TopWorx 4310 Wireless Position Monitor

Transcription

1 Instruction Manual 4310 Wireless Position Monitor TopWorx 4310 Wireless Position Monitor Contents Introduction... 1 Scope of Manual... 1 Description... 4 Terminology... 4 Specifications... 4 FCC Compliance... 4 Educational Services... 5 Network Setup... 5 Using the Field Communicator... 5 Using AMS Wireless Configurator or AMS Device Manager... 5 Installation... 6 Special Instructions for Safe Use and Installations in Hazardous Locations... 7 Valve / Actuator Mounting... 8 Sliding Stem (Linear) Actuators (e.g. Fisher 667)... 9 Guidelines for Mounting on Quarter Turn (Rotary Shaft) Actuators Communication Connections Wireless Communication Basic Setup Local User Interface Language Selection Quick Position Status Power Network Calibration Setup Field Communicator Overview Configure Service Tools Accessing Features Introduction Scope of Manual Figure 1. TopWorx 4310 Wireless Position Monitor W Principle of Operation Maintenance Replacing the Instrument Instrument Removal Replacing the Magnetic Feedback Assembly Replacing the Power Module Removal Installation Parts Replaceable Parts Approvals Nameplates This instruction manual includes specifications, installation, initial setup, configuration, operation, troubleshooting, and maintenance information for the TopWorx 4310 wireless position monitor. This manual describes using the local interface to setup and calibrate the instrument.

2 4310 Wireless Position Monitor Instruction Manual Table 1. Specifications Available Mountings Quarter turn rotary shaft, sliding stem or linear applications Can also be mounted on other actuators that comply with IEC , IEC , VDI/VDE 3845 and NAMUR mounting standards. Input Measurement Stem Travel Minimum: 12.5 mm (0.49 inch) Maximum: 102 mm (4 inches) Shaft Rotation Minimum: 45 Maximum: 90 Measurement Output Discrete: on/off switches (2) Local User Interface Liquid Crystal Display (LCD) Two pushbuttons for navigation, setup, and calibration Input Communication Signal WirelessHART communication HART Variables Variable Primary (PV) Secondary (SV) Tertiary (TV) Quaternary (QV) Variable #5 Variable Name Output Communication Signal not used Closed Trigger Open Trigger Internal Temperature Power Module Voltage 2.4 GHz, DSSS, WirelessHART Maximum 10 dbm EIRP at 2.46 GHz, 10 mw EIRP at 2.46 GHz Wireless Classifications Class A digital device, complies with part 15 of the FCC Rules Contains FCC ID: LW2RM2510 Contains IC: 2731A RM2510 Electromagnetic Compatibility Meets EN (First Edition) Immunity Industrial locations per Table 2 of the EN standard. Performance is shown in table 2 below. Emissions Class A & B. Performance is shown in table 3 below ISM equipment rating: Group 1, Class A & B European Directive Information This product complies with the following directives: ATEX Directive (94/9/EC) Electro Magnetic Compatibility (EMC) (2004/108/EC) Radio and Telecommunications Terminal Equipment Directive (R&TTE) (1999/5/EC) Refer to the Safety Instructions (D103022X012) for the Declaration of Conformity Operating Temperature Limits (1,2) -40 to 80 C (-40 to 176 F) LCD may not be readable below -20 C (-4 F) Temperature Sensitivity 0.05% change per degree C Storage Temperature Limits (1,2) Upper limit not to exceed 100 C (212 F) Humidity Limits 10-95% Non-Condensing Relative Humidity Electrical Classification CSA (C/US) Intrinsically Safe ATEX Intrinsically Safe IECEx Intrinsically Safe Refer to table 4 and 5 and figure 26 and 27 for additional information continued 2

3 Instruction Manual 4310 Wireless Position Monitor Table 1. Specifications (continued) Electrical Housing CSA (C/US) 4X & IP66 ATEX 4X & IP66 IECEx 4X & IP66 IEC Compliance Meets Pollution Degree 2 Adjustments Zero and Maximum Span through local interface. Weight 0.5 Kg (1.1 lbs) Power Module (2) Standard Lithium, non rechargeable Power Module Limits Standard 5 1 minute update rate with 3 additional devices communicating through it Extended Life 6 4 second rate with 3 additional devices communicating through it Shelf life 15 years (radio off) Update Rates For position feedback, temperature, and power module voltage selectable from 4 seconds to 1 hour, 4s, 8s, 16s, 32s, 1 to 60 minutes Factory default is 1 minute Construction Material Housing: Engineered resin 1. The pressure/temperature limits in this manual and any applicable standard or code limitation for valve should not be exceeded. 2. Due to the combustible nature of the lithium content, the power module has special installation, operation, storage, and/or shipping requirements. Observe all warnings included with the power module before installing, operating, storing, or shipping. Contact your Emerson Process Management sales office if additional information is needed. Table 2. EMC Summary Results Immunity Port Phenomenon Basic Standard Test Level Performance Criteria (1) Enclosure Electrostatic discharge (ESD) IEC Radiated EM field IEC Rated power frequency magnetic field IEC Performance criteria: +/- 2% of effect 1. A = No degradation during testing. B = Temporary degradation during testing, but is self recovering. Table 3. EMC Summary Results Emissions 6 kv contact 8 kv air 80 to V/m with 1 khz AM at 80% 1400 to V/m with 1 khz AM at 80% 2000 to V/m with 1 khz AM at 80% 30 A/m at 50 Hz & 60 Hz Hz Port Frequency Range (MHz) Basic Standard Emissions Level Given Rating 30 to 230 Group 1 Class A: 40 db (μv/m) measured at 10 m distance Group 1 Class B: 30 db (μv/m) measured at 10 m distance Class A & B Enclosure Group 1 Class A: 47 db (μv/m) measured at 10 m distance 230 to 1000 Class A & B Group 1 Class B: 37 db (μv/m) measured at 10 m distance EN Group 1 Class B 1000 to 3000 Class A &B 50 db (μv/m) measured at 3 m distance, peak limit not to exceed 70 db (μv/m) 3000 to 6000 Group 1 Class B 54 db (μv/m) measured at 3 m distance, peak limit not to exceed 74 db (μv/m) Class A & B NOTES: The 4310 is considered as a Group 1 device. Industrial, Scientific, and Medial (ISM) radio frequency (RF) equipment is rated according to its Group and Class as follows; Group I - Equipment in which there is intentionally generated and/or used conductively coupled radio frequency energy which is necessary for the internal functioning of the equipment itself. Group II - Equipment in which radio frequency energy is intentionally generated and/or used in the form of electromagnetic radiation for the treatment of material, and EDM and arc welding equipment. Class A - Equipment suitable for use in industrial and commercial environments Class B - Equipment suitable for use in domestic environments B A A 3

4 4310 Wireless Position Monitor Instruction Manual Do not install, operate, or maintain a 4310 wireless position monitor without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office before proceeding. Description The 4310 wireless position monitor is a non contacting wireless position switch. It is a rugged measurement device that provides a wireless on/off feedback signal to indicate equipment position. The 4310 can be used to monitor the on/off status of equipment such as valves, sliding stem regulators, displacement and float level sensors, and relief valves. It is designed to be simple to use, compact, and easily mounted. The wireless position monitor periodically reads the on/off position of a measured device and transmits that data over the wireless network. The transmitted data includes two limit switch status indications, internal device temperature, and power module voltage. It also checks for configuration and service instructions from host systems such as distributed control systems (DCS), asset management systems (AMS), and supervisory control and data acquisition (SCADA) systems. Terminology Local Interface All 4310 wireless position monitors come standard with a Liquid Crystal Display (LCD) and two (2) pushbuttons. The local interface provides the capability to setup and calibrate the monitor. Magnet Assembly This is the feedback component that is mounted directly to the valve stem. It supplies a magnetic field that is sensed by the wireless position monitor. Specifications Specifications for the 4310 wireless position monitor are shown in table 1. FCC Compliance This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. This product is an FCC approved device. Changes or modifications to the 4310 wireless position monitor that are not expressly approved by the party responsible for compliance may void your authority to operate the device. WARNING This product is intended for a specific temperature range and other application specifications. Failure to adhere to these specification could result in the malfunction of the product, property damage, or personal injury. 4

5 Instruction Manual 4310 Wireless Position Monitor Educational Services For information on available courses for the 4310 wireless position monitor, as well as a variety of other products, contact: Emerson Process Management Educational Services, Registration P.O. Box 190; 301 S. 1st Ave. Marshalltown, IA Phone: or Phone: FAX: e mail: education@emerson.com Network Setup The 4310 should have wireless network parameters configured prior to becoming part of a wireless network. All WirelessHART devices within a network have two network parameters that are the same; the Network ID and the Join Key. The 4310 is shipped with a pre configured Network ID of 1229 and a Join Key which is set to all zeros. Prior to being installed these should be set to match the other devices on the network. These configuration changes can be made using a 475 or 375 Field Communicator, AMS Wireless Configurator, or AMS Suite: Intelligent Device Manager 10.0 and above. Using the Field Communicator 1. Verify the Field Communicator has the 4310 device description (DD) loaded. 2. Obtain the Network ID and Join Key from the 1420 gateway via web interface. Go to Setup, then select Network. The Network ID will be shown. Click Yes to see the Join Key. 3. Open the cover of the 4310 and attach the Field Communicator leads to the 4310 HART terminals (see figure 23). 4. Select Online, Overview, Shortcuts, then Join Device to Network to enter the network parameter settings (see figure 16 for the Overview menu tree). 5. Remove the leads from the 4310 and close the cover. 6. Install the 4310 on monitored equipment and/or verify the 1420 gateway. Using AMS Wireless Configurator or AMS Device Manager (Using a HART Modem) 1. Verify that AMS has the 4310 DD loaded. 2. Obtain the Network ID and Join Key from the 1420 gateway via web interface. Go to Setup, then select Network. The Network ID will be shown. Click Yes to see the Join Key. 3. Open the cover of the 4310 and attach the HART modem leads to the HART terminals (see figure 23). 4. In AMS select the device that is connected to the HART modem. Select Online, Overview, then Join Device to Network (see figure 2). 1. After changing Network ID and Join Key you will need to set the update rate or period. 5

6 4310 Wireless Position Monitor Instruction Manual 2. Changing the update period is not possible until the device is operational on a WirelessHART network. 5. Go to Configure, Manual Setup, then Change Update Period to set the update period, as shown in figure 3. Default is 1 minute. Enter a value between 4 seconds and 1 hour. Select Next, and then OK to request band width from the gateway for the desired update rate. Progress messages will be displayed as changes are made. When messages are complete select Next, then Finish. Emerson Smart Wireless HART optimization is typically used to send Command 9 and Command 48 data in one message, using command Remove the leads from the 4310 and close the cover. 7. Install the 4310 on monitored equipment and/or verify the 1420 gateway. Figure 2. Join Device to Network Figure 3. Change Update Period MANUAL SETUP CHANGE UPDATE PERIOD OVERVIEW JOIN DEVICE TO NETWORK CONFIGURE Installation WARNING Before mounting the 4310 wireless position monitor: Always wear protective clothing, gloves, and eyewear when performing any installation procedures to avoid personal injury or property damage. Check with your process or safety engineer for any additional measures that must be taken to protect against process media. 6

7 Instruction Manual 4310 Wireless Position Monitor WARNING Due to the combustible nature of the lithium content, the power module has special installation, operation, storage, and/or shipping requirements. Observe all warnings included with the power module before installing, operating, storing, or shipping the 4310 position monitor. Failure to do so may result in personal injury or property damage from fire or explosion. CAUTION When installing components, proper means of electrostatic discharge protection is required. Failure to use a grounding strap, or other means of electrostatic discharge protection can result in damage to the electronics. WARNING To avoid static discharge do not rub or clean the antenna with solvents. Special Instructions for Safe Use and Installations in Hazardous Locations Certain nameplates may carry more than one approval, and each approval may have unique installation/wiring requirements and/or conditions of safe use. These special instructions for safe use are in addition to, and may override, the standard installation procedures. Special instructions are listed by approval. WARNING Failure to follow these conditions of safe use could result in personal injury or property damage from fire or explosion, and area re classification. CSA (C/US) Special Conditions of Use Intrinsically Safe No conditions of safe use. Refer to table 4 for additional information and figure 26 for the CSA approvals nameplate. Table 4. Hazardous Area Classifications CSA (Canada and United States) Certification Body Certification Obtained Entity Rating Temperature Code Enclosure Rating HART Terminals WP1/WP2 CSA Ex ia Intrinsically Safe Vmax (Ui) = 6.1V Voc (Uo) = 5.9V T3(Tamb 80 C) CL I, Div I, GP ABCD T3/T4/T5 Imax (Ii) = 5mA Isc (Io) = 14mA Ex ia IIC T3/T4/T5 T4(Tamb 75 C) Ci = 2.5nF Ca (Co) = 42nF Class I Zone 0 AEx ia IIC T3/T4/T5 T5(Tamb 40 C) Li = 0 La (Lo) = 150mH 4X & IP66 7

8 4310 Wireless Position Monitor Instruction Manual ATEX Special Conditions of Use Intrinsically Safe The apparatus must be only connected to a certified associated intrinsically safe equipment and this combination must be compatible regarding intrinsic safety rules. Specific parameters of the mode(s) of protection concerned: Ui 6.1V, li 5mA, Pi = 30.5mW, Ci 2.5nF, Li = 0, Uo 5.9V, Io 14mA, Po = 20.7mW, Co 42nF, Lo 150mH The equipment can only powered with a module type GE42058X012 or GE42052X012 Temperature classification: T5 to Ta = +40 C, T4 to Ta = +75 C, T3 to Ta = +80 C Refer to table 5 for additional information and figure 27 for the ATEX/IECEx approvals nameplate. Table 5. Hazardous Area Classifications ATEX and IECEx Certification Certification Obtained Entity Rating Temperature Code Enclosure Rating HART Terminals WP1/WP2 Ui = 6.1V Uo = 5.9V T3(Tamb 80 C) ATEX Intrinsically Safe Ii = 5mA Io = 14mA IECEx Ex ia IIC T3/T4/T5 Ga T4(Tamb 75 C) Pi = 30.5mW Po = 20.7mW 4X & IP66 Ci = 2.5nF Li = 0 Co = 42nF Lo = 150mH T5(Tamb 40 C) IECEx Special Conditions of Use Intrinsically Safe The apparatus must be only connected to a certified associated intrinsically safe equipment and this combination must be compatible regarding intrinsic safety rules: Ui 6.1V, li 5mA, Pi = 30.5mW, Ci 2.5nF, Li = 0, Uo 5.9V, Io 14mA, Po = 20.7mW, Co 42nF, Lo 150mH The equipment can only powered with a module type GE42058X012 or GE42052X012 Temperature classification: T5 to Ta = +40 C, T4 to Ta = +75 C, T3 to Ta = +80 C Refer to table 5 for additional information and figure 27 for the ATEX/IECEx approvals nameplate. Valve / Actuator Mounting If ordered as a part of a control valve assembly, the factory will mount the wireless position monitor on the actuator and calibrate the instrument. If you purchased the wireless position monitor separately, you will need a mounting kit to mount the wireless position monitor on the actuator. The following procedures are general guidelines you should consider when mounting the wireless position monitor. See the instructions that come with the mounting kit for detailed information on mounting the wireless position monitor to a specific actuator model. The feedback system for the 4310 wireless position monitor utilizes a magnetic field for true linkage less, non contacting position measurement. In order to prevent inadvertent stem movement while the instrument is in operation magnetic tools (such as a magnetic tipped screwdriver) should not be used. 8

9 Instruction Manual 4310 Wireless Position Monitor CAUTION The magnet material has been specifically chosen to provide a long term stable magnetic field. However, as with any magnet, care must be taken when handling the magnet assembly. Another high powered magnet placed in close proximity (less than 25 mm) can cause permanent damage. Potential sources of damaging equipment include, but are not limited to: transformers, DC motors, stacking magnet assebmlies, and magnetic tipped screwdrivers. As a general rule, do not use less than 50% of the magnet assembly for full travel measurement. Performance will decrease as the assembly is increasingly subranged. The linear magnet assemblies have a valid travel range indicated by arrows molded into the piece. This means that the Hall sensor (on the back of the 4310 housing) has to remain within this range throughout the entire valve travel. See figure 4. The linear magnet assemblies are symmetrical. Either end may be up. There are a variety of mounting brackets and kits that are used to mount the 4310 to different actuators. However, despite subtle differences in fasteners, brackets, and connecting linkages, the procedures for mounting can be categorized as follows: Linear or sliding stem actuators with up to 4 inch travel Rotary shaft actuators with travel up to 90 degrees. See figure 5 for the different travel feedback magnet assemblies. Figure 4. Travel Range Figure 5. Magnet Assemblies VALID TRAVEL RANGE 25 mm (1 INCH) SHOWN ROTARY 3/4 OR 1 INCH ASSEMBLY W MAGNET ASSEMBLY (ATTACHED TO VALVE STEM) NOTE: VALID TRAVEL RANGE INDICATED BY WHITE ARROWS 2 OR 4 INCH ASSEMBLY Sliding Stem (Linear) Actuators (e.g. Fisher 667) 1. Attach the mounting bracket to the actuator. 9

10 4310 Wireless Position Monitor Instruction Manual 2. Loosely attach the feedback pieces and magnet assembly to the valve stem connector. Do not tighten the fasteners because fine adjustment is required. CAUTION Do not install a magnet assembly that is shorter than the physical travel of the actuator. Loss of control will result from the magnet assembly moving outside the range of the index mark in the feedback slot of the 4310 housing. 3. Center the magnet assembly inside the retaining slot 5.7 mm (0.22 inch) away from the bottom base of the housing, as measured from the center of the assembly bolt holes to the base of the housing (see figure 6). 4. Align the magnet assembly as shown in figure 6. Figure 6. Mounting Sliding Stem Magnet Assembly ( ) MOUNTING INSERT FACES MOUNTING INSERT FACES MAGNET ASSEMBLY BOLT BASE OF HOUSING GE42127 Rev A mm (INCH) 5. Tighten the fasteners. 6. Mount the wireless positioner monitor to the mounting bracket, using the mounting bolts. Any of the mounting holes may be used for linear actuators. See figure Once the instrument is mounted perform the local interface calibration procedure, as described on page 16. Verify the magnet assembly position through the entire range before putting into service. Guidelines for Mounting on Quarter Turn (Rotary Shaft) Actuators The 4310 wireless position monitor can be mounted to any quarter turn (rotary shaft) actuator, as well as those that comply with the NAMUR guidelines. A mounting bracket and associated hardware are required. Refer to figure 8. Before mounting, verify the rotary motion is 45 to 90 degrees of rotation. 1. Attach the magnet assembly to the actuator shaft, as shown in figure 9. Position the magnet assembly 19.5 mm (0.77 inch) away from the bottom base of the housing as measured from the base of the assembly to the base of the housing. At mid travel, the flats on the magnet assembly must be parallel to the channel on the back of the 4310 housing, as shown in figure

11 Instruction Manual 4310 Wireless Position Monitor Figure 7. Housing and Mounting for Linear and Quarter Turn Actuators Figure 8. For Rotary Shaft Actuators (Typical Mounting Bracket) OPTIONAL MOUNTING HOLES ROTARY MOUNTING BRACKET NOTE: ANY OF THE MOUNTING HOLES MAY BE USED FOR LINEAR ACTUATORS W MOUNTING HOLES FOR ROTARY NAMUR, M6 W Figure 9. Mounting Rotary Magnet Assembly MOUNTING INSERT FACES MAGNET ASSEMBLY MOUNTING INSERT FACES ( ) BASE OF HOUSING mm (INCH) GE42123 Rev A 2. Install the mounting bracket on the actuator. 3. Attach the wireless position monitor to the mounting bracket using the 4 mounting bolts, as shown in figure Check for clearance between the magnet assembly and the positioner feedback slot. 5. Once the instrument is mounted perform the local interface calibration procedure, as described on page 16. Verify the magnet assembly is centered throughout the entire rotating range. 11

12 4310 Wireless Position Monitor Instruction Manual Figure 10. Magnet Assembly Orientation ORIENTATION AT ONE TRAVEL EXTREME MOUNTING BRACKET ORIENTATION AT MID TRAVEL (FLATS PARALLEL TO 4310 HOUSING CHANNEL) ORIENTATION AT THE OTHER TRAVEL EXTREME W8836 1A W8836 1B Communication Connections A HART communicating device, such as a 475 or 375 Field Communicator, interfaces with the 4310 wireless position monitor. Convenient termination points are located inside the front cover, as shown in figure 23. The connection pins are not polarity sensitive. The instrument must be powered before digital communication will commence. Wireless Communications Devices in a WirelessHART network are time synchronized and send their data to the gateway at selectable update rates. The update rates of the device have an effect on the number that the gateway can service. For example, if each device sent an update once per minute the gateway could support 100 devices. Figure 11 shows the correlation between the number of devices that can be supported versus update rates. Battery powered devices conserve energy by only sensing and transmitting data at the selectable update rate. The faster the update rate the the lower the life span of a power module. Figures 12, 13, and 14 show the correlation between power module life and update rate, the number of sub-devices, and temperature, respectively. 12

13 Instruction Manual 4310 Wireless Position Monitor Figure 11. Update Rate and Network Size UPDATE RATE AND NETWORK SIZE DEVICES IN NETWORK UPDATE RATE (SECONDS) 4 Figure 13. Number of Sub-Devices and Power Module Life NUMBER OF SUB-DEVICES IMPACT ON ON POWER MODULE LIFE POWER MODULE LIFE (YEARS) NUMBER OF SUB-DEVICES NOTE: 60 SECOND UPDATE RATE, CONSTANT TEMPERATURE OF 25 C (77 F). STANDARD EXTENDED Figure 12. Power Module Life Versus Update Rate POWER MODULE LIFE VERSUS UPDATE RATE Figure 14. Temperature Effect on Power Module Life TEMPERATURE EFFECT ON POWER MODULE LIFE POWER MODULE LIFE (YEARS) POWER MODULE LIFE (YEARS) UPDATED RATE (SECONDS) NOTE: FOUR SUB-DEVICESARE ASSUMED WITH THE SAME UPDATE RATE AND A CONSTANT TEMPERATURE OF 25 C (77 F). STANDARD EXTENDED NOTE: FOUR SUB-DEViCES ARE ASSUMED WITH 60 SECOND UPDATE RATE, CONSTANT. TEMPERATURE ( C) STANDARD EXTENDED Basic Setup Using the Local User Interface CAUTION When accessing the pushbuttons or terminals proper means of electrostatic discharge protection is required. Failure to provide appropriate protection can cause the device to malfunction. 13

14 4310 Wireless Position Monitor Instruction Manual The primary function of the local user interface is for calibration. However, information for checking the status of the device, as well as the connected equipment or valve, is also available through the local user interface. The valve must move from open to closed, or vice versa, in order for the wireless position monitor to be calibrated. Attempting to calibrate the device without moving the valve will result in the action being discarded. The operation of the device will be unchanged. The two buttons on the LCD display (see figure 15) are used to activate the display when the LCD is in the sleep state (blank or off). The buttons can be pressed alone or simultaneously. The Emerson logo will display when the LCD is activated from a HART squawk command. When navigating the interface the left button is generally used to SELECT or take an action, the right button is used to go to the NEXT option. Refer to figure 15 for the local interface flow chart. Language Selection Pressing both buttons activates the language selection menu. Press the right button NEXT to scroll to the desired language, then press the left button to SELECT the language. Quick Position Pressing the left button only when the screen is in the sleep state activates the QUICK POSITION display. The position of the valve (OPEN, PARTIALLY OPEN, and CLOSED) is shown. The display will turn off automatically after 5 seconds. Status Pressing the right button only activates the STATUS menu. The STATUS menu contains information about the device, including the status of the power module, the network operating parameters, and the state of the network interface. It also allows device calibration and enables turning on/off the local HART port (located inside the cover) used with a handheld device, such as a 475 or 375 Field Communicator. Power The power status menu is entered from the STATUS menu by pressing SELECT. Press SELECT to see the voltage of the power module. Press NEXT to display the estimated remaining life of the power module. The remaining life value of the power module is an estimate. The life span of the power module is affected by many operating conditions, including: The update or burst rate of the 4310 wireless position monitor. The number of devices operating through this device to the gateway, and their update or burst rates. Network changes causing more or less traffic through the device; for example, a failure in another wireless device in the mesh network, which results in re routing and forces more traffic through the device. Temperature extremes (both high and low) will also affect the life span of the power module. From the power module life display, press NEXT to go back to the Power menu. Press NEXT to enter the Network menu. 14

15 Instruction Manual 4310 Wireless Position Monitor Figure 15. Local Interface Flow Chart SLEEP QUICK POSITION left STATUS LOGO LANGUAGE right squawk both left right Power right Network Calibrate right Setup left left left right Voltage right left Network ID right right Tag right Open or Closed First Handheld right Exit Life Join Status Position Set ppen Find Device Set closed Apply Result W9639 LEFT RIGHT Network Access the Network screen by pressing the right button (STATUS), the left button (SELECT), and then the right button (NEXT) again. Press SELECT to display the NETWORK ID configured in the device. Press NEXT to show the current network operational state: SEARCHING the device is waiting to detect the presence of a wireless network with the same Network ID and join key. NEGOTIATING the presence of a wireless network with the same network parameters has been detected and the device is attempting to join the network. CONNECTED the device has detected the presence of a wireless network with the same network parameters and has successfully joined the network. OPERATIONAL the device is operating within a wireless network. 15

16 4310 Wireless Position Monitor Instruction Manual DISCONNECTED the device has become disconnected from the wireless network. IDLE the device has been instructed by a HART command not to attempt to participate in a wireless network. Press NEXT to return to the Network menu. Press the NEXT in the Network menu to see the TAG of the device. Press NEXT again to view the current position of the valve or monitored equipment. Press the right button to return to the STATUS menu. Press NEXT while in the STATUS menu to access the CALIBRATE menu. Calibration To access the Calibration menu press the right button to access the STATUS menu, and then the left button (NEXT). WARNING During calibration the valve will move full stroke. To avoid personal injury and property damage caused by the release of pressure or process fluid, provide some temporary means of control for the process. In the CALIBRATE menu press SELECT. This will allow you to select the first calibration point to be used, either open or closed. Push the left button to select open and the right button to select closed. The next display instructs you to set the valve or monitored piece of equipment in either the open or closed location, depending on the first calibration point chosen. Once set in position, use the left button to toggle the recording position to MARKED. MARKED indicates that the location has been recorded; UNMARKED indicates that position has not been recorded. After the first position has been MARKED press NEXT to select the second calibration point (it will be be the opposite of the first calibration point). Use the left button to toggle the recording position to MARKED. Press NEXT to enter the APPLY menu. Select YES to apply the changes. During the calibration procedure, the valve is moved to one position and MARKED. The valve is then moved to other end of travel or rotation and the second position is recorded (MARKED). Earlier calibration points can be used or discarded. Applying calibration points without changing the valve position will result in the calibration attempt being unused or discarded. The calibration status will be displayed: SUCCESS indicates that the calibration procedure was successful. SPAN HI indicates that a problem with the high end of travel or rotation was observed. Check the mounting and magnet assembly placement and re attempt calibration. SPAN LO indicates that a problem with the low end of travel or rotation was observed. Check the mounting and magnet assembly placement and re attempt calibration. ERROR SPAN indicates that a problem with the amount of travel or rotation was observed. Either the travel was too much or too little: 16

17 Instruction Manual 4310 Wireless Position Monitor >10 or <40 of rotation was detected for the rotary array Excessive travel >125% was recorded for the linear array or less than 25% of travel was detected. Check the mounting and magnetic array placement and re attempt calibration. Press the right button to exit the calibration attempt, the display will show UNCHANGED. Press NEXT to return to the CALIBRATE menu. From the CALIBRATE display press NEXT to enter the SETUP menu. Setup Access the Setup menu by pressing the right button to access the STATUS menu, the left button (NEXT), and then NEXT again. Press the SELECT to toggle the handheld port on or off. NEXT will enable the HART feature for FIND DEVICE. Use the SELECT button to ARM (activate) or UNARM (deactivate) the function. Press NEXT to return to the SETUP display. In the SETUP display press the NEXT to display the EXIT menu. In the EXIT menu press SELECT to turn off the display or NEXT to return to the status display. Using the Field Communicator Overview Refer to figure 16 for the Overview menu tree. Figure 16. Field Communicator Menu Tree Overview Field Communicator 1 Offline 2 Online 3 Frequency Device 4 Utility Online 1 Overview 2 Configure 3 Service Tools 1 Overview 1 Check Status 2 Primary Purpose Variable 3 Shortcuts 1 3 Shortcuts 1 Device Information 2 Calibrate 3 Join Device to Network Primary Purpose Variables 1 Percent of Span 2 Switch Status Device Information 1 Manufacturer 2 Model 3 HART Universal Rev. 4 Device Revision 5 Firmware Revision 6 Hardware Revision 7 DD Revision 8 Radio Information Radio Information 1 Manufacturer 2 Model 3 Device Revision 4 Hardware Revision 5 Firmware Revision Check Status Check Status shows device and communications status. Primary Purpose Variables Switch Status indicates the position of the monitored equipment (e.g. valve) as a discrete value; OPEN, CLOSED, or PARTIALLY OPEN. 17

18 4310 Wireless Position Monitor Instruction Manual Time Since Reset indicate the time (in hours, minutes, and seconds) since the last time the 4310 received a restart command. Shortcuts Device Information Manufacturer identifies the manufacturer of the instrument. Model indicates the device type. HART Universal Rev. indicates the HART Universal Revision. Device Revision indicates the revision number of the software for communication between the Field Communicator and the instrument. Firmware Revision indicates the revision number of the firmware in the instrument. Hardware Revision indicates the revision number of the electrical circuitry within the instrument printed wiring board. DD Revision indicates the revision level of the device description. Radio Information Manufacturer identifies the manufacturer of the radio. Model indicates the radio model. Device Revision indicates the revision level of the radio. Hardware Revision indicates the revision level of the radio hardware. Firmware Revision indicates the revision level of the radio firmware. Calibrate Follow the prompts on the Field Communicator to calibrate the instrument. Join Device to Network allows you to enter the Network ID (up to 5 digits) and the Join Key (4 sets of 8 hexadecimal digits). The Join Key is used for encrypting the data on the wireless network. The Network ID and the Join Key must be the same for all devices connected to a gateway. The Network ID is shipped with a default value of 1229 and the Join Key with a default value of all zeros. These must be changed prior to use. Configure Refer to figure 17 for the Configure menu tree. 18

19 Instruction Manual 4310 Wireless Position Monitor Figure 17. Field Communicator Menu Tree Configure Field Communicator 1 Offline 2 Online 3 Frequency Device 4 Utility Online 1 Overview 2 Configure 3 Service Tools 2 Configure 1 Guided Setup 2 Manual Setup 3 Alert Setup 4 Calibration Guided Setup 1 Device Setup Manual Setup 1 Device Identification 2 Wireless 3 Burst Mode 4 Broadcast Power 5 Power Information 6 Trigger Points Cycle Count Alert 1 Alert Trigger 2 Accumulated Cycles 3 Reset Cycle Counter Alert Setup 1 Cycle Count Alert 2 Open/Closed Alerts Open/Closed Alerts 1 Setup Open/Closed Alerts Calibration 1 Calibration Status 2 Calibration Date 3 Calibrate Device Identification 1 HART Tag 2 HART Long Tag 3 Descriptor 4 Message Wireless 1 Wireless Mode 2 Network ID 2 Join Key to Network Burst Mode 1 Burst Mode 2 Update Period 3 Change Update Pe... 4 Show Burst Variables Broadcast Power 1 Power Level Power Information 1 Power Source 2 Power Module Type 3 Power Module Date 4 Power Module Volt 5 Remaining Life 6 Reset Power Module Trigger Points 1 Switch Status 2 Open Trigger Point 3 Closed Trigger Point 4 Deadband (5%) 5 Change Trigger Pts Guided Setup Device Setup Follow the prompts to setup the instrument. Manual Setup Device Identification HART Tag enter an up to 8 character HART tag for the instrument. The HART tag is the easiest way to distinguish between instruments in a multi instrument environment. Use the HART tag to label instruments electronically according to the requirements of your application. The tag you assign is automatically displayed when the Field Communicator establishes contact with the 4310 at power up. HART Long Tag enter the HART Long Tag information (up to 32 characters). Descriptor enter a descriptor for the application with up to 16 characters. The descriptor provides a longer user defined electronic label to assist with more specific instrument identification than is available with the HART tag. Message enter any message with up to 32 characters. Message provides the most specific user defined means for identifying individual instruments in multi instrument environments. 19

20 4310 Wireless Position Monitor Instruction Manual Wireless Wireless Mode displays the current communication state of the device, or its ability to provide information to the network. During normal start up a configured device will go through the following sequence: SEARCHING, to NEGOTIATING, to CONNECTED, and to OPERATIONAL. SEARCHING the device is waiting to detect the presence of a wireless network with the same Network ID and join key. NEGOTIATING the presence of a wireless network with the same network parameters has been detected and the device is attempting to join the network. CONNECTED the device has detected the presence of a wireless network with the same network parameters and has successfully joined the network. OPERATIONAL the device is operating within a wireless network. DISCONNECTED the device has become disconnected from the wireless network. IDLE the device has been instructed by a HART command not to attempt to participate in a wireless network. DISCONNECTED and IDLE are used in maintenance activities. Network ID displays the default Network ID. Join Key to Network enter the Network ID (up to 5 digits) and the Join Key (4 sets of 8 hexadecimal digits). The Join Key is used for encrypting the data on the wireless network. The Network ID and the Join Key must be the same for all devices connected to a gateway. The Network ID and Join Key are shipped with default values and must be changed prior to use. Burst Mode Burst Mode enabling burst mode provides continuous communication from the wireless position monitor. Burst mode applies only to the transmission of burst mode data and does not affect the way other data is accessed. Access to information in the instrument is normally obtained through a wireless network or a Field Communicator. The Field Communicator or the network may request any of the information that is normally available, even while the instrument is in burst mode. Between each burst mode transmission sent by the instrument, a short pause allows the Field Communicator or control system to initiate a request. The instrument receives the request, processes the response message, and then continues bursting the burst mode data. It is recommended that you set burst mode after the device is connected to an operating wireless network. Update Period indicates the set Burst Period. Change Update Pe... Change Update Period allows you to change the burst period. The maximum burst period is 1 hour. 20

21 Instruction Manual 4310 Wireless Position Monitor Show Burst Variables there are six burst commands; Command 1, Command 2, Command 3, Command 9, Command 48 and Command 178. Command 1 returns the Primary Variable (PV) for the 4310 Command 3 returns the loop current, Percent of Range, Close Trigger Status, Open Trigger Status, and Temperature (outside of the instrument). Command 48 returns status about the instruments operation. Commands 2 and 9 are not covered in this manual. Command 178 is used exclusively with the 1420 gateway for efficiency. Broadcast Power Power Level set the power level to the desired setting, either High (10 mw) or Low (2 mw). Power Information Power Source indicates the power source being used. The 4310 operates solely of its (internal) power module. Power Module Type choose the type of power module being used; either Standard or Extended Life. Power Module Date indicates the date the power module was installed. Power Module Volt indicates the voltage of the power module. Remaining Life indicates the approximate life left in the power module, as displayed in days. Reset Power Module used to reset Remaining Life. This is done when replacing the power module. Contact your Emerson Process Management sales office if a replacement power is required. Do not re use power modules from other units. Trigger Points Switch Status indicates the position of the monitored equipment (e.g. valve) as a discrete value; OPEN, CLOSED, or PARTIALLY OPEN. Open Trigger Point indicates the set Open Trigger Point. Closed Trigger Point indicates the set Closed Trigger Point. Deadband (5%) select the desired deadband. Change Trigger Points select the desired Trigger Points. This sets the Open Trigger Point and the Closed Trigger Point. 21

22 4310 Wireless Position Monitor Instruction Manual Alert Setup Cycle Count Alert Alert Trigger select the Alert Trigger. Accumulated Cycles indicates the number of accumulated cycles. Reset Cycle Counter select Yes to reset the cycle counter to 0 (zero). Select No to retain the current cycle count. Open/Closed Alerts There is one possible alert for the open or closed state. Setup Open/Closed Alerts allows you to enable/disable the alerts. Calibration Calibration Status indicates the status of the last instrument calibration. Calibration Date indicates when the instrument was last calibrated. Calibrate allows you run a calibration on the instrument. Follow the prompts on the Field Communicator to calibrate the instrument. Service Tools Refer to figure 18 for the Service Tools menu tree. Figure 18. Field Communicator Menu Tree Service Tools 3 2 Variables 1 Percent of Span Field Communicator 3 2 Switch Status 1 Offline Service Tools 3 Electronics Temp 2 Online 4 Power Module Voltage 1 Show Active Alerts 3 Frequency Device 5 Accumulated Cycles 2 Variables 4 Utility 6 Time Since Reset 3 Run Time Extremes Maintenance Run Time Extremes Online 1 Max Recorded Temp Overview Maintenance 2 Date of Max Temp 2 Configure 3 Min Recorded Temp 1 Calibration 3 Service Tools 4 Date of Min Temp 2 Reset Device Calibration 1 Calibration Status 2 Calibration Date 3 Calibrate Show Active Alerts Show Active Alerts indicates which open/closed alert(s) are active. Variables Switch Status dictates the position of the monitored equipment (e.g. valve) as a discrete value; OPEN, CLOSED, or PARTIALLY OPEN. 22

23 Instruction Manual 4310 Wireless Position Monitor Electronics Temp indicates the temperature of the electronics. Power Module Voltage indicates the status of the power module voltage. Accumulated Cycles indicates the number of accumulated cycles. Time Since Reset indicates the time (in hours, minutes, and seconds) since the last time the 4310 was restarted. Run Time Extremes Max Recorded Temp indicates the maximum recorded temperature of the Date of Max Temp indicates when the maximum temperature was recorded. Min Recorded Temp indicates the minimum recorded temperature of the Date of Min Temp indicates when the minimum temperature was recorded. Maintenance Calibration Calibration Status indicates the status of the last instrument calibration. Calibration Date indicates when the instrument was last calibrated. Calibrate allows you run a calibration on the instrument. Follow the prompts on the Field Communicator to calibrate the instrument. Reset Device performs a reset of the instrument firmware. Accessing Features Update Rate The 4310 is shipped with a default update rate of 60 seconds. To change this either use the Field Communicator, AMS Wireless Configurator, or AMS Device Manager. Field Communicator Select Online, Configure, Manual Setup, Burst Mode, then Update Period to verify or make changes to the update rate. Refer to the Configure menu tree shown in figure 17. AMS Wireless Configurator or AMS Device Manager Go to Configure, Manual Setup, then select Change Update Period from the Wireless tab to makes changes to the update rate. See figure 19. Trigger Points and Deadband The 4310 is shipped with a factory default setting of 10% for the open trigger point and 90% for the closed trigger point. The deadband is set at 5%. 23

24 4310 Wireless Position Monitor Instruction Manual Figure 19. Change Update Rate in AMS Wireless Configurator and AMS Device Manager Figure 20. Setting Trigger Point in AMS Wireless Configurator and AMS Device Manager MANUAL SETUP WIRELESS TAB CHANGE UPDATE PERIOD MANUAL SETUP TRIGGER POINTS TAB CONFIGURE CONFIGURE CHANGE TRIGGER PTS Field Communicator Select Online, Configure, Manual Setup, then Trigger Points to verify or make changes to the trigger point settings. Refer to the Configure menu tree shown in figure 17. AMS Wireless Configurator or AMS Device Manager Go to Configure, Manual Setup, then select Change Trigger Pts from the Trigger Points tab to make changes to the trigger point settings. See figure 20. Diagnostics The 4310 includes two diagnostic features, cycle counter and power status. Cycle counter is shipped from factory with a high value, which, in effect, disables the alert. This alert is used with valves that have service recommendations based on number of actuation cycles. Field Communicator Select Online, Configure, Alert Setup, Cycle Count Alert, then Alert Trigger to verify or make changes to the cycle counter settings. Refer to the Configure menu tree shown in figure 17. To clear accumulated cycle value select Reset Cycle Counter. AMS Wireless Configurator or AMS Device Manager Go to Configure, Alert Setup. Enter the Alert Trigger value on the Cycle Counter tab to set the cycle counter. When the value turns yellow (indicating that a change has been made) select Apply. Refer to figure 21. To clear accumulated cycle value select Reset Cycle Counter. Power status indicates the status of the power module voltage. 24

25 Instruction Manual 4310 Wireless Position Monitor Figure 21. Setting the Cycle Counter in AMS Wireless Configurator and AMS Device Manager Figure 22. Power Status in AMS Wireless Configurator and AMS Device Manager ALERT SETUP ENTER ALERT TRIGGER VALUE RESET CYCLE COUNTER VARIABLES POWER MODULE VOLTAGE VARIABLES TAB CONFIGURE Field Communicator APPLY SERVICE TOOLS Select Online, Service Tools, Variables, then Power Module Voltage to view the power status. Refer to the Service Tools menu tree shown in figure 18. AMS Wireless Configurator or AMS Device Manager Go to Service Tools to view the power module voltage status on the Variable tab. Refer to figure 22. The 4310 wireless position monitor also includes a power module voltage warning and a critical power failure alert. These can be viewed through the 1420 gateways web interface. Look under Monitor then Point Data and select your device from the available HART tags. There are two field (true or false) that can be mapped into Modbus, OPC, or a DeltaV system: TAG.BATTERY WARNING GETTING LOW and TAG.CRITICAL POWER FAILURE Principle of Operation The basic concept of the electronic positioner can be understood by visualizing a magnet mounted to a piece of equipment that either has a rotating motion or sliding linear movement. The device has the ability to detect the position of the magnet and transmit wirelessly the relative position. The 4310 is similar to a limit switch on a valve but without wires. The 4310 is a communicating micro processor based instrument that includes the use of a Hall sensor to detect the relative position (on, off, or partially open) of a magnet that is attached to equipment (e.g. process control valve, either automated or manual). The 4310 position monitor is a battery powered device with the power modules located 25

26 4310 Wireless Position Monitor Instruction Manual on the inside of the device. The primary means of communication is wireless, conforming to the WirelessHART communication standard. The device also supports the use of wired communication using the HART protocol to connect to a handheld device such as the 475 or 375 Field Communicator. The handheld connection is used for initial device configuration (i.e. network set up). The device includes a local user interface (LCD display and two pushbuttons) primarily used to calibrate or define the span of position being measured. No ground point is required. The device contains an integrated omni directional antenna. Maintenance When replacing any of the components of the 4310 wireless position monitor the maintenance should be performed in an instrument shop whenever possible. WARNING Before performing any maintenance procedures on the 4310 wireless position monitor: Always wear protective clothing, gloves, and eyewear when performing any maintenance procedures to avoid personal injury or property damage. Check with your process or safety engineer for any additional measures that must be taken to protect against process media. CAUTION When replacing components, use only components specified by the factory. Always use proper component replacement techniques, as presented in this manual. Improper techniques or component selection may invalidate the product specifications, as indicated in table 1. Improper replacement techniques or component selection may also impair operations and the intended function of the device. Figure 23. TopWorx 4310 Wireless Position Monitor J1 PWR TERMINAL HART TERMINALS J2 GND TERMINAL ELECTRICAL ACTIVE SCREWS (4 TOTAL) SCREWS PROVIDE MECHANICAL CONNECTION TO HOUSING (4 TOTAL) COVER SCREWS W9640 POWER MODULES 26

27 Instruction Manual 4310 Wireless Position Monitor CAUTION When replacing components, proper means of electrostatic discharge protection is required. Failure to use a grounding strap, or other means of electrostatic discharge protection can result in damage to the electronics. When operating in temperatures -20 C (-4 F) and below the LCD display will not operate and the push buttons will be disabled. If maintenance is needed and the use of the wired HART port is required, remove power from the 4310 and re apply. The wired HART port will be usable for one hour. This product is an FCC approved device. Changes or modifications to the 4310 wireless position monitor that are not expressly approved by the party responsible for compliance may void your authority to operate this device. Replacing the instrument To replace an instrument that has been previously mounted to a control valve, perform the following basic steps: Instrument Removal Remove the bolts connecting the 4310 housing to the mounting bracket. The magnet assembly may remain on the valve stem (or shaft). When replacing the instrument, be sure to follow the appropriate mounting procedure. Once the instrument is mounted, perform the calibration routine before putting back in to service. Replacing the Magnetic Feedback Assembly To remove the magnet assembly from the actuator stem, perform the following basic steps. 1. Remove the 4310 from the actuator. 2. Remove the screws holding the magnet assembly to the connector arm. Install the new magnet assembly per the appropriate Installation/Mounting procedure. Once the instrument is mounted, perform the calibration routine before putting back in to service. Replacing the Power Module The power module is designed to be field replaceable. Contact your Emerson Process Management sales office if a replacement power module is required. 27

28 4310 Wireless Position Monitor Instruction Manual WARNING Proper disposal of used power modules, due to the combustible nature of the lithium content, is required. It is recommended that used power modules be disposed of in a timely manner. Consult local regulations and guidelines for proper disposal information, including maintaining appropriate storage temperatures (not to exceed 100 C [212 F). Failure to dispose of a power module properly can result in severe personal injury or property damage from fire or explosion. Refer to the power module warning labels, shown in figure 24 for additional information. Figure 24. Warning Labels from Power Module GE43564 STANDARD LIFE POWER MODULE GE43565 EXTENDED LIFE POWER MODULE Removal Refer to figure Loosen the two instrument cover screws and open the cover. 2. Remove the four electrical active screws. 3. Remove the four smaller screws providing the mechanical connection to the housing. 4. Remove both power modules. Installation When installing the new power modules, follow the reverse procedure as outlined above. Recalibrate the instrument before putting it back into service. Figure 25. Power Module J2 GND TERMINAL J1 PWR TERMINAL W

29 Instruction Manual 4310 Wireless Position Monitor The protective tape covering the J1 PWR and J2 GND terminals of new power modules must be removed prior to installation. Refer to figure 23 or 25 for location of terminals. Parts WARNING Use only genuine Emerson replacement parts. Components that are not supplied by Emerson Process Management should not, under any circumstances, be used in any Fisher instrument. Use of components not supplied by Emerson Process Management may void your warranty, might adversely affect the performance of the instrument and could cause personal injury or property damage. Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use, or maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end user. Replaceable Parts Contact your Emerson Process Management sales office for replacement power module FS numbers. Standard Power Module Extended Life Power Module 29

30 4310 Wireless Position Monitor Instruction Manual Approval Nameplates Figure 26. CSA (Canada and United States) Approval Nameplate Figure 27. ATEX and IECEx Approval Nameplate 30

31 Instruction Manual 4310 Wireless Position Monitor 31

32 4310 Wireless Position Monitor Instruction Manual North America TopWorx, Inc 3300 Fern Valley Road Louisville, Kentucky USA Europe TopWorx, Ltd Horsefield Way Bredbury Industrial Estate Stockport SK6 2SU England +44(0) Middle East TopWorx ME P.O. Box Jebel Ali Free Zone Dubai United Arab Emirates Africa TopWorx Pty Ltd. 2 Monteer Rd Isando Kempton Park South Africa (27) info.topworx@emerson.com Asia Pacific TopWorx Pte, Ltd 1 Pandan Crescent Singapore info.topworx@emerson.com TopWorx and Fisher are marks owned by one of the companies in the Emerson Process Management business division of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. EEmerson 32 Process Management, TopWorx, Inc. 2009, 2011; All Rights Reserved