover the victim s mouth by opening your mouth widely, then push your cheek against the victim s nose, 2 or pinch the victim s nose to prevent air from leaking out of it. 3 3 (3) Completely exhale into the lungs. Exhale into the lungs until the chest is inflates. You have to blow as rapidly as possible for the first 10 times. Mouse to mouse artificial respiration Figure 1

6 If the victim has no pulse and is not breathing (Heart massage in combination with artificial respiration.) Figure 2 If the victim has no pulse, his or her pupils are dilated, and if you cannot detect a heartbeat, the heart may have stopped, beginning artificial respiration is critical. (1) Put both hands on the diaphragm, with hands on top of each other keeping both arms straight (If your elbows are bent, you cannot push with as much power). Press the diaphragm with your body weight until the chest sinks about 2 cm (about 50 times per minute). (2) If administering first aid when alone: Perform the heart massage about 15 times then blow in twice. Repeat this routine. If administering first aid with two people: One person performs the heart massage 15 times, and the other person blows air in twice. Repeat this routine (Heart massage and mouth to mouth resuscitation used together). (3) Constantly check the pupils and the pulse, if the pupils become normal and the pulse steadies, keep them in a laying position and give them something warm to drink, be sure that they rest (do not give them any alcohol). In any case you have to entrust major decision making to a doctor. Having understanding people around is essential to the victim s recovery from the mental shock of electrocution Heart massage in combination with artificial respiration. Figure 2

7 PREFACE Thank you for purchase of the JRC Inmarsat FleetBroadband Mobile Earth Station, JUE-250. The JUE-250 is an Inmarsat digital satellite communication terminal for Voice (4kbps Voice), and Audio (64kbps 3.1kHz Audio), maximum 284kbps Standard IP service, 8kbps, 16kbps, 32kbps, 64kbps, or 128kbps Streaming IP service, and Short Messaging Service (SMS). Please read this manual carefully and carry out proper installation. Please keep this manual carefully to be able to refer to. Please read this manual when questions of use and troubles are caused by any chance. i

8 ATTENTIONS BEFORE INSTALLATION JRC cannot accept responsibility for any loss due to incorrect operation, malfunction, and other causes except product guarantee condition and liability by law. Some functions of JUE-250 may not work correctly owing to the hardware and software version of equipment connected to JUE-250. Please confirm to the dealer or agent you purchased, whether your equipment is connectable. Your communication data are transmitted via Inmarsat system and other global communications system, so some errors may occur in communication the same as the landlines. You are recommended to backup for your important data. Your communication data will be protected by digital scrambling of Inmarsat. However, you are recommended to understand that your communication data might be intercepted by special technology and unauthorized access. Specifications of JUE-250 and its accessories may change without notice for improvement. ii

9 BEFORE INSTALLATION Concerning the symbols This manual uses the following symbols to explain the correct operation and to prevent injury or damage to property. Please read the following before proceeding with this manual. DANGER WARNING CAUTION Indicates danger that, if ignored, will result in serious injury or even death. Indicates warning that, if ignored, may result in serious injury or even death. Indicates caution that, if ignored, may result in injury or damage to property. Examples of symbols The symbol indicates caution (including DANGER and WARNING). The illustration inside the symbol specifies the content of the caution more accurately. (This example warns of possible electrical shock.) The symbol indicates that performing an action is prohibited. The illustration inside the symbol specifies the content of the prohibited operation. (In this example disassembly is prohibited.) The symbol indicates operations that must be performed. The illustration inside the symbol specifies obligatory instructions. (In this example unplugging is obligatory.) * Windows Internet Explorer is a registered trademark of Microsoft Corporation. Netscape Navigator is a registered trademark of Netscape Communications Corporation. iii

10 Concerning warning label Warning labels are put on the JUE-250, ADE, and BDE. Do not take off, destroy, or modify these labels. <Warning Label of ADE > <Warning Label of BDE > Note 1) Note 2) Notes 1) IMEI International Mobile Equipment Identity (IMEI) is an unique number used to identify an individual mobile equipment to a GSM or UMTS network. 2) Attestation number which means safe, high-quality product and suits EU instruction (Free circulation was permitted in the EU signatory). iv

11 CAUTIONS DURING INSTALLATION DANGER Do not touch any internal parts with your hands or tools to avoid danger of electronic shock. Do not touch master gyro signal lines with your hands to avoid danger of electrical shock. The lines always have high voltages even if your JUE-250 power switch is turned off. CAUTIONS DURING INSTALLATION WARNING Do not bring JUE-250 (ADE) close to the fire, or put it in the fire. electrical shock. It causes the explosion and Do not approach the ADE while transmitting. Strong micro wave may cause injury. If an external matter, such as metal fragments, water, liquid, etc., infringe into your JUE-250, turn off the power and contact the dealer or agent you purchased. Continuous operation may cause fire, electrical shock or malfunction. Install JUE-250 correctly in accordance with the installation manual. Inappropriate installation may cause incorrect operation; fire, electrical shock, or malfunction. Install JUE-250 ADE-BDE coaxial cable correctly in accordance with the installation manual. Especially waterproof should be treated correctly in accordance with this manual. Inappropriate installation may cause incorrect operation, fire, electrical shock or malfunction. Do not turn on the terminal under the primary power except the specific voltage (+19VDC to +31VDC). The primary power except the specific voltage may cause fire, electrical shock or malfunction, Do not fix or repair the internal equipment of the JUE-250 by yourself. Any person other than our trained maintenance staff may cause fire or abnormal operation of this equipment or electrical shock. This equipment meets the technical standard of the Ministry of Internal affairs and Communications. Do not adjust the internal circuit or change the parts because the internal circuit has been adjusted strictly. If an abnormal operation is found, please contact to out sales department. v

12 CAUTIONS DURING INSTALLATION CAUTION Before using, read the operation manual carefully. Inappropriate procedure may cause incorrect operation or malfunction. <<Above Deck Equipment >> Keep out of the area within a radius of 0.6meters from your ADE, because ADE transmits microwaves (refer to section 2-1-1). Strong microwaves may cause injury. In case of approach within a radius of 0.6meters by necessity, turn off the JUE-250 and stop transmitting. Do not deliver mechanical shock and/or force, because each unit of your ADE is a precision instrument. Unwanted shock and force may cause malfunction. Do not paint radome. quality. Painting of radome may cause decrease of the communication <<Below Deck Equipment>> Connect the ground terminal of the Main Unit to the hull side earth with grounding cable. Poor connection may cause malfunction. <<Coaxial Cable >> Install JUE-250 ADE-BDE coaxial cable correctly in accordance with the installation manual of separate volume. Especially waterproof should be treated correctly in accordance with the installation manual. Inappropriate installation may cause incorrect operation, fire, electrical shock or malfunction. <<Coaxial Cable and the other cables>> Take care not to damage the connectors and the corrosion resistant sheath of cable. Otherwise, a trouble may occur. Do not pull the cable by gripping connector plug only. Otherwise, a trouble may occur. vi

13 ABBREVIATIONS ADE BDE External PSU FWD INMARSAT JB MES TEL Above Deck Equipment Below Deck Equipment External Power Supply Unit Forward (bow) INMARSAT Ltd. Junction Box Mobile Earth Station Telephone vii

14 Contents PREFACE...i ATTENTIONS BEFORE INSTALLATION...ii BEFORE INSTALLATION...iii CAUTIONS DURING INSTALLATION...v ABBREVIATIONS...vii 1. COMPONENTS Outlines Unpacking and visual inspection Components JUE-250 Standard components Optional components Configuration (JUE-250 Standard components) ADE (Above Deck Equipment) [GSC-451] BDE (Below Deck Equipment) [GSC-452] Handset [NQW-267] Coaxial cable [CFQ-5924A3] Power Supply Cable [7ZCSC0222B] Installation parts and tools Supplied parts by JRC Required tools Cable connection diagram INSTALLATION ADE Radiation hazard Interference(RADAR) Design of Pole Example of pole Load specification and basic design INSTALLATION WORK Cable ADE Installation parts, Required tools and materials Installation procedure Example of Installation ADE BDE Installation Installation parts, Required tools Installation procedure Example of main unit layout Handset Installation parts, Required tools Installation procedure...37

15 4. INTERFACE Power supply connector ADE connector WRF connector Earth connector RJ-11 (2W port) connectors for TEL1/2 port Handset connector USB connector RJ-45 (Ethernet) connector RJ-45 (ISDN) connector FUSE Optional components External Power Supply Unit [NBD-577C] Facsimile [brother FAX-2820] Telephone [NQW-132B] and TEL JB [NQE-3058B] Gyro interface box [NQA-2066A] Starting up the system and Troubleshooting Starting up the system SIM card setting procedure SIM card removing procedure Power ON Idle Troubleshooting Parts list SPECIFICATION JUE-250 Standard components Abandonment work...65 Appendix A Grounding...66 A-1 Grounding the ADE...66 A-2 Grounding the BDE...66

16 1. COMPONENTS 1-1 Outlines The JUE-250 Mobile Earth Station (MES) is composed of Above Deck Equipment (ADE) and Below Deck Equipment (BDE). The ADE consists of Antenna Assembly, Above Deck Unit and Radome, while the BDE consists of Main Unit (MU) and Handset. JUE-250 is a Inmarsat digital satellite communication terminal for 4kbps voice service, G3FAX and legacy analogue modem service using 64kbps 3.1kHz Audio service, maximum 284bps Standard IP data service, 8kbps, 16kbps, 32kbps, 64kbps, or 128kbps Streaming IP data service and Short Messaging Service (SMS). JUE-250 is shipped with strict quality control and inspection to provide the high quality for consumers. JRC would like to believe you to make long use of the terminal with your satisfaction. If your JUE-250 has trouble or problem in your operation, please contact the dealer or agent you purchased. 1-2 Unpacking and visual inspection At the time of unpacking, confirm the following items. Check of damage during transportation. Check of JUE-250 standard components (refer to Table 1-3-1). Check of supplied parts by JRC (refer to Table 1-5-1). About optional components, show in Table or chapter 5. Be careful to avoid the damage to unit attachment cable or terminals, when transporting or operating the JUE

17 1-3 Components JUE-250 Standard components Table JUE-250 Standard components Name of component Type Q ty ADE GSC BDE GSC Coaxial cable CFQ-5924A3* 1 Handset NQW PSU cable(psu BDE) 7ZCSC0222B 1 JUE-250 Operation manual 7ZPSC JUE-250 Installation manual 7ZPSC JUE-250 Quick Operation Guide 7ZPSC JUE-250 CD-ROM 7YZSC0007A 1 Supplied parts for BDE installation 7ZXSC Spare fuse for BDE 3 2

18 SIM card case 1 Inspection result 1 *CFQ5924A15 (15m) and CFQ-3923A5 (50m) are available as optional components Optional components Table Optional components Name of component Type Q ty External PSU NBD-577C 1 Facsimile brother FAX Power transformer for Facsimile DD (100V) DD (115V) 1 EMC filter for Facsimile (for 230V direct coupling) RSHN-2003 (for brother FAX-2820) 1 Telephone NQW-132B 1 TEL JB NQE-3058B 2 MJ-2F GYRO I/F (Interface) Box NQA-2066A 1 3

19 1-4 Configuration (JUE-250 Standard components) ADE (Above Deck Equipment) [GSC-451] The ADE is installed on the above deck for receiving the signal from the satellite. The ADE is covered with a radome. Fig.1-4-1a ADE (GSC-451) 4

20 Unit: mm Mass: Approx.7.4kg Fig b Appearance of ADE (GSC-451) 5

21 1-4-2 BDE (Below Deck Equipment) [GSC-452] The BDE is on the below deck and includes the transceiver. Front side Back side Fig a BDE (GSC-452) 6

22 Unit: mm Mass: Approx. 2.2 kg Fig b Appearance of BDE (GSC-452) 7

23 1-4-3 Handset [NQW-267] The Handset is used for voice communication, and is for controlling the terminal. Front side inside Fig a Handset (NQW-267) 8

24 4- Mounting holes [Cable length:1m] Unit: mm Mass: 0.5 kg Fig b Appearance of Handset (NQW-267) 9

25 1-4-4 Coaxial cable [CFQ-5924A3] This cable connects BDE and External PSU. mm mm [Cable length: 30m] Unit: mm Type Length Connector Dia. Cable Dia. Mass Minimum bending radius CFQ-5924A3 30m(±1.0m) 22mm 8mm Under2.5kg 46mm (CFQ-5924A15) 15m(±0.5m) 22mm 8mm Under1.4kg 46mm (CFQ-3923A5) 50m(±1.5m) 33mm 21mm Under30.0kg 150mm *CFQ5924A15 and CFQ-3923A5 are available as optional components. Note) Lay down coaxial cable without cutting. If reducing cable length is needed, cut the "IME" side only. Fig Coaxial cable 10

26 1-4-5 Power Supply Cable [7ZCSC0222B] This cable connects BDE and External PSU. [Cable length: 5 m] Fig Power Supply Cable 11

27 1-5 Installation parts and tools Supplied parts by JRC Supplied parts necessary to set up ADE and BDE are as follows. The use part is shown in Fig 1-5-1a and Fig 1-5-1b. ADE Table Supplied parts by JRC for Installation No. Part Type Q ty Application 1 Hex. bolt BRTG ADE fixing B8x25 2 Absorption sheet MTT Impact absorption for ADE 3 Connector cover MTV304176A 1 Coaxial cable cover 4 Earth plate MTB ADE earth BDE 5 Earth cable MPXP BDE earth 6 Fixing screw M4x20 BRTG The earth cable is fixed to the hull side earth 7 Fixing screw M5x16 BRTG BDE fixing 8 Nylon clip BRBP Coaxial cable fixing for BDE Note) Silicon Sealant for ADE installation is not included in supplied parts by JRC, due to some countries banned imports of Silicon materials. Local procurement of Silicon Sealant is required. (3) Connector cover (Supplied by JRC) ADE-BDE cable (Supplied by JRC) (1) Hex.bolt B8 25 (Supplied by JRC) (2) Absorption sheet (Supplied by JRC) (4) Earth plate (Supplied by JRC) Fig.1-5-1a Supplied parts for ADE 12

28 (5) (Supplied by JRC) (6) Fixing screw M4 20 (7) (Supplied by JRC) Fixing screw M5 16 (Supplied by JRC) (7) Fixing screw M5 16 (Supplied by JRC) Fig.1-5-1b Supplied parts for BDE Required tools A tool necessary to set up ADE, BDE and Handset is as follows. Table Required Tools No. Part Q ty Application 1 Torque wrench 1set ADE fixing 2 Socket 1set ADE fixing (for M8 M12) 3 Screw drivers 1set BDE and Handset fixing (including cross drivers) 13

29 1-6 Cable connection diagram ABOVE DECK EQUIPMENT (ADE) J901 W1: Coaxial Cable (JRC SUPPLY) CFQ-5924A CHARTCO RECEIVER (USER SUPPLY) (Option) External Power Supply NBD-577C 7ZCSC0222B Power Supply Cable (Attachment) 5m BELOW DECK EQUIPMENT (BDE) MAIN UNIT TEL1 ADE TEL2 WRF Audio Ethernet 19-31V DC USB Handset USB Cable (max. 3m) PC HANDSET 1m NQW-267 (Attached with Handset) INMARSAT FleetBroadband JUE-250 Cable Connection System Diagram AC100V AC220V DC24V OUT RED BLK + - TEL JB RED BLK TEL JB 250V TTYCS-1 RED TEL Cable 5m (USER SUPPLY) BLK L2 (Attached to TEL) TELEPHONE L1 L2 L1 TEL Cable (USER SUPPLY) NQW-132B NQE-3058B (Option) NQE-3058B (Option) (Option) FAX Cable 3m (JRC SUPPLY) (Option) FACSIMILE *1 FAX-2820 (2.4m) EMC FILTER or FAX Power Cable TRANSFORMER (Option) (Attached to FAX) (Option) ISDN Cable TA TEL Cable (Attached to TA) (Attached to TEL) (Option) CentreCOM FS708XL or equivalent (JRC SUPPLY) LAN Cable 5m HUB LAN Cable 5m (JRC SUPPLY) (JRC SUPPLY) (Option) (Option) (Option) TELEPHONE (Option) PC (OWNER SUPPLY) 0.6/1kV DPYC-2.5 (USER SUPPLY) Ship's Power AC100/220V E GRN AC IN U V Ship's Power AC100/220V STANDARD COMPONENTS 0.6/1kV DPYC-1.5 or 0.6/1kV DPYC-2.5 (USER SUPPLY) [*1] Ship's power AC220V : EMC FILTER (RSHN-2003) Ship's power AC110/115V : TRANSFORMER (DD ) Ship's power AC100V : TRANSFORMER (DD ) Fig. 1-6 Cable connection diagram 14

30 2-1 ADE 2. INSTALLATION Antenna assembly is composed of three axes controlled by servo mechanism. This mechanism is designed and manufactured with careful consideration for long use under the severe environmental condition at sea. When the ADE is installed in higher position to avoid the physical obstruction, the ADE may be often exposed to the severe vibration condition. Therefore, special attention should be paid in such an installation site to reduce vibrations. Decide the installation site and antenna height, which satisfies the above NOTE and which can reduce the physical obstruction between a satellite and the ADE. NOTE 1. Install 5m or more away from MF/HF TX antenna. 2. Install 3m or more away from VHF TX antenna. 3. Install 4m or more away from GPS. 4. Install 4m or more away from AIS. 5. Install 5m or more away from Direction finder. 6. Install more than 2m from outside of the rotating area of radar scanner and also avoid transmission area of radar scanner. 7. Install avoiding heat and smoke of funnel and much dust. 8. Install avoiding severe vibration and shock Radiation hazard Keep out of the area within a radius of 0.6meters from your ADE, because ADE transmits microwaves. Strong microwaves may cause injury. In case of approach within a radius of 0.6meters by necessity, turn off the JUE-250 and stop transmitting. Table Radiation level Radiation level Distance W / m 0.1m 2 25 W / m 0.2m 2 10 W / m 0.6m 15

31 Safety distance 0.6m 10 W / m 2 Fig Microwave radiation Interference(RADAR) ADE should be installed more than 2m from outside of the rotating area of radar scanner and also avoid transmission area (more than 15deg) of radar scanner. RADAR Min. 15deg Min. 15deg Fig RADAR Interference 16

32 2-2 Design of Pole Pole should be designed on the basis of load specification Example of pole Design a pole with referring to Fig Load specification and basic design Load specification at the top of installation pole is shown in Fig a. Actual load applied on the installation site should be calculated according to the height of installation pole. The structure of installation site should have adequate stiffness to withstand against the Mass, bending moment and vibration of the ADE and installation pole. Check the vibration level on sea trial as much as possible. Allowable vibration level is 0.7G (686 gal) or less at the top of installation pole as shown in Fig b. Also, the vibration level will be easily known by Fig b. 17

33 Fig Design of pole 18

34 Loading condition of ADE ADE Mass (Including ADE installation parts) Maximum wind pressure at wind velocity (Wind speed:52m/sec) Maximum bending moment at wind velocity (Wind speed:52m/sec) Approx. 7.4kg 30N 15Nm Fig a Loading condition of ADE 19

35 Allowable acceleration of ADE Fig b Allowable acceleration 20

36 3. INSTALLATION WORK Cable connection system diagram is shown in Fig.1-6, Connection to Main Unit is shown in Fig.4. Cable connection should be made in accordance with these figures. 3-1 Cable NOTE Do not cut off the ADE-BDE coaxial cable. Coil and secure the coaxial cable in convenient compartment such as between the Main Unit and bulkhead. Otherwise, a trouble may occur. <<Coaxial cable>> CAUTION Install JUE-250 ADE-BDE coaxial cable correctly in accordance with the installation manual. Especially waterproof should be treated correctly in accordance with the installation manual. Inappropriate installation may cause incorrect operation, fire, electrical shock or malfunction. Fix the coaxial cable in the fitting belts so as not to transform the coaxial cable. The transmission signal attenuates when passing with tightening and it might become impossible to communicate. <<Coaxial cable and the other cables>> Take care not to damage the connectors and the corrosion resistant sheath of cable. Otherwise, a trouble may occur. Do not pull the cable by gripping connector plug only. Otherwise, a trouble may occur. (1) The connector plugs installed on both coaxial cable ends are adaptable to connector receptacles of either ADE or BDE. (2) The minimum bending radius of cable is 46mm (When using standard cable). (3) Referring to Fig.1-6, route cables. 21

37 3-2 ADE Construct ADE according to the following installation procedure. CAUTION Keep out of the area within a radius of 0.6meters from your ADE, because ADE transmits microwaves. Strong microwaves may cause injury. In case of approach within a radius of 0.6meters by necessity, turn off the JUE-250 and stop transmitting. Do not deliver mechanical shock and/or force, because each unit of your ADE is a precision instrument. Unwanted shock and force may cause malfunction. Do not paint radome. Painting of radome may cause decrease of the communication quality. Carry out the installation work of ADE by two people or more for safety. Note) Silicon Sealant for ADE installation is not included in supplied parts by JRC, due to some countries banned imports of Silicon materials. Local procurement of Silicon Sealant is required Installation parts, Required tools and materials Installation parts, required tools and materials is shown in the following. Refer to Fig 1-5-1a for the use part. Table.3-2-1a Installation parts No. Installation parts Type Q ty Arrangement 1 Coaxial cable CFQ-5924A3 1 2 Hex. Bolt BRTG Absorption sheet MTT JRC supply 4 Connector cover MTV304176A 1 5 Earth plate MTB Table.3-2-1b Required tools and material No. Tool/Material Q ty Application Arrangement 1 Torque wrench 1 ADE mounting Service person 2 Socket (M8) 1 ADE mounting or user 3 SUMI tape (Self welding tape) 1 Connector cover taping JRC supply 4 Vinyl tape 1 Connector cover taping Service person 5 Silicon Sealant 1 waterproof or user 22

38 3-2-2 Installation procedure a) Installing the pole NOTE Pole should be installed on the top of the mast or top of the platform having sufficient strength. Whole mast structure should have adequate stiffness against the mass, bending moment and vibration of ADE and installation pole. 1) Weld the pole to installation site to the FWD mark on the ADE facing to ship s forward. At this time, the FWD mark on the ADE should be in the range of ±1.5 to forward (refer to Fig ). FWD Pole b) Installing the coaxial cable 1) Stick absorption sheets on the top of the installation pole. Absorption sheet Top of the pole Coaxial cable 2) Pass the coaxial cable in pole. Draw out the coaxial cable from the upper part of mast from 400mm to 500mm. The connector plugs installed on both coaxial cable ends are adaptable to connector receptacles of either ADE or BDE. 23

39 3) Put through the coaxial cable into connecter cover. Connector cover Coaxial cable 4) Attach the Coaxial cable to the connector of the bottom of radome. ADE NOTE One person should hold ADE and the other one should install the connector for safety. Coaxial cable Connector (TNC) 5) Attach the connector cover. NOTE Install it to push it while turning the connector cover to the right so that the coaxial connector should not loosen. Connector cover 6) Taping at the bottom of connector cover. (SUMI tape) Connector protecting procedure 1.Bandage the SUMI tape (self welding tape) twice around the connectors and cables with stretching the tape up to length twice. 2.Bond the SUMI tape quickly by grip. SUMI tape 24

40 7) Taping at the bottom of connector cover. (vinyl tape) Connector protecting procedure 1.Bandage the vinyl tape 3 laps without stretching. 2.Bond the vinyl tape tightly by grip. Vinyl tape 8) Spread the silicon sealant on the connector cover and the joint part of radome base in the proper quantity. NOTE Silicon Sealant for ADE installation is not included in supplied parts by JRC, due to some countries banned imports of Silicon materials. Local procurement of Silicon Sealant is required. Silicon sealant 9) Remove the screw that is attached to the ADE fixation hole. This screw prevents connector from collapsing when ADE is put. It is not necessary for fixing ADE. 25

41 c) Installing the ADE 1) Install the ADE on the pole (HEX bolts). The FWD mark of radome base should be in the range of ±1.5 to forward. FWD HEX bolts 2) The one side of the earth plate is tightened with the HEX bolt, and one side has already been installed on the earth bolt of the pole with the nut. Earth plate Earth plate Hex bolt 3)Spread the silicon sealant mounting surface of HEX bolt. Fixing bolt for earthing (Hex bolt B8 20) (Prepared by user) Fixing nut for earthing (Prepared by user) Hex. nut : N8 Spring washer : SW8 Flat washer : W8 d) Fixation of coaxial cable 1) Take enough loosening to the cable when mounting radome. Wrap the cable at least one time to the pole and fix it so that the cable does not receive any power. NOTE Fix the coaxial cable in the fitting belts so as not to transform the coaxial cable. The transmission signal attenuates when passing with tightening and it might become impossible to communicate. Fitting belts ADE-BDE cable 26

42 3-2-3 Example of Installation ADE Unit : mm Fig Example of Installation ADE 27

43 3-3 BDE Installation Installation site of Main Unit should be determined taking into consideration their feasibility and maintainability. Installation site of Main Unit defends the following notes. NOTE Install 2.5 m or more away from MF/HF antenna feeders. Otherwise, it may cause malfunction. The earth terminals of Main Unit should be grounded with cable. Otherwise, it may cause malfunction. Do not set up in the place where air collects. Otherwise, it may cause malfunction. Do not insert nonconforming cards into the SIM card slot of Main Unit front panel. Do not insert wrong side of the card. These may cause slot malfunction. CAUTION Connect the ground terminal of the Main Unit to the hull side earth with grounding cable. Poor connection may cause malfunction Installation parts, Required tools Installation parts and required tools is shown in the following. Refer to Fig 1-5-1b for the use part. Table.3-3-1a Installation parts No. Installation parts Type Q ty Arrangement 1 Earth cable MPXP Fixing screw M4x20 BRTG Fixing screw M5x16 BRTG JRC supply 4 Nylon clip BRBP Table.3-3-1b Required tools No. Tool Q ty Application Arrangement 1 Cross driver 1set BDE fixing Service person or user 28

44 3-3-2 Installation procedure The Main Unit can be set up horizontal fixing and standing fixing in consideration of customer's system requirements. Refer to Fig b and Fig c for the installation. PC (Prepared by user) PC (Prepared by user) Main unit (Prepared by JRC) Main unit (Prepared by JRC) Horizontal setup Standing setup Fig a Main unit installation (horizontal standing) 29

45 a) Horizontal installation Decide the hole position in which the main unit is set up. The fixing screw(m5 16) is installed in four places as shown in Fig 3-3-2b. Unit:mm Fig b Main unit Fixing (Horizontal setup) 30

46 b) Standing installation Change the fitting parts for a horizontal setup for the standing setup as shown in Fig 3-3-2c. The fixing screw(m5 16) is installed in four places. Fig c Main unit Fixing (Standing setup) Unit:mm 31

47 c) Coaxial cable and Earth cable connecting Connect the coaxial cable to the coaxial connector on back of the Main Unit. Connect the ground terminal of the Main Unit to the hull side earth with grounding cable. CAUTION Connect the ground terminal of the Main Unit to the hull side earth with grounding cable. Poor connection may cause malfunction. The length of the earth cable is about 30cm (JRC supply). Connect to the preinstalled earth plate. (Supplied by JRC ) Fixing screw M5 16 (Supplied by JRC ) Fixing screw M4 20 (Supplied by JRC ) Fixing screw M5 16 (Supplied by JRC ) Unit:mm Fig d Cable connecting to Main unit 32

48 d) Connection to primary power NOTE Perform above item a) through c) completely before connection of Primary Power cable. Otherwise, you will get electrical shock and/or a trouble may occur. Do not connect or disconnect the coaxial cable when the main unit turns on. Power is supplied from ADE connector on back of the Main Unit, a short circuit may cause malfunction. (1) Connect the coaxial cable to the coaxial connector on back of the Main Unit. (2) Connect the power cable to the connector on back of the Main Unit. (3) Confirm the power supply inboard with the tester. Use the Main Unit by the following power supply specifications (refer to Table 3-3-2a). Use the external PSU(NBD-577C) of the option by the following specifications (refer to Table 3-3-2b). Table.3-3-2a Power supply specifications of Main Unit Specifications Power supply +19~31V DC (typical +24VDC) Consumption current Tx:Maximum 4.5A Idle:2A Table.3-3-2b External PSU(NBD-577C) specifications Regular voltage 110VAC/220VAC AC input Regulation 90VAC~132VAC/180VAC~264VAC Input frequency 50HZ/60Hz DC input Regular voltage +24VDC Regulation +21.6VDC~+31.2VDC DC output Regular voltage +24VDC(typical) (4) Connect the power cable to convenient ship's Power distribution box (refer to Fig.1-6). Connector pin number, signal name and color is as follows; 1 : +24VDC Red 2 : FG Green 3 : GND Black 1 3 (5) Connect power cable referring to Fig.1-6 when External PSU (NBD-577C) is used. 33

49 3-3-3 Example of main unit layout Unit: mm Fig a Main unit Layout (Example1) 34

50 Unit: mm Fig b Main unit Layout (Example2) 35

51 3-4 Handset Installation site of Handset should be determined taking into consideration their feasibility and maintainability. NOTE Install 2.5 m or more away from MF/HF antenna feeders. Otherwise, it may cause malfunction. The length of the Handset cable is about 1m. Attach the Handset at the reaching position from the Main Unit Installation parts, Required tools Table.3-4-1a Installation parts No. Installation parts Q ty Application 1 Wall mount bracket 1 Cradle of handset 2 Wood screw 4 10mm 2 Wall mount bracket fixing 3 Screw 3 6mm 1 Wall mount bracket fixing Table.3-4-1b Required tools No. Tool Q ty Application 1 Cross drivers 1set Wall mount bracket fixing 36

52 3-4-2 Installation procedure (1) Decide the installation place of the Handset. NOTE The length of the handset cable is about 1m. Attach the handset at the reaching position from the main unit. (2) Remove the wall mount bracket detaching screw (3 6mm) of Cradle. (3) Fix the mount bracket 1 on the wall with two fixing wood screws (4 10mm). NOTE Do not tighten up fixing screws too much, because the mount bracket will be distorted a b (4) Catch the lower side ditches of the holder a by the lower side bending of mount bracket b. 37

53 (5) Fix the mount bracket with fixing screw (3 6mm). (6) Attach the handset for cradle. Connect the Handset cable to the Handset port on back of the Main Unit. 38

54 4. INTERFACE The JUE-250 has the following connectors as interface. EARTH WRF connector ADE connector FUSE Power supply connector Rubber cap Handset connector RJ-45 connector RJ-11(2W) connector USB connector Fig. 4 Connectors of the JUE-250 (Rear Panel of main unit) 39

55 4-1 Power supply connector DC24V for main power supply. Power consumption is approx. 2A in idle, approx. 4.5A in transmitting. Power supply connector Pin number Pin function 1 +24V DC 2 FG (flam ground) 3 GND 4-2 ADE connector Connector to the ADE with one coaxial cable. The connector is TNC type, and is feeding +24VDC power supply for ADE, RF signals and CCU-ADU communication signals to ADE. The CFQ-5924A3 is a standard cable with connectors for the JUE-250, and the length is 30[m]. Maximum length 50[m] is an option. ADE connector 4-3 WRF connector The JUE-250 provides wideband RF output to connect an external equipment like ChartCo. The connector is SMA type. (As of December 2009, the service of ChartCo is not being provided in the I4 satellite.) WRF connector 40

56 4-4 Earth connector The JUE-250 has earth connector. Connect the ground terminal of the Main Unit to bulkhead or floor with earth cable. Earth connector 4-5 RJ-11 (2W port) connectors for TEL1/2 port The JUE-250 has two 2-wire analog ports. The analog 2-wire telephone and the G3 facsimile are connected up to 2 units. Cable length is maximum 50[m] Pin number Pin function 1 RING 2 TIP RJ-11 (2W port) connectors 4-6 Handset connector The JUE-250 has handset connector Handset connector Pin number Pin function Pin number Pin function 1 GND 7 RES1 2 PT1 8 NC 3 NC 9 SRIN1 4 +9V 10 SROUT1 5 HOOK 11 TEST 6 SEND 12 RECEIVE 41

57 4-7 USB connector The JUE-250 has USB connector. To operate a PC via USB port, the USB driver shall be installed before PC is connected USB connector Pin number Pin function 1 VDD 2 D- 3 D+ 4 VSS 4-8 RJ-45 (Ethernet) connector The JUE-250 has RJ-45 connector for Ethernet. This connector is based on 10 BASE-T standard. 8 1 RJ-45 connector Pin number Pin function 1 RXP 2 RXN 3 TXP TXN RJ-45 (ISDN) connector The JUE-250 has RJ-45 connector for ISDN (3.1kAudio). RJ-45 connector 8 1 Pin number Pin function RXP 4 TXP 5 TXN 6 RXN

58 4-10 FUSE The JUE-250 has a fuse. 6 Amp. fuse (20mmx5mm) is used. FUSE 43

59 5. Optional components The JUE-250, the following and optional components are prepared. 1. External Power Supply Unit [NBD-577C] 2. Facsimile [brother FAX-2820] 3. Power transformer for facsimile [DD / DD ] 4. EMC filter for facsimile [RSHN-2003] 5. Telephone [NQW-132B] 6. TEL JB [NQE-3058B] 7. Gyro interface box [NQA-2066A] 44

60 5-1 External Power Supply Unit [NBD-577C] (1) Outlines EXT PSU is AC-DC converter to supply DC power to the JUE-250. This PSU accepts AC input 110V (90V~132V) / 220V (180V~264V), 50Hz/60Hz. Input voltage should be set by inner plug of the PSU. (2) Required materials and tools Table.5-1 Installation parts and tools Part/Tool Q'ty Description Application Arrangement Appearance 1 Tapping screw 4 M4-M mm Fixing for EXT PSU. Service person or user 2 Cross point drivers 1set Service person or user (3) Installation notice Input voltage setting is mandatory. Set and check the setting of the input voltage before installation. 1) Open the rear panel with cross point driver. 2) Connect the inner plug to suitable receptacle according to the input voltage V AC V AC Fig.5-1a Setting of EXT PSU 45

61 (4) Appearance Caution Before installation, proceed the following. 1. Set the inner plug "P1" to suitable receptacle according to the input voltage. 2. Stick the attached label for voltage indication on the name plate according to the input voltage. Specification AC input Voltage: 110VAC / 220VAC Voltage range: 90VAC to 132VAC / 180V AC to 264VAC Frequency: 50Hz/60Hz DC input Voltage: +24VDC Voltage range: +21.6VDC to +31.2VDC DC output Voltage: +24VDC (Typical) Unit[mm], Mass approx.5.4[kg] Fig.5-1b External PSU (Power Supply Unit) 46

62 5-2 Facsimile [brother FAX-2820] (1) Outline The brother FAX-2820 has been provided as JRC option. The operational voltage is AC230V. Transformer or EMC filter is needed depending on the ship's power voltage. The facsimile should be connected to TEL port of the BDE. (2) Required materials and tools Table.5-2a Installation parts and tools Part/Tool Q'ty Description Application Arrangement Appearance 1 Tapping screw 4 M4 - M5, 15-20mm Fixing for Transformer Service person or user 2 Tapping screw 2 M4, 15-20mm Fixing for EMC filter Service person or user 3 Tapping screw 4 M3, 10-20mm Fixing for Fixing plate Service person or user 4 Cross point drivers 1set Service person or user (3) Installation notice Transformer or EMC filter should be installed depending on the ship's power supply voltage. Confirm the require equipment according to the following table. Table5-2b Transformer for the facsimile installation Power supply AC100V AC110V/115V AC220V/230V brother FAX-2820 Transformer DD Transformer DD EMC filter RSHN-2003 [Connection with the BDE] Connect the moduler cable of facsimile to the TEL port of the BDE. The TEL1 port has been set for telephone, TEL2 port has been set for facsimile as factory setting. Re-configuration is needed when the facsimile is connected to the TEL1 port. (Refer to the Operation manual section ) 47

63 (4) Appearance (4)-1 brother FAX mm 374mm Mass approx.7.25[kg] Fig 5-2a Appearance of facsimile (brother FAX-2820) 48

64 (4)-2 Power transformer for facsimile [DD /DD ] (a) DD Unit [mm] Fig.5-2b Appearance of 100V to 230V Transformer (DD ) 49

65 (b) DD Unit [mm] Fig.5-2c Appearance of 115V to 230V Transformer (DD ) 50

66 (4)-3 EMC filter The EMC filter should be installed when brother FAX-2820 is operated by AC220/230V. Fig.5-2d Appearance of EMC filter for FAX-2820 [Installation procedure] 1) Cut AC cable at the dimension specified with figure below. 2) Connect EMC filter. Then fix EMC filter with screws (2 places). FG FG Fig.5-2e Connecting and fixing EMC filter 51

67 5-3 Telephone [NQW-132B] and TEL JB [NQE-3058B] (1) Outline The telephone (NQW-132B) is extension telephone for JUE-250 and connected to the TEL port of the BDE. When extend the telephone line using armored cable, TEL JB (NQE-3058B) is needed. (2) Required materials and tools Table.5-3 Installation parts and tools Part/Tool Q'ty Description Application Arrangement Appearance WMP 1 Wall mount bracket Wall mount attached to NQW-132B 2 Wood screw 2 3.8x16mm Fixing wall mount bracket attached to NQW-132B 3 Velcro Fixing telephone attached to NQW-132B 4 Cross point drivers 1set Service person or user (3) Installation notice The BDE has two telephone port for telephone and facsimile. Therefore the extension telephones are installed up to two units. However, in this case, facsimile is not possible to connect to the BDE. The TEL1 port has been set for telephone, TEL2 port has been set for facsimile as factory setting. Re-configration is needed when the telephone is connected to the TEL2 port. (Refer to the Operation manual section ) 52

68 (4) Appearance (4)-1 Telephone Fig.5-3a Appearance of Telephone (NQW-132B) 53

69 [Installation procedure:wall mount] A (1) Fix the wall mount bracket 1 on the wall with two wood screws 2. Wood screws NOTE Do not install directly on plywood and plasterboard. The installation of the screw is weak, and possibility of falling while using it. Do not tighten up wood screws too much, because wall mount bracket will be distorted. B Wall mount bracket distorted C (2) Catch the upper side ditches C of the telephone base by the upper side bosses A of the wall mount and catch the lower side ditches D of the telephone base by the lower side bosses B of the wall mount. D B [Installation procedure:desk top] Fix the telephone on the desk with the Velcro attached to the telephone base. Fig.5-3b Telephone (NQW-132B) mounting procedure 54

70 (4)-2 TEL JB Cabling hole INMARSAT TEL INMARSAT TEL MJ-2WC 22.5 MJ-2F 2-φ3 Mounting holes Wall mounting type Unit: mm Mass: 20g Flush mounting type Unit: mm Mass: 50g 40 TEL JB-board TEL JB-cover TEL JB-board Mounting holes Terminal Mojular jack Mounting hole (Flush mounting type) 8 15 Cabling hole Note: Wall mounting type & flush mouting type makes one set. A name seal "INMARSAT TEL" is attached to this set. TELEPHONE JOINT BOX (NQE-3058B) Fig. 5-3c Appearance of TEL JB(NQE-3058B) 55

71 5-4 Gyro interface box [NQA-2066A] When gyro compass is connected, gyro interface box (NQA-2066A) is necessary. Appearance Fig.5-4 Appearance of Gyro interface box (NQE-2066A) Unit : mm 56

72 6. Starting up the system and Troubleshooting 6-1 Starting up the system Before turning on the power, setting SIM card is required in every time. CAUTION Do not set/remove the SIM card during power switch is turned on SIM card setting procedure 1) Release the SIM cardholder by pressing the eject button (yellow button located left edge of SIM card slot) with ball pen chip or like that. 2) A black holder will eject from SIM card slot. Then withdraw it. Install the SIM card in the cardholder making sure it snaps into place. Make sure that the SIM card s gold contacts are facing out from the holder. 3) With the card in the holder, gently insert the holder with the card s gold contacts facing down. 57

73 6-1-2 SIM card removing procedure (1) Make sure that power switch is correctly turned off. (2) Release the SIM cardholder by pressing the eject button (yellow button located left edge of SIM card slot) with ball point pen, paperclip or something of that nature. (3) A black holder will eject from SIM card slot. Then withdraw it. (4) Remove the SIM card from the holder. (5) Insert the empty holder back into SIM card slot Power ON Idle Before turning on the power, check the following; Check the obstacles between antenna and satellite. Check that SIM card is correctly set. Check that the breaker of inboard power supply is turned on. Check that the coaxial cable from ADE is connected to BDE, certainly. Check that the Handset is connected to BDE, certainly. ON Turn on JUE-250 by pushing power switch of Main Unit. Initialize Initializing A LED of Main unit starts blinking. About 30 seconds later, initializing is started and blinking [Initialize] text is displayed. It takes Initialize about 2 minutes. Satellite searching SAT:E :03 UTC SAT SEARCH [SAT SEARCH] text is displayed in the lowest, [Status] line. Satellite search is started. The satellite search usually ends within 3 minutes. 58

74 Initial Heading value requesting Heading? Input Heading value when it is required. Note) this screen appears when: GYRO type is SYNC/STEP, and an initial Heading value is not set yet. GYRO type is NMEA, and JUE-250 cannot obtain Heading information from GYRO. Registering to Network SAT:E :03 UTC REGISTERING Satellite search is terminated and then [REGISTERING] text is displayed. Registering to Inmarsat network is started. Communication available status SAT: E :03 UTC CS PS READY Registering is terminated and [CS PS READY] text is displayed. It enters the state that can be communicated. * Antenna bars display communication status 0 : Impossible to communicate (no reception) 1 to 2:Possible to communicate but unstable 3 to 6: Possible to stable communicate * It doesn't become CS PS READY when there is no SIM card. However, it can be confirmed whether synchronization can be taken in the satellite. * If the power supply is turned on without putting SIM card, the display becomes SIM?. However, the antenna bar rises when synchronization can be taken in the satellite. 59

75 6-2 Troubleshooting Confirm the following when not normally starting. Table. 6-2 Troubleshooting Case Probable cause Confirmation item The power supply is not supplied Confirm the power cable is correctly connected A correct voltage is not input Confirm the power supply input voltage to the BDE Power supply:+19v~+32v The fuse cuts Confirm the fuse of BDE doesn't cut. Remove the coaxial cable to ADE and turn on power. When BDE starts, the defect of ADE or the coaxial cable is thought. The coaxial cable is defective (short) LED doesn't light (blink) of BDE. LED doesn't light (blink) of Handset. (LED light or blink of BDE) The display of the Handset doesn't become Initialize. The display of the Handset doesn't change from Initialize. 60 The breakdown of BDE is thought when there is no problem in the aforementioned The cable is not connected. Confirm the Handset cable is correctly connected The breakdown of BDE or Handset is thought when there is no problem in the aforementioned Abnormal start Turn off the power supply and turn it on. Confirm the ADE-BDE coaxial cable is correctly connected Confirm the minimum bending radius of ADE-BDE coaxial cable is more than 50mm Confirm the coaxial cable is not transformed by tightening in a fixed part of the ADE-BDE coaxial cable. The calibration doesn't end of coaxial cable Turn off/on of BDE is thought when there is no problem in the aforementioned (reboot)