ABB Product Group PLC ABB Programmable Logic Control AC500 Presentation

Transcription

1 3ADR025066N020 ABB Product Group PLC ABB Programmable Logic Control AC500 Presentation 13 May 2013 Slide 1

2 Compatible platform interchangeable modules Single programming software World-class operations AC500 family, your PLCs from ABB AC500 CPU range CPU Range Range Suggested Applications AC500-eCo AC500 AC500-XC AC500-HA AC500-S (Available 2013) Stand alone OEM machines, remote monitoring systems, HVAC systems,. Cost-effective small PLC offering total interoperability with the core AC500 range integrated with onboard Ethernet and I/Os. Robot cells, printing machines, marine vessels, building automations, cranes, water & waste water, plastic machines, high speed & precision machines, string monitoring systems which demand high performance extended expandability. Water & waste water, solar, wind, construction machineries, cranes, chemical treatment plants, tunnels, rails. Applications which requires Extreme Conditions operability e.g. vibration, hazardous gases, high altitudes, rainy condition. For any critical applications which could not afford downtime. A very cost effective solution which is based on the AC500 platform, allows warm standby with standard hardware via ABB proprietary CS31 bus system. Functional safety application such as crane, robot cells, wind which requires (TÜV cerified up to SIL3 (IEC62061) and PL e (ISO13849)). 13 May 2013 Slide 2

3 AC500 family, your PLCs from ABB AC500 CPU range Performance Stand-alone Ethernet enabled Fieldbus enabled PM590-ETH PM591-ETH, PM592-ETH PM582, PM583-ETH AC500 -eco AC500 PM572, PM573-ETH PM554-ETH PM564-ETH PM554 PM kB 512kB 1MB 2MB > 4 MB Versatility 13 May 2013 Slide 3

4 AC500, your PLC from ABB Product benefit High performance PLC for demanding applications Full featured high performance PLC Program processing time and program memory provides the performance your application needs Configurable I/O for easy integration of various motion control applications Possibility to configure analog inputs as digital inputs supports customized solutions High functionality with integrated onboard digital and analogue I/O 13 May 2013 Slide 4

5 AC500, your PLC from ABB Product benefit Comprehensive communication options save time and money Integrated Ethernet interface can provide multiple communication possibilities Up to ten serial ports for remote IO, communication and programming Easy network configuration based on the widely-used CoDeSys programming software 13 May 2013 Slide 5

6 AC500, your PLC from ABB Product benefit Profibus Protecting your investment Programming software based on international standard IEC Complete range of S500 I/O can be connected Supports decentralized I/O Flexible to meet different customers requirements Safety offer SIL3 Easy to learn and higher compatibility saves you engineering time and effort Single programming tool for entire AC500 family, based on CoDeSys Existing AC500 libraries are compatible and readily available for use 13 May 2013 Slide 6

7 AC500, your PLC from ABB Product benefit Easy to program Five programming languages available for each purpose Program Drive, HMI and PLC in Same project Extensive Function Block libraries, or create your own for re-use Profibus Ethernet Powerful simulation and visualization feature Easy to maintain Download of user program with SD card extreme Condition Versions available - modules with extended operating temperature, immunity to vibration and hazardous gases, use at high altitudes, in humid conditions, etc. 13 May 2013 Slide 7

8 AC500, your PLC from ABB Product benefit extreme Conditions Extreme Temperature ( - 40 to + 70 Degrees C) High Humidity (95%) Vibration Immune (4g RMS random and 2g 500Hz) Extended EMC immunity - surges and bursts Extended immunity to HAZ gasses and Salt mist High altitude operation 4000m Typical applications Wind, Solar, water, marine, cranes, robotics HVAC costs needs to be reduced 13 May 2013 Slide 8

9 AC500, your PLC from ABB Product Features In summary A CPU integrating onboard Ethernet and Web server for Visualization Back plane not required Up to 10 separate I/O modules connected to any CPUs 320 Local & 32,000 Remote IO and more Dual Processor, (High Availability) solution Single Programming tool for all based on CoDeSys (PLC, Networks, VSD, HMI s and Web Visualization) 13 May 2013 Slide 9

10 AC500, your PLC from ABB Operating, display and connection elements of AC500 1 Terminal base: Easy snap-on of CPU and optional communication module CPU performance upgrade is convenient and fast Pre-wiring of CPU Connections Communication module Optional for Masters Up to 4 modules in numerous combinations to communicate with PLCopen, PROFINET, Profibus DP, Modbus and Modbus TCP, CANopen, EtherCAT, etc. 3 FieldBusPlug connector built-in for Slaves Slaves for Profibus DP, CANopen, DeviceNet Onboard Ethernet (optional) Programming via PC Internet protocols (WEB server, FTP, , time sync, UDP and more) IEC (Sub station automation protocol) COM1 (spring terminal, RS232/RS485) Programming via PC CS31 bus (master) ASCII protocol Modbus-RTU (master or slave) 13 May 2013 Slide 10 6 COM2 (Sub-D9, RS232/RS485) Programming via PC ASCII protocol Modbus-RTU (master or slave)

11 AC500, your PLC from ABB Hardware Product Line HMI range 4.3 to May 2013 Slide 11

12 AC500-eCo, your PLC from ABB Technical data AC500-eCo CPU CPU-Feature PM554-T PM554-R Power supply 24 V DC PM554- R-AC V AC PM554-T- ETH PM564-T 24 V DC PM564-R PM564-R- AC V AC PM564-T- ETH 24 V DC PM564-R- ETH PM564-R- ETH-AC V AC Binary inputs 8 Digital Inputs, 6 Digital Outputs 6 Digital Inputs, 6 Digital Outputs, 2 Analogue Inputs, 1 Analogue Outputs Transistor outputs Relay outputs User Program memory User data memory Cycle time for 1 instruction (minimum) Max. centralized inputs/outputs 128k 14 kb, 2kB saved Binary 0.08 µs, Word 0.1 µs, Floating 1.2 µs Binary inputs Binary outputs Analog inputs Analog outputs onboard onboard onboard onboard Onboard communication Com 1 Com 2 (option) RS485, Sub-D connection, Programming, Modbus, ASCII, CS31 RS485, Sub-D connection, Programming, Modbus, ASCII Ethernet May 2013 Slide 12

13 AC500, your PLC from ABB Technical data AC500 CPUs CPU-Feature PM572 PM573-ETH PM582 PM583-ETH PM590-ETH PM591-ETH PM592-ETH Power supply User program memory 24 V DC 128 kb 512 kb 512 kb 1024 kb 2048 kb 4096 kb 4096 kb User data memory 128 kb, 12 kb saved 512 kb, 288 kb saved 416 kb, 288 kb saved 1024 kb, 288 kb saved 3072 kb, 1536 kb saved 5632 kb, 1536 kb saved 5632 kb, 1536 kb saved SD card Slot Yes Real-Time Clock Yes Data buffering Battery Processing time per instruction Binary 0.06 µs 0.05 µs µs Word 0.09 µs 0.06 µs µs Floating-point 0.7 µs 0.5 µs µs 13 May 2013 Slide 13

14 Digital Configurable Mixed Digital Modules Digital Output Digital Input AC500 family, your PLCs from ABB Digital S500-eCo I/O modules I/O Modules type Number of channels per module Switching frequency Maximum cable length for connected process signals DI561 Digital Inputs 8 DI562 Digital Inputs 16 Not applicable 500m shielded 300m unshielded DI571 Digital Inputs 8 (AC) DO561 Digital Outputs 8 (Transistor) For inductive load: 0.5Hz max. For lamp load: 11Hz max. at max 5W DO571 Digital Outputs 8 (Relay) For lamp load: 1 Hz max. DO572 Digital Outputs 8 (Triac AC) For lamp load: 10 Hz max. DX561 Digital Inputs 8 Digital Outputs 8 (Transistor) For inductive load: 0.5Hz max. For lamp load: 11Hz max. at max 5W 500m shielded 150m unshielded DX571 Digital Inputs 8 Digital Outputs 8 (Relay) For lamp load: 1 Hz max. DC561 Configurable either inputs or outputs 16 (Transistor) For inductive load: 0.5Hz max. 13 May 2013 Slide 14

15 Mixed Digital Modules Digital Configurable Digital Input AC500 family, your PLCs from ABB Digital S500 I/O modules I/O Modules type Number of channels per module Switching frequency Maximum cable length for connected process signals DI524 Digital Inputs 32 DC522 Configurable either inputs or outputs 16 Not applicable DC523 Configurable either inputs or outputs 24 DC532 Digital Inputs 16, Configurable either inputs or outputs 16 For inductive load: 0.5Hz max. For lamp load: 11Hz max. at max 5W 1000m shielded 600m unshielded DX522 DX531 Digital Inputs 8, Digital Outputs 8 (Relay) Digital Inputs 8, Digital Outputs 4 (Relay) For inductive load: 2Hz max. For lamp load: 11Hz max. at max 5W 13 May 2013 Slide 15

16 S500 Analogue Modules S500-eCo Analogue Modules AC500 family, your PLCs from ABB Analog S500-eCo & S500 I/O modules I/O Modules type Number of channels per module Available for Extreme Condition Thermocouples type Fieldbus connection AI561 Analog Inputs 4 AO561 Analog Outputs 2 AX561 Analog Inputs 4 Analog Outputs 2 AI562 Analog Inputs 2 No Not applicable AI563 Analog Inputs 4 J, K, T, N, S, E, R CI501-PNIO CI502-PNIO CI504-PNIO CI506-PNIO CI541-DP CI542-DP CI581-CN CI582-CN DC551-CS31 CI592-CS31 AX521 Analog Inputs 4 Analog Outputs 4 AX522 Analog Inputs 8 Analog Outputs 8 AI523 Analog Inputs 16 Yes Not applicable Via AC500 CPU or all communication interface modules AO523 Analog Outputs 16 AI531 Analog Inputs 8 J, K, T, N, S 13 May 2013 Slide 16

17 Communication Interface Digital Configurable Mix Module AC500 family, your PLCs from ABB Communication interface modules I/O Modules type Number of channels per module Available for Extreme Condition Protocol Nominal output current CD522 DI 2, DO 2, configurable D I/O A at UP = 24 V DA501 DI 16, AI 4, AO 2, configurable D I/O 8 Yes Not applicable DC541 Configurable D I/O 8 DC505-FBP DI 8, configurable D I/O 8 No According to FieldBusPlug used DC551-CS31 CI590-CS31- HA DI 8, configurable D I/O 16 Configurable D I/O 16 Proprietary CS31 bus protocol on RS485 interface 500 ma at UP = 24 V DC CI592-CS31 DI 8, AI 4, AO 2, configurable D I/O 8 Yes CI541-DP DI 8, DO 8, AI 4, AO 2 CI542-DP DI 8, DO 8, configurable D I/O 8 PROFIBUS DP 13 May 2013 Slide 17

18 Communication Interface AC500 family, your PLCs from ABB Communication interface modules I/O Modules type Number of channels per module Available for Extreme Condition Protocol Nominal output current CI581-CN DI 8, DO 8, AI 4, AO 2 CI582-CN DI 8, DO 8, configurable D I/O 8 CANopen 500 ma at UP = 24 V DC CI504-PNIO PROFINET I/O RT, ASCII Not applicable Yes Not applicable CI506-PNIO PROFINET I/O RT, CAN, ASCII CI501-PNIO DI 8, DO 8, AI 4, AO 2 CI502-PNIO CI511- ETHCAT CI512- ETHCAT DI 8, DO 8, configurable D I/O 8 DI 8, DO 8, AI 4, AO 2 DI 8, DO 8, configurable D I/O 8 No PROFINET I/O RT EtherCAT 500 ma at UP = 24 V DC 13 May 2013 Slide 18

19 AC500 your Automation Solution from ABB Packaging AC500 PLC & HMIs with ACS Drives Profibus 13 May 2013 Slide 19

20 AC500, your PLC from ABB Decentralized Unit with S500 I/O Global features Space saving compact housing for DINrail or wall mounting Height and depth is the same with existing S500 modules 2 Types of I/O bases DC (Screw or Spring) AC (Screw or Spring) Elements 1. Allocation of signal name 2. Yellow LED s for signal status of inputs 3. Communications connections 4. Terminal number 5. I/O terminal block (Screw type or spring) 13 May 2013 Slide 20

21 AC500 your PLC from ABB Flexible Combination of CPUs and I/O AC500 CPU with S500 and S500-eCo I/O modules Up to 10 S500 and / or S500- eco I/O modules Up to 4 communication couplers AC500-eCo CPU with S500 and S500-eCo I/O modules Up to 10 S500 and / or S500- eco I/O modules S500 IO with S500-eCo I/O and S500-S modules Up to 10 S500 and / or S500-eCo I/O modules 13 May 2013 Slide 21

22 AC500-eCo, your PLC from ABB Architecture Example 1 Modbus master Modbus on AC500-eCo COM2 (option) Modbus Slave ABB CS31 Master CS31 on AC500-eCo COM1 S500 I/O CS31-Interface + I/O S500 I/O CS31-Interface + I/O 13 May 2013 Slide 22

23 AC500-eCo, your PLC from ABB Architecture Example 2 Modbus master Modbus on AC500-eCo COM1 Modbus Slave Modbus Master Modbus on AC500-eCo COM2 (option) Modbus slave HMI 13 May 2013 Slide 23

24 AC500-eCo, your PLC from ABB Architecture Example 3 CS31 master Modbus master Modbus on AC500-eCo COM2 (option) Modbus slave HMI CS31 on AC500-eCo COM1 S500 I/O CS31-interface + I/O S500 I/O CS31-interface + I/O 13 May 2013 Slide 24

25 AC500-eCo, your PLC from ABB Architecture Example 4 Modbus master HMI PC with PS501 Control Builder Plus Programming, UDP or MODBUS TCP on Ethernet CS31 master Modbus Master CS31 on AC500-eCo COM1 Modbus on AC500-eCo COM2 (option) S500 I/O CS31-interface + I/O Modbus slave HMI 13 May 2013 Slide 25

26 Automation AC500-eCo, your PLC from ABB One programming tool for the whole AC500 family Easy and standardized programming The programming tool PS501 for all CPU performance classes of the scalable AC500 control unit Standardized programming in accordance with IEC based on CoDeSys. Configuration of the entire system complete with fieldbuses and interfaces Various functionality and features within one programming tool Extensive module library Extensive diagnostic functions, like alarm functions, integrated visualization and open software interfaces OPC multi-access for several OPC servers Web server functionality (All Ethernet CPU s) A integrated visualization tool PS541-HMI makes easy the operation of a small application Different languages 13 May 2013 Slide 26

27 AC500 flexible architecture Connecting productivity with possibilities CoDeSys Programming Station DigiVis 500 DigiVis 500 Industrial Ethernet (Optionally Ring Redundancy) CP400 HMI AC500 PLC AC500 PLC AC500 HA Remote System ACS800 HMI S500 Remote I/O Motor AC500- eco Machine Push Buttons Switchgear Panel ACS800 Flow Meter UMC UMC MCB Temp Sensor Motor Actuator Field Devices Soft Starter Robot Motor Certifications Bus Connections 1 ACSM HA Remote I/Os

28 AC500, your PLC from ABB Information portal

29 AC500, your PLC from ABB 2012 Application Examples AC500 steam-to-water heater, UK AC500-eCo foam mixer, Germany AC500 data center, Italy AC500 refrigeration plant, Italy AC500-eCo wild target path, Sweden AC500-eCo anti-dust machine, Sweden AC500-eCo industrial kiln application, China AC500 shaftless printing press, USA AC500 in Steel Plant - Jordan AC500/AC500-eCo control of gear boxes and torque multipliers, Brazil AC500 and AC500-eCo Clean Rooms HVAC for Semiconductors Plant, Czech Republic AC500 and DCS800 DC drives Helicopter Testing Facility, Australia AC500 and AC500-eCo motion application printing machine Wuxi Zhongxin, China AC500 in wind applications - CSR wind turbines, China (wind brochure) AC500 in wind applications - Nordwind Energieanlagen, Germany (wind brochure) AC500 in wind applications - Norvento, Spain (wind brochure) AC500 Nanpu Water Reuse Treatment Plant, Beijing Greentech, China AC500 Qianfeng Waste Water Treatment Plant, Shanghai Xinhua Group, China AC500 Solar Application, South Africa AC500 Boiler control, South Africa AC500 Pump station control, South Africa

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