Users Operating Manual Chief Automotive Systems, Inc.

Transcription

1 Users Operating Manual 2004 Chief Automotive Systems, Inc.

2 vertex computer and wireless auto measuring Getting Started - Underbody Open Vertex Program Page 1 Open Mitchell CRS Program Both Files Active Select Quadrant Page 2 Select Measurement Method Select Damaged or Repaired Select Control Point Enter Datum Height Page 3 Enter the Width Page 4 Enter the Height Page 5 Creating a Zero Point Page 6 Entering the Length Page 7 Entering the Diagonal Page 8 Creating a Datum Line Page 9 Measuring to Data Underbody Transferring Data From Computer to Tram Page 10 Measure Height Page 11 Measure Length Page 12 Measure Diagonal Page 13 Tram Operation Turning On \ Off Page 15 Self Calibrating Zero Position Manual Measurement Mode Enter Button Scroll Button Charging the Vertex Tram Battery LCD Display Page 16 Extending Tram Length System Requirements Transmitter Page 17 Magnetic Adaptors Underbody Measuring to Bolt Heads Page 18 Measuring to Holes and Slots Magnetic Adaptors Upperbody Measuring to Bolt Heads Page 19 Tram Set Up - Underbody Measuring Underbody Page 20 Side of Frame Set Up Tram Set Up - Upperbody and Comparative Page 21 Report Sheets Damaged Reports Page 22 Repaired Reports Comparison Report - Damaged\Repaired Error Correction and Clearing Comparative Measurements Page 23 Sample Report Sheet Page 24 Limited Warranty Page 25

3 vertex vertex Getting Started Underbody computer and wireless auto measuring 1 Before proceeding the MITCHELL CRS program must be installed on your computer system STEP 1 Open the VERTEX program by clicking on VERTEX icon. Allocate a job number, customer name and vehicle details. Place the VERTEX program on the task bar by clicking Note: This must be done before viewing a datasheet! on in the upper right hand corner. STEP 2 Open the Mitchell CRS program, click on the CRS icon. Select the year, make, model, vehicle dimensions, and the complete underbody frame of the vehicle you are repairing. STEP 3 On the task bar click on CRS icon then click onto VERTEX icon. This will place the job file over the datasheet with both files active. NOTE: By pressing and holding ALT and then pressing TAB the data sheet is brought to the front of the screen. Repeat process as required to compete the recording of the data.

4 Getting Started Underbody computer and wireless auto measuring 2 STEP 4 Select quadrant for portion of the vehicle you would like to measure. QUADRANTS: This refers to areas of the vehicle to be measured and repaired. The whole vehicle need not be measured only the quadrants where repairs are needed. Quadrant A - the front end of the vehicle Quadrant B - the middle section of the vehicle Quadrant C - the rear end Quadrant D - engine compartment MULTIPLE QUADRANTS OF A,B,C,D When a quadrant has been measured return to job file DO NOT CLEAR. Click into next Quadrant required and proceed to measure. STEP 5 Select Measurement method. (select only one) Vehicle Data- Refers to all points that have measurements given on the CRS program. Comparison- Is used when data does not exist or when the user wants to create their own data. STEP 6 Select Damaged or Repaired Vehicle. STEP 7 Select Control Point. Refer to the data sheet Adjustable Datum Plan View on the CRS program. Locate an undamaged point (control point) on the vehicle near the damaged area you would like to measure. Place a magnetic adaptor at this location.

5 Getting Started Underbody computer and wireless auto measuring 3 STEP 8 Enter Datum Height. From the height column on the CRS program, record the Height from the control point, where the magnetic adaptor was placed. Enter this number in the Datum Height at Adaptor box in the VERTEX program. Note: DS = Driver Side, PS = Passenger Side.. Reminder: Datum Height is always taken from the Adjustable Datum screen on the CRS program. Make sure the Measuring Units: Millimeters and the Hole Point :Center are both selected on the right hand side of this screen.

6 Getting Started Underbody computer and wireless auto measuring 4 STEP 9 Enter the Width. Record the Full Width from the CRS program (Adjustable Datum Plan View). Enter the full width into the Vehicle Data D/S box on the VERTEX screen. Enter the letter of the data point where the magnetic adaptor was placed. Type this in the Ref column on the VERTEX program.. Reminder: Width is always taken from the Adjustable Datum screen on the CRS program.

7 Getting Started Underbody computer and wireless auto measuring 5 STEP 10 Enter the Height. From the CRS program (Adjustable Datum Plan View) record the Height at the point you are measuring to. Enter the height in the Vehicle Data D/S and P/S box on the VERTEX screen. Type the letter of that data point in the Ref column. In the example below, the magnetic adaptor was placed at the control point H and measuring to point A.. Reminder: Height is always taken from the Adjustable Datum screen on the CRS program.

8 Getting Started Underbody computer and wireless auto measuring 6 STEP 11 Creating a Zero Point. Refer to the CRS program, click on the Tram Dimensions Plan View tab located at the top of the screen. Double Click on the cell to select the control point where the magnetic adaptor is placed. This creates a zero point from which all length and diagonal measurements are given. Refer to the example below.. Reminder: Length is always taken from the Tram Dimensions Plan View screen on the CRS program.

9 Getting Started Underbody computer and wireless auto measuring 7 STEP 12 Entering the Length. Refer to the CRS program, Tram Dimensions Plan View. Enter the length measurement in the Vehicle Data D/S and P/S on the VERTEX program. Refer to the example below. Reminder: Length is always taken from the Tram Dimensions Plan View screen on the CRS program.

10 Getting Started Underbody computer and wireless auto measuring 8 STEP 13 Entering the Diagonal. Refer to the CRS program, Tram Dimensions Plan View. The diagonal is the measurement given opposite to the side of the vehicle that the control point is located. Enter the data in the Vehicle Data D/S and P/S on the VERTEX program. Refer to the example below.. Reminder: Diagonal is always taken from the Tram Dimensions Plan View screen on the CRS program. Now that all data has been entered in the VERTEX program all the measurements you require are at the press of a button

11 . Step 14 Creating a Datum Line. Getting Started Underbody computer and wireless auto measuring 9 Datum Line- an imaginary straight line below the vehicle in which all height dimensions are referenced from. The sill of a vehicle is parallel to the datum line. Most major pulling and measuring equipment mount the vehicle on to the lower sill flanges and measure up from the platform. Establishing the datum line with the VERTEX 1.) Mount vial on the CLC Tram Bar shoulder screw located on the top of the black display box. Allocate a job number to be used only for creating Datum Lines. (Example: keep a job # such as for creating datum lines only. Simply go to this # each time a datum is to be established, clear the previous contents and enter the new.) 2.) Enter the Datum Height at Adapter (refer to STEP 8). Enter the Height at an undamaged point (refer to STEP 10). This undamaged point should be in the vehicles Tork Box area. 3.) Set tram to the zero position explained in STEP 15. Turn the tram on. 4.) Send the data that has just been entered to the black box by clicking on the Start Recording button (refer to STEP16). 5.) Set the height rod until the Diff column on the black box reads zero. Lock this height by tightening the height set screw. Extend the tram to the point of measure. Touch the tip of the height rod to the surface beside the hole when measuring to a hole or slot. Touch the tip of the height rod to the tip of the bolt head when measuring to a bolt. 6.) When tram is positioned, adjust the vial until it becomes level. The Datum Line is now established. IMPORTANT NOTE: Remember which direction (Front to Rear) the thumb screw on the vial is facing when creating a datum line. Always keep this direction when measuring.

12 Measuring to Data Underbody computer and wireless auto measuring 10. Now all the measurements you require are at the press of a button. Refer to Tram Operation for operating the tram functions STEP 16 Transferring Data From Computer To The Tram. On the VERTEX program click the button. All data that was entered in steps 4 thru 13 is now transferred to the Black Box.

13 Measuring to Data Underbody computer and wireless auto measuring 11 Refer to Tram Operation for operating the tram functions STEP 17 Measure Height. Press the black button and scroll to H for the D/S or P/S. Position the stationary cone rod into the magnetic adaptor at the control point. Extend the tram to the point to be measured. Extend the height rod to the surface next to the hole/slot or to the center of a bolt head until the bubble on the vial is level. Once the vial is level, tighten the set screw on the black box, and press the orange button. This will send the measurement to the computer..

14 Measuring to Data Underbody computer and wireless auto measuring 12 Refer to Tram Operation for operating the tram functions STEP 18 Measure Length. With the tram still in position from taking the Height measurement, press the black button and scroll to L for the D/S or P/S. Extend tram to desired length, tighten the set screw lever on the black box, and press the orange button. This will send the measurement to the computer.

15 Measuring to Data Underbody computer and wireless auto measuring 13 Refer to Tram Operation for operating the tram functions STEP 19 Measure Diagonal. Move the stationary cone rod to a magnetic adaptor to the opposite side from which the Height & Length were taken. Make sure that the height rod is still locked in position after completing step 17. Press the black button and scroll to D for the side that is diagonal from the control point. Extend the tram to the desired length, tighten the set screw lever on the black box, and press the orange button. This will send the diagonal measurement to the computer. The adjustable level is not used when measuring diagonal as height has been measured in previous step.

16 Measuring to Data Underbody computer and wireless auto measuring 14 Refer to Tram Operation for operating the tram functions STEP 20 Measure Width. Remember: The most accurate way of measuring width with a tram is by taking diagonal/cross measurements. Leave the stationary cone rod in position at the control point. Move the height rod to the zero position. Press the black button and scroll to W for the D/S side. Measure directly across from the control point. Tighten the lever on the black box, and press the orange button. This will send the width measurement to the computer..

17 Tram Operation computer and wireless auto measuring 15 Turning on/off the VERTEX Tram: Press black button on side of the Black Box. The words VERTEX should appear on the LCD screen. Press button again to turn off. Self Calibrating Zero Position: Move the Black Box and Height Rod to positions A & B. Press the black button, Length and Height will appear on the screen. This is the Manual Measurement Mode. Manual Measurement Mode: This mode is for using the VERTEX tram as a regular digital tram. Length & Height measurements are simultaneously given on the LCD screens. Green Scroll Button Enter Button: Red colored button on top of the Black Box. This transfers measurements from the Black Box to the computer for documentation. Scroll Button: Black colored button on top of the Black Box. This scrolls through the different measuring options on the LCD display. Charging the VERTEX Tram Battery: Plug the 9volt DC 1000Ma REGULATED Adapter into a wall outlet and plug opposite end into the Recharge outlet on the Black Box. 80% charge time in two hours. Overnight charging is recommended. B A On/Off Recharge Outlet

18 Tram Operation computer and wireless auto measuring 16. LCD Display: Use the black scroll button to select different measurement screens on the LCD display. Green Scroll Button Extending Tram Length: Return Black Box and inner rod to stop C. Scroll ( for width, length and diagonal ) eg. Length 1800mm allow 1000mm for tram length. Pull out inner rod 800mm and lock. Extension End Extend inner rod to desired length C On/Off

19 . System Requirements computer and wireless auto measuring 17 Transmitter: Attach serial cord from the serial port on back of the computer to the transmitter box. Plug 9 volt DC adaptor from power source to the transmitter box. The Transmitter must be hooked up correctly prior to measuring with the VERTEX tram. Transmitter Box 120V Power Green Scroll Source Button Serial Port to Computer 9 volt DC MUST BE REGULATEDADAPTOR 1000Ma

20 Magnetic Adaptors Underbody computer and wireless auto measuring 18. Refer to Piece Part Breakdown for details. Measuring to Bolt Heads: Center the Bolt Adaptor (71.00) on the head of a bolt you would like to measure to by adjusting the three set screws. Place the Upperbody Adaptor Kit (70.00) into the bolt adaptor. See below for details. NOTE: DO NOT USE THE NYLON SPACER(70.04) BETWEEN THE BOLT ADAPT. & THE UPPER BODY ADAPTOR WHEN MEASURING UNDERBODY Bolt Head Bolt Adaptor (71.00) Green Scroll Button Upper Body Adaptor Kit (70.00) Measuring to Holes & Slots: Place the Magnetic Adaptor LOXON (55.00) in a slot or hole position. Use the Allen Wrench to adjust the center positioning jaws. When the adaptor is centered in the hole/slot rotate the locking lever to lock in position. See below for details.

21 Magnetic Adaptors Upperbody computer and wireless auto measuring 19 Refer to Piece Part Breakdown for details. These magnetic Adaptors are used when the operator wants to support one end of the tram with magnetic force. Measuring to Bolt Heads Upperbody: Place the Upperbody Adaptor Kit (70.00) on the bolt head. Use the Nylon Spacer (70.04) if the bolt head is small such as on a fender bolt. See below for details. Upper Body Adaptor Kit (70.00) Bolt Head Spacer (70.04) 215mm Height Rod Rod 1 Square Plastic Cone Magnetic Pointer Use the Rod 1 Square (20.10) on the stationary end with the Plastic Cone (20.08) attached. Place the 215mm Height Rod (20.00) with the Plastic Cone (20.11) in the black box. Lock the Height Rod at 137mm. Place the Magnetic Pointer (20.17) in the bottom of the Height rod.

22 Tram Set Up Underbody computer and wireless auto measuring 20 Refer to Piece Part Breakdown for details.. Magnetic Adaptor Rod 1 ( 20.10) Height Rod 1 (20.00) With cone (20.11) Leveling Vial (95.00) Set Up For Measuring Underbody: When measuring the underbody of a vehicle always use the Blue Square Rod 1 (20.10) on the stationary end with the Steel Cone (20.07) attached. Place the 215mm Height Rod (20.00) with the Plastic Cone (20.11) in the black box. If added height is needed use Height Rods 2, 3, or 4. See below for details. Stationary End Side Mount Rod (20.08) Set Up For Side of Frame Measuring: When measuring from a point which is 90 degrees from the point of measure. Assemble the Side Mount Rod (20.08) to the Rod 2 Square (20.10). Thread the 40mm or 22mm Pointer (20.15 or 20.16) to the Side Mounted Rod.

23 Tram Set Up Upperbody & Comparative computer and wireless auto measuring 21 Refer to Piece Part Breakdown for details. Set Up For Measuring Comparative & Upperbody: When measuring the upperbody equal length pointers must always be used. Equal pointers for tram measuring of upper body or when adaptor position are unavailable. This set up creates equal length pointers which can be used for: Set to 152 mm 1.) All upper body measurements: Engine Compartments, Door Openings, Windshields, Deck Lid, Pillars and Tailgates to data. 2.) Standard tram measurements. 152 mm ) Comparative Measuring. (75.06) Measuring Upperbody (Comparative): Place the Magnetic Plastic Base (75.01) then the Side Measuring Kit (75.00) insert Steel Spacer (75.06) measure from quarter panels guards, sills etc. (75.01)

24 computer and wireless auto measuring Report Sheets 22 The operator can select from the following report sheets to be printed for client \ insurance DAMAGED REPORT This shows the variance to data in each of the damaged fields Select Data Damaged Print All quadrant will be printed The system will not print in transmit mode REPAIRED REPORT This show the results of he repair as variances to data expressed in the repair column fields Select Data Repaired Print COMPARISON REPORT- DAMAGED This shows the difference as a variances between the good side and the bad side in the comparison column Select Comparison Damaged Print COMPARISON REPORT-REPAIRED This shows the differences as variances after repairs are made Select Comparison Repaired Print ERROR CORRECTION AND CLEARING Errors can be corrected by using the clear button on the top part of the job file. This will clear all data input including customer details However if only one entry in the data column is wrong just use the curser and del to correct the error If the errors are in the measured and repaired fields use the clear button for that line. This will clear the reading but mot effect the data column or any other information

25 computer and wireless auto measuring Comparative Measurements Select comparison mode in the measurement method field Datum height is not entered in comparative mode. Decide which side will become the basis or data for repairs to the damaged side Take these measurements and transmit These will appear in the damaged column on the D/S column Enter the damaged side measurements these appear in the P/S column with the difference or required rectification showing in the comparison column Proceed to repair and repeat the measurements The good side appearing in the D/S column and the repaired measurements in the P/S NOTE: the operator must transmit the same measurements to the D/S column as in the damaged mode, the difference appears in the comp column and indicates the success of the repair

26 computer and wireless auto measuring Report Sheet 24

27 Limited Warranty computer and wireless auto measuring 25 VERTEX COMPUTERIZED MEASURING SYSTEM LIMITED WARRANTY AGREEMENT Chief Automotive Systems, Inc. warrants for one year from date of purchase any components of its Vertex Computerized Measuring System and three years for its Vertex Computerized Measuring System which do not perform satisfactorily due to defect caused by faulty material or workmanship. THE WARRANTY DESCRIBED HERE1N SHALL BE IN LIEU OF ANY OTHER WARRANTY, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY, OF FITNESS FOR A PARTICULAR PURPOSE, OF TITLE, OR OTHERWISE ON THE PART OF CHIEF AUTOMO- TIVE SYSTEMS, INC. AND MITCHELL INTERNATIONAL REGARDING THE EQUIPMENT, THE SPECIFICATIONS CONTAINED THEREIN OR ANY UNIT THEREOF. Chiefs obligation under this warranty is limited to the repair or replacement of components which are defective and which have not been misused, carelessly handled, or defaced by the repair or repairs made or attempted by others. Chief Automotive Systems, Inc. does not assume responsibility for any injury or property damage resulting from the operator s misuse of this product. Unless a statement made by any representative of Chief Automotive Systems, Inc. is identified as a warranty, any such statements shall not be construed to constitute warranties and do not form part of the basis of the bargain; it being expressly understood that such statements are merely made in the course of the negotiations of the parties. FURTHERMORE, Chief Automotive Systems, Inc. specifically excludes or disclaims any warranty, express or implied, based on any sample or model shown by Chief Automotive Systems, Inc. to the buyer for demonstration purposes only. LIMITATION OF REMEDIES. The parties agree that the buyer s sole and exclusive remedy against Chief Automotive Systems, Inc. shall be for the repair or replacement of components which are defective and which have not been misused, carelessly handled, or defaced by the repair or repairs made or attempted by others. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available to him. This exclusive remedy shall not be deemed as to have failed of its essential purpose so long as Chief Automotive Systems, Inc. is willing and able to repair or replace defective parts in the prescribed manner. Prior to the return of any merchandise for a warranty claim, contact the Customer Service Department ( ) for a Returned ed Goods Authorization Number and instructions. No 2oods may be returned without a Returned Goods Authorization Number. The buyer shall be required to deliver the defective part to Chief Automotive Systems, Inc. UNLESS (1) the part was destroyed as a result of its defect or of any defect in any part covered in this warranty, AND (2) Chief is reasonably satisfied that the part was defective at the time of its failure. DISCLAIMER OF WARRANTY THE GRAPHICS AND DATA SUPPLIED WITH THE VERTEX SYSTEM HAVE BEEN COMPILED FROM AUTHORITATIVE SOURCES. EVERY EFFORT HAS BEEN MADE BY CHIEF AUTOMOTIVE SYSTEMS, INC., TO ASSURE ACCURACY; HOWEVER, MANUFACTURING CHANGES, ERRORS OR OMISSIONS MIGHT OCCUR. CHIEF AUTOMOTIVE SYSTEMS, INC. DOES NOT ASSUME RESPONSIBILITY NOR CAN IT BE HELD RESPONSIBLE FOR THE LOSS OR DAMAGE RESULTING FROM VEHICLE MANUFACTURER S CHANGES, ERRORS, OR OMISSIONS IN THIS SYSTEM.

28 P.O. Box 1368 Grand Island, Nebraska Phone: Fax: CHIEF AIRCO EUROPE CA de TREMBLAY CHARLES DE GAULLE 18 rue Henri FARMAN TREMBLAY EN FRANCE CEDEX TEL FAX Form VUM 01/01 Part No