PROFIsafe modules V2 ipar 75x-66x/ WAGO Safety-Editor-75x Quickstart

Transcription

1 PROFIsafe modules V2 ipar 75x-66x/ WAGO Safety-Editor-75x Quickstart Version

2 2 General Copyright 2010 by WAGO Kontakttechnik GmbH & Co. KG All rights reserved. WAGO Kontakttechnik GmbH & Co. KG Hansastraße 27 D Minden Phone: +49 (0) 571/ Fax: +49 (0) 571/ info@wago.com Web: Technical Support Phone: +49 (0) 571/ Fax: +49 (0) 571/ support@wago.com Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation. However, as errors can never be fully excluded, we always appreciate any information or suggestions for improving the documentation. We wish to point out that the software and hardware terms, as well as the trademarks of companies used and/or mentioned in the present manual, are generally protected by trademark or patent.

3 Contents 3 TABLE OF CONTENTS 1 Important Notes Legal Principles Copyright Personnel Qualification Intended Use Scope of Validity Explanation of Symbols General Instructions for use Note about PROFIsafe Modules WAGO-Safety-Editor-75x General Function Overview Offline Functions Online Functions Compare Dataset Communication Paths for Configuring PROFIsafe Modules System Design and System Limitations General Bus Sytem Used Using PROFIBUS-DP ( ) Using PROFINET ( ) Slave Configuration Used Power Supply I/O Modules (5V) Current Consumption PROFIsafe Modules (5V) Overview of the Current Consumption Using PROFIBUS-DP Overview of the Current Consumption Using PROFINET Supply Examples Example 1 "Pure PROFIsafe Slave" Example 2 "Maximum PROFIsafe Slave with ipar Server" Example 3 "PROFIsafe Slave with "Additional Power Supplies" Example 4 "PROFIsafe Slave with Standard Output Modules" Example 5 "Information usage 75x-666/ Example 6 "Information usage / Advice test pulse at FDO Failure acknowledgement at cyclic process data PROFIsafe Modules V2 ipar (75x-66x/ ) General workflow System configuration Creating a System Configuration Transferring the System Configuration Transfer of iparameters to PROFIsafe Modules Restarting the Complete System Information about Using a PROFIsafe Address Configuring PROFIsafe Modules Overview of the Configuration Worksflows Start up single machine... 42

4 4 Contents Start up machine series Example of Using Safety Editor V Activating Safety Editor Call from I/O-Check 3 (online) Call from Hardware Configuration of Step 7 via TCI (Online) Call from Hardware Configuration of Step 7 via TCI (Offline) Call to the Desktop of the PC Directly (Offline) Safety Editor 75x V2 Functions PROFIsafe Module Password Reading the Current Parameter Set Adjust Module Settings Write Module Settings Verify and Save Module Settings Save Settings to the PC Print Module Settings Close the Configuration Dialog Information about Configuring 75x-667/ Control FDO without Load Connecting FDI to FDO Information about ipar Server for S7 Controls General ipar Server solution Co. Siemens (FB24 Step 7 V5.5) ipar-server solution of Co. WAGO Creating the System Configuration Usage PROFIsafe modules Usage Principles with S General Use of PROFIBUS-DP Creating a System Configuration Bus Interface Settings PROFIsafe Module Settings Settings without ipar Server Function Settings with ipar Server Function Assignment of the Hardware Configuration to F periphery DB Using PROFINET Advanced Settings Slot 0 / Device Properties Advanced Settings Slot 0 / Xn Advanced Settings Slot 0 / X1 R / X2 R PROFIsafe Module Settings Settings with ipar Server Function Assignment of the Hardware Configuration to F periphery DB Basic System Settings S General Control Settings Cycle / Clock Memory Communication: Protection (CPU mode) Required Information for Support System Information... 94

5 Contents Error description Troubleshooting Online diagnosis information LED indication PROFIsafe modules V2 ipar Remarks LED indication Versions Information

6 6 Important Notes 1 Important Notes 1.1 Legal Principles Copyright To ensure quick installation and start-up of the units, please carefully read and adhere to the following information and explanations. This document, including all figures and illustrations contained therein, is subject to copyright protection. Any use of this document that infringes upon the copyright provisions stipulated herein is prohibited. Reproduction, translation, electronic and phototechnical filing/archiving (e.g., photocopying), as well as any amendments require the written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany. Non-observance will involve the right to assert damage claims. WAGO Kontakttechnik GmbH & Co. KG reserves the right to make any alterations or modifications that serve to increase the efficiency of technical progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from granting patents or from the legal protection of utility patents. Third-party products are always mentioned without any reference to patent rights. Thus, the existence of such rights cannot be excluded Personnel Qualification Intended Use The use of the product detailed in this document is geared exclusively to specialists having qualifications in PLC programming, electrical specialists or persons instructed by electrical specialists who are also familiar with the valid standards. WAGO Kontakttechnik GmbH & Co. KG assumes no liability resulting from improper action and damage to WAGO products and third-party products due to non-observance of the information contained in this document. For each individual application, the components are supplied from the factory with a dedicated hardware and software configuration. Modifications are only admitted within the framework of the possibilities documented in this document. All other changes to the hardware and/or software and the non-conforming use of the components entail the exclusion of liability on part of WAGO Kontakttechnik GmbH & Co. KG. Please send your requests for modified and new hardware or software configurations directly to WAGO Kontakttechnik GmbH & Co. KG.

7 Important Notes Scope of Validity This quickstart guide is based on the stated hardware and software from the specific manufacturer, as well as the associated documentation. This quickstart guide is therefore only valid for the described installation. New hardware and software versions may need to be handled differently. Please note the detailed description in the specific manuals.

8 8 Important Notes 1.3 Explanation of Symbols DANGER Personal Injury Warning Indicates a high-risk, imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING Personal Injury Warning Indicates a moderate-risk, potentially hazardous situation which, if not avoided, could result in death or (serious) injury. CAUTION Personal Injury Warning Indicates a low-risk, potentially hazardous situation which, if not avoided, could result in slight to moderate injury. NOTICE Material Damage Warning Indicates a potentially hazardous situation which, if not avoided, may result in damage to property. ESD Warning of Material Damage Due to Electrostatic Charging Indicates a potentially hazardous situation which, if not avoided, may result in damage to property. Note Important Note Indicates routines or suggestions for efficient use of equipment and possible software optimizations. The respective device manuals of the components used are to be observed. Information Note about Additional Information Indicates other information, which is not an integral part of this documentation, such as manual, data sheet, Internet, etc.

9 General 9 2 General 2.1 Instructions for use Information The quickstart guide supplements the information in the manuals of the PROFIsafe modules and information in the system description for the WAGO I/O System. 2.2 Note about PROFIsafe Modules The PROFIsafe modules V2 ipar are suitable for operation on PROFIBUS-DP and PROFINET in conjunction with safety controls and the PROFIsafe protocol. To use the PROFIsafe Modules V2 ipar, parameters must be defined that are divided into so-called F-Parameter and iparameter. The F-Parameters are used to define the basic "communication parameters" of PROFIsafe communication. These parameters are set within the hardware configuration of the safe controller and are based on information available from GSD or GSDML files. Fig. 1 Overview image of iparameters and F-Prameters (source: Homepage PI) The iparameters (Safety Device Application Parameters) represent the possible parameters of the safety device and must be set using a manufacturer tool. The WAGO-Safety-Editor 75x is available to set the iparameters of the WAGO PROFIsafe modules.

10 10 General Fig. 2 Overview use WAGO PROFIsafe modules V2 ipar Fig. 3 Overview use WAGO PROFIsafe modules based on parameterization

11 General 11 Fig. 4 Overview use WAGO PROFIsafe modules with standard parameter set Fig. 5 Overview use WAGO PROFIsafe modules with changed parameter set (1)

12 12 General Fig. 6 Overview use WAGO PROFIsafe modules with changed parameter set (2) Fig. 7 Overview recommendation usage

13 General WAGO-Safety-Editor-75x General Function Overview The following functions are available with WAGO Safety-Editor-75x: Fig. 8 Function overview of WAGO Safety-Editor-75x Information WAGO Safety-Editor-75x can also be activated from the TCI interface directly. Details are available in the PROFIsafe module manual Offline Functions The following offline functions are available with WAGO Safety-Editor-75x: Fig. 9 Function overview of WAGO Safety-Editor-75x in offline mode

14 14 General Online Functions The following online functions are available with WAGO Safety-Editor-75x: Compare Dataset Fig. 10 Function overview of WAGO Safety-Editor-75x in online mode The WAGO Safet- Editor-75x can be used to compare 2 datasets from PROFIsafe modules and the results stored as a printout. Fig. 11 Screenshot of the function overview of comparison of iparameter sets Information Modules / parameters sets with identical functions can be compared, i.e., the module type and iparameter set format must be the same.

15 General 15 Fig. 12 Screenshot of an example comparison in WAGO Safety-Editor-75x

16 16 General 2.4 Communication Paths for Configuring PROFIsafe Modules To set up an online connection between WAGO Safety Editor-75x and the PROFIsafe modules, the following communication paths are currently possible: Fig. 13 Overview of current online communication paths Note The TCI interface is available for - Step 7 V 5.4 SP4 - TIA Portal V11 SP2 When installing IO-Check 3, all required registrations are carried out within Step 7 to enable communication. PROFIBUS-DP slave from firmware 14 PROFINET device and from firmware 3

17 General System Design and System Limitations General Bus Sytem Used Due to the complex relationships and options functions (e.g., diagnosis lengths, ipar server function, etc.), it is simply no longer possible to just create a system configuration with PROFIsafe modules on the basis of catalog data. Therefore, the required configuration has to be created very early in the control configuration in conjunction with the safety control and the corresponding firmware version. All required checks from the perspective of the safety control and the bus system used are checked by the configuration interface and errors output with instructions Using PROFIBUS-DP ( ) When using PROFIBUS-DP, there is a structural limitation due to the maximum telegram length of 244 bytes per slave. This limit applies to both the system startup and the cyclic operation. The "Save and compile" function is used within the hardware configuration of Step 7 interface to carry out this check and to display configuration errors. The following configuration limits exist when using PROFIBUS-DP: Note Bus interface max. No. theory without ipar server max. No. theory with ipar server max. No. practice PROFIBUS-DP/V ( ) NOTICE Observe total current for I/O x 1 modules 5V Fig. 14 Overview of max. No. of PROFIsafe modules PROFIBUS-DP x 1 ) When using max. 8 PROFIsafe modules in one slave, "standard" modules can also be inserted, whose current consumption corresponds to max. 360 ma on the 5V side. Details are listed on the following pages.

18 18 General Using PROFINET ( ) When using PROFINET, there is only one structural limitation due to the maximum telegram length. Due to the distribution of the configuration telegrams in individual segments, they have no impact here except on the "boot time" of the overall system. The "save and compile" function is used within the hardware configuration of Step 7 interface to carry out this check and to display configuration errors. The following configuration limits exist when using PROFINET: Bus interface max. No. theory without ipar server max. No. theory with ipar server max. No. practice PROFINET I/O ( ) NOTICE Observe total current for I/O x 1 modules 5V Fig. 15 Overview of max. No. of PROFIsafe modules PROFINET Note The max. possible number of PROFIsafe modules on PROFINET results from the max. cyclic process image and the requirement of 7 bytes per PROFIsafe module (5 bytes cyclic data and 2 bytes process data qualifiers, these are not visible in the configuration of Step 7). Note When using max. 8 PROFIsafe modules in one device, "standard" modules can still be inserted, whose current consumption corresponds to max. 260 ma on the 5V side. Details are listed on the following pages. Note x 1 ) The max. number of PROFIsafe modules in practice results from the max. total current of the bus interface. The goal in practice is a configuration with internal system supply module with bus power supply ( ).

19 General Slave Configuration Used After creating the system configuration from the perspective of the application and the safety control, the internal current consumption of the I/O modules used then has to be checked Power Supply I/O Modules (5V) The internal power supply (5V) of the connected modules is provided by the internal terminal bus, the maximum power consumption of all connected modules may not exceed the maximum total current of the I/O modules for the power supply in the bus interface. The power supply is provided by the respective bus interface, an additional internal system supply module with bus power supply or the coupler module for module bus extension. Bus interface Item No. Total current I/O modules 5V PROFIBUS-DP/V ma PROFINET IO ma Bus power supply Internal system supply module DC 24V with bus power supply Item No. Total current I/O modules 5V ma Fig. 16 Overview of bus power supplyes 5V level

20 20 General Current Consumption PROFIsafe Modules (5V) In contrast to "standard" I/O modules in the I/O system 750, the PROFIsafe modules need more power from the bus power supply to realize the required functions. Therefore, the required total current of the bus power supply always has to be checked for system implementations to provide an additional internal system supply module with bus power supply in the system configuration under certain circumstances. PROFIsafe V2 ipar Modules Item No. Current consumption 5V 4 FDI 24V DC 75x-661/ ma 8 FDI 24V DC 75x-662/ ma 4 F Ex i DI 24V DC / ma 4 FDI / 4 FDO 24V DC 75x-667/ ma 4 FDI / 2 FDO 24V DC / 10A 75x-666/ ma 4 FDI / 2 FRO 48V DC / ma Fig. 17 Overview of current consumption modules 5V level

21 General Overview of the Current Consumption Using PROFIBUS-DP Because of the structural limitations with PROFIBUS-DP (max. 244 bytes per slave), only max. 12 PROFIsafe modules can be used without ipar server functionality or 10 PROFIsafe modules with ipar server functionality in a PROFIsafe slave. Due to the current demand of the PROFIsafe modules, an additional internal system supply module with bus power supply may sometimes be needed depending on the number used to provide the required current. The following overview shows the current consumption of the PROFIsafe modules when using Profibus. Fig. 18 Overview of the current consumption of PROFIsafe modules when using PROFIBUS-DP Note Instead of the PROFIsafe module 8 FDI, the 4 FDI version or a mix of both can also be used. The total number of FDI modules must then be taken into account.

22 22 General Overview of the Current Consumption Using PROFINET In contrast to PROFIBUS-DP applications, max. 45 PROFIsafe modules can be used per device for PROFINET. Based on current practical experience and system behavior when booting the overall system, a maximum arrangement of 8 PROFIsafe modules per device should also be the aim for PROFINET implementations. Due to the current demand of the PROFIsafe modules, an additional internal system supply module with bus power supply may sometimes be needed depending on the number used to provide the required current. The following overview shows the current consumption of the PROFIsafe modules when using PROFINET. Fig. 19 Overview of the current consumption of PROFIsafe modules using PROFINET Note Instead of the PROFIsafe module 8 FDI, the 4 FDI version or a mix of both can also be used. The total number of FDI modules must then be taken into account.

23 General Supply Examples Based on the high modularity of the I/O system, there are various options for configuring the distributed I/O level. For an easy introduction to the topic, a few examples are listed below Example 1 "Pure PROFIsafe Slave" In this example, only 8 PROFIsafe modules (75x-662/ ) are used in the slave, i.e., the total current of the I/O module supply 5V is under the maximum total current of the bus interface for the I/O modules. To implement this configuration, only one filter module is to be provided to meet the requirement for a filtered voltage supply. Note Please note the maximum permissible current load of the power contacts to supply the field level for this implementation version. Fig. 20 Supply example 1 "pure PROFIsafe slave"

24 24 General Example 2 "Maximum PROFIsafe Slave with ipar Server" In this example, the maximum number of 10 PROFIsafe modules (75x-667/ ) with ipar server function in one PROFIBUS is used. When calculating the total current of the I/O modules, the power supply of the bus interface would be enough in this combination if no additional I/O modules are inserted in the slave. Module I/O system Total current / current consumption 5V Aggregate Current PROFIBUS-DP mA mA Filter module x 0 ma 0mA 10x 4 FDI / 4 FDO 75x-667/ x 180mA ma End module x 0 ma 0mA 0mA Fig. 21 Current calculation of example 2 "max. PROFIsafe slave with ipar server" However, practical experience has shown that an error can sometimes occur when switching on the over all system due to various outside influences (e.g., voltage dips 24V supply). Therefore, it is recommended that you use an internal system supply module with bus power supply ( ) and a filter module ( ) after 8 PROFIsafe modules. Note Please note the maximum permissible current load of the power contacts to supply the field level for this implementation version. Fig. 22 Supply example 2 "maximum PROFIsafe slave"

25 General Example 3 "PROFIsafe Slave with "Additional Power Supplies" In this example, only 8 PROFIsafe modules (75x-667/ ) are used in the slave, i.e., the total current of the I/O module supply 5V is under the maximum total current of the bus interface for the I/O modules. Module I/O system Total current / current consumption 5V Aggregate Current PROFIBUS-DP mA mA Filter module x 0 ma 0mA 8x 4 FDI / 4 FDO 75x-667/ x 180mA ma End module x 0 ma 0mA 360 ma Fig. 23 Current calculation of example 3 "PROFIsafe slave with additional power supplies" However, because of the attached loads on the PROFIsafe modules, 2 modules have to have their own 24V power supply module. Based on the the requirement for supplying the PROFIsafe modules, a filter module is also required. Two different versions are possible, to realize the requirements: - Power supply module ( ) and filter module ( ) - Filter module ( / ) Note Please note the maximum permissible current load of the power contacts to supply the field level for this implementation version.

26 26 General Example using power supply module and filter module: Fig. 24 Supply example 3 "PROFIsafe slave with power supply and filter module" Fig. 25 Supply example 3 "PROFIsafe slave with filter module"

27 General Example 4 "PROFIsafe Slave with Standard Output Modules" In this example, only 4 PROFIsafe modules (75x-667/ ) are used in the slave, each of which have to have their own power supply like in the previous example because of the load requirement. Module I/O system Total current / current consumption 5V Aggregate Current PROFIBUS-DP mA mA Filter module x 0 ma 0mA 4x 4 FDI / 4 FDO 75x-667/ x 180mA ma End module x 0 ma 0mA 1080 ma Fig. 26 Current calculation of example 4 "PROFIsafe slave with standard output modules" Following the PROFIsafe modules, a separate (optional) power system supply module for the "normal" output modules (also attached loads grouped by performance requirement). Based on the the requirement for supplying the PROFIsafe modules, a filter module is also required. Two different versions are possible, to realize the requirements: - Power supply module ( ) and filter module ( ) - Filter module ( / ) Note Please note the maximum permissible current load of the power contacts to supply the field level for this implementation version.

28 28 General Example using power supply module and filter module: Fig. 27 Supply example 4 "PROFIsafe slave with standard output modules" Fig. 28 Supply example 4 "PROFIsafe slave with standard output modules"

29 General Example 5 "Information usage 75x-666/ In this example, only boundary conditions are shown, please read the details at the manual of the PROFIsafe module 75x-666/ Fig. 29 Supply example 5 "advice power supply concept workshop PROFIsafe modules

30 30 General Fig. 30 Supply example 5 "power supply 75x-666/

31 General 31 Fig. 31 Supply example 5 "notes power supply without filter module Fig. 32 Supply example 5 "notes power supply witht filter module

32 32 General Fig. 33 Supply example 5 "example usage of interference free output modules

33 General Example 6 "Information usage / The PROFIsafe moudle 4 FDI Ex i / is only ready for use in combination with the power supply module Ex i. Abb. 34 Supply example 6 usage 4 F Ex i DI (1) Example with two power supplies Ex i at one note: Abb. 35 Supply example 6 usage 4 F Ex i DI

34 34 General Advice test pulse at FDO Fig. 36 Advice properties test pulse and watchdog of 75x-667/

35 General 35 Fig. 37 Advice properties test pulse of 75x-666/

36 36 General Failure acknowledgement at cyclic process data Fig. 38 Advice failure acknowledgement at cyclic process data

37 General 37 Fig. 39 Advice cyclic process data 75x-661/ from firmware 8 Fig. 40 Advice cyclic process data / from firmware 4

38 38 General Fig. 41 Advice cyclic process data 75x-662/ from firmware 8 Fig. 42 Advice cyclic process data 75x-667/ from firmware 8

39 General 39 Fig. 43 Advice cyclic process data 75x-666/ from firmware 4 Fig. 44 Advice failure acknowledgement at cyclic process data

40 40 PROFIsafe Modules V2 ipar (75x-66x/ ) 3 PROFIsafe Modules V2 ipar (75x-66x/ ) 3.1 General workflow System configuration When using PROFIsafe modules, the following workflow can be used to create a system configuration offline and then to use it on site in operation Creating a System Configuration The required system configuration is created and the required system functions and system parameters are set within the hardware configuration of Step 7. For the bus interfaces, the following parameters should be set: - PROFIBUS-DP > slave address, bus speed, system behavior, etc. - PROFINET -> device name, send cycle of the IOs - Release of the diagnostic messages per slave / device and module - System behavior for bus failure and system error When using PROFIsafe modules, the following values must be defined based on the application: - PROFIsafe Address - Timeout watchdog (WD_TIME) - F_iPar_CRC (checksum iparameter dataset) To create the iparaemters of the PROFIsafe modules, the WAGO-Safety-Editor 75x can be activated offline and a corresponding dataset prepared for each module. After creating the offline dataset, it must be saved on the PC locally and printed out for storage in the system documentation. Note If the functionality of the ipar server is used within the application, the corresponding GSD / GSDML entry of the respective PROFIsafe module already has to be selected when creating the hardware configuration.

41 PROFIsafe Modules V2 ipar (75x-66x/ ) Transferring the System Configuration During start-up, the system configuration is transferred to the existing system and the system behavior is checked. Note The safe I/Os in the online mode of the hardware configuration can only be checked if a safety program is active within the safety control and the PROFIsafe modules are integrated within the runtime group Transfer of iparameters to PROFIsafe Modules The created iparameters of the PROFIsafe modules can now be transfered, adjusted and saved in the module to the PROFIsafe module concerned via Safety Editor 75x. After successful verification and backup, the respective dataset can be printed out Restarting the Complete System After transferring all configurations, a Power On Reset should be used to restart the entire system. 3.2 Information about Using a PROFIsafe Address The DIP switch for setting the PROFIsafe address on the PROFIsafe modules V2 ipar (75x-66x/ ) always has the highest priority, i.e., the address can only be set from the software when the DIP switch on the PROFIsafe module is set to 0. Fig. 45 Overview of setting the PROFIsafe address

42 42 PROFIsafe Modules V2 ipar (75x-66x/ ) 3.3 Configuring PROFIsafe Modules Safety Editor 75x V2 has to be used to configure the PROFIsafe modules V2 ipar Overview of the Configuration Worksflows Start up single machine Fig. 46 Info start up single machine (1)

43 PROFIsafe Modules V2 ipar (75x-66x/ ) 43 Fig. 47 Info start up single machine (2) Fig. 48 Info start up single machine (3)

44 44 PROFIsafe Modules V2 ipar (75x-66x/ ) Start up machine series Fig. 49 Info start up machine series (1) Fig. 50 Info start up machine series (2)

45 PROFIsafe Modules V2 ipar (75x-66x/ ) Example of Using Safety Editor V2 Note All required steps required to fully configure and document the PROFIsafe modules in conjunction with I/O-Check 3 and integrated Safety Editor 75x V2 are listed below Activating Safety Editor Call from I/O-Check 3 (online) After reading the current configuration with I/O check, right-click on the respective PROFIsafe module to activate the "Settings" function -> Safety Editor 75x opens. Fig. 51 Screenshot of activating Safety Editor 75x via I/O-Check 3 online

46 46 PROFIsafe Modules V2 ipar (75x-66x/ ) Call from Hardware Configuration of Step 7 via TCI (Online) With the respective PROFIsafe module, Safety Editor 75x can be activated within the hardware configuration of Step 7. Fig. 52 Screenshot of activating Safety Editor 75x via the hardware configuration of Step 7 (online) Call from Hardware Configuration of Step 7 via TCI (Offline) With the respective PROFIsafe module, Safety Editor 75x offline can be activated within the hardware configuration of Step 7. Fig. 53 Screenshot of activating Safety Editor 75x via the hardware configuration of Step 7 (offline) Call to the Desktop of the PC Directly (Offline) After installing WAGO I/O-Check 3, the Safety Editor can be activated offline within the "WAGO Software \ WAGO I/O-Check 3" folder directly.

47 PROFIsafe Modules V2 ipar (75x-66x/ ) Safety Editor 75x V2 Functions After activating Safety Editor 75x V2 online, the configuration dialog with the current iparameter settings of the selected PROFIsafe module opens automatically. Fig. 54 Screenshot of the "Safety Editor 75x" configuration dialog Note After reading the current iparameters, the "Open" function can be used to open ak iparameter dataset saved on the PC for editing.

48 48 PROFIsafe Modules V2 ipar (75x-66x/ ) PROFIsafe Module Password Note Please following the instructions for assigning and using a password in the manual for PROFIsafe V2 ipar modules. To assign or change the password, use the "Password" function under the "Services" function selection: Fig. 55 Screenshot of the "Assign password" function selection After selecting the function, a new password can be assigned or an existing password changed. Fig. 56 Screenshot of the "Change password" input dialog Note An assigned password can be reset using a master password. The required workflow and master password are available in the manual of the PROFIsafe module.

49 PROFIsafe Modules V2 ipar (75x-66x/ ) Reading the Current Parameter Set When activating Safety Editor 75x in online mode, the current dataset of the connected PROFIsafe module is always read and displayed. The "Read" function can always be used to read the dataset currently saved again. Any changes made to a dataset are lost if not saved Adjust Module Settings Fig. 57 Screenshot of the "Read module parameters" function After reading the module parameters, they can be adjsuted in the "Input" column of the configuration dialog. If the parameters have not be permanetly saved in the module using the "write, verify and save" function sequence, the settings are lost by resetting the power supply. Note A pencil icon indicates parameter changes in Safety Editor 75x.

50 50 PROFIsafe Modules V2 ipar (75x-66x/ ) Write Module Settings After changing a module parameter, the Write function is used in the configuration dialog to temporarily save the date to the PROFIsafe module. Fig. 58 Screenshot of the Safety Editor 75x V2 Write function selection Note After successfully executing the Write function, module LED H changes from RED continuous light to RED 2 Hz to indicate that the iparameters are saved in the module temporarily. If the 24V power supply is switched off in this module state, the PROFIsafe module gets the old settings data when switched on again because the data was not verified and saved.

51 PROFIsafe Modules V2 ipar (75x-66x/ ) Verify and Save Module Settings After successfully writing the iparameters to the module, the input and verification values now have to be compared and marked with " " as identical. 2 1 Fig. 59 Screenshot of "Verify and save values" Note To make checking and verifying the values easier, the "1" field can be checked for general agreement of all values after a visual check. After verifying the settings, the Save "2" function can be used to permanently save the settings in the module. Note After successfully executing the "Save" function, module LED H changes from RED 2 Hz to RED continuous light.

52 52 PROFIsafe Modules V2 ipar (75x-66x/ ) Save Settings to the PC This function can always be used to save the settings to the PC. After activating the Save function, the dialog for parameter set description is activated to provide additional information in the dataset and a printout for the documentation. Fig. 60 Screenshot of the parameter set description dialog After adjusting the parameter set description, the dialog is activated to save the iparameters to the PC. Fig. 61 Screenshot of the "Save parameter file to PC" dialog Note When activating Safety Editor 75x V2 from the hardward configuration of Step 7, the current S7 project directory is always suggested as the save directory of the iparameter dataset.

53 PROFIsafe Modules V2 ipar (75x-66x/ ) Print Module Settings The print function can always be activated, but the printouts are differentiated by "VERIFIED" and "NON-VERIFIED". The dialog for the parameter set description is in the print function to provide additional information for the documentation. Fig. 62 Screenshot of the parameter set description dialog After applying the iparameter set description, the print dialog is activated to create the documentation. Fig. 63 Screenshot of the print dialog Note To simplify start-up, a PDF printer should be installed on the PC to make saving the printouts to the PC directly possible.

54 54 PROFIsafe Modules V2 ipar (75x-66x/ ) Example printout of the verified dataset: : : Fig. 64 Screenshot of the printout of the verified PROFIsafe modules V2 ipar dataset

55 PROFIsafe Modules V2 ipar (75x-66x/ ) 55 Example printout of the non-verified dataset: : : Fig. 65 Screenshot of the printout of the non-verified PROFIsafe modules V2 ipar dataset

56 56 PROFIsafe Modules V2 ipar (75x-66x/ ) Close the Configuration Dialog After completing the worksteps for setting and documenting the iparameters of a PROFIsafe module, the configuration dialog can be closed. Note At initial start-up of the system configuration, a "Power On Reset" should be used to restart the entire system after setting all iparameters and saving the data to ensure a defined system start-up Information about Configuring 75x-667/ When using a safe output, note the permissible range of output current of 20 ma to 2.4A (see manual for details) Control FDO without Load If an output is set without any load for test purposes, the output settings must be defined via the Safety Editor as follows: - Line break detection -> "not enabled" - Test pulse length output -> "0 ms" or "> 20 ms" Note If only line break detection is disabled for this application, the PROFIsafe module switches into a passivated state because the required minimum load of 20 ma is missing on the output Connecting FDI to FDO As described in the manual for PROFIsafe module 75x-667/ , line break detection of the output also has to be set to "not enabled". More information about configuring the safe inputs is available in the manual for PROFIsafe module 75x-667/

57 PROFIsafe Modules V2 ipar (75x-66x/ ) Information about ipar Server for S7 Controls General The concept of the "ipar server" refers to the storage of application parameters from devices in a higher level control. The required functions within the control are currently available through a function block and corresponding firmware extensions. For full use of the technology, devices can be exchanged without additional manufacturer tools. Fig. 66 Screenshot of the iparserver principle ipar Server implementation documentation ipar Server solution Co. Siemens (FB24 Step 7 V5.5) For Siemens CPUs, the FB24 from Siemens is available to make the functionality available. Because of the required firmware extensions, the information in the product manuals of the safe controls must be observed and firmware updates may be required. The FB must be called up for each PROFIsafe module 75x-66x/ as follows: - Use of PROFIBUS-DP -> Call in OB100 and OB1 - Use of PROFINET -> Call in OB100, OB56 and OB1 Fig. 67 Screenshot of call FB24 for PROFIsafe module V2 ipar

58 58 PROFIsafe Modules V2 ipar (75x-66x/ ) The current version 1.2 of the FB24 isa available at the support area of Siemens -> contribution ID The following memory requirement is allocated per call FB24: Fig. 68 Screenshot of the FB24 Step 7 properties In addition, each PROFIsafe module needs a data block with the following load memory requirement: Fig. 69 Screenshot of the data block properties for iparameter PROFIsafe Module V2 ipar

59 PROFIsafe Modules V2 ipar (75x-66x/ ) ipar-server solution of Co. WAGO Compared with the Siemens ipar-server solution, WAGO function blocks offers the following functions: Fig. 70 functional difference ipar-server solution of Co. Siemens and Co. WAGO

60 60 PROFIsafe Modules V2 ipar (75x-66x/ ) Creating the System Configuration Use the following steps to create a system configuration to use the ipar server functionality within the Step 7 interface. The current GSD and GSDML files that are each integrated in the interface are used as a data basis. Necessary organization blocks at Siemens PLC: OB CPU 300 / 400 CPU 15xx remarks 35 Yes FOB cyclic interrupt organization block 56 Yes Yes / no update interrupt DPV1 82 Yes Yes OB diagnosis messages 83 Yes yes OB insert / remove of modules OB used for parameterization of WAGO PROFIsafe modules V2 ipar with TCI interface 86 Yes Yes OB rack failure 87 Yes Yes / no OB communication error 100 Yes Yes OB complete restart plc 122 Yes Yes OB I/O access error Abb. 71 overview necessary organization blocks at Siemens plc

61 PROFIsafe Modules V2 ipar (75x-66x/ ) 61 Abb. 72 screenshot remarks gsd-files for Siemens plc

62 62 PROFIsafe Modules V2 ipar (75x-66x/ ) Fig. 73 Screenshot of "Build Start Configuration at HW Config" Fig. 74 Screenshot of "Define PROFIsafe Communication"

63 PROFIsafe Modules V2 ipar (75x-66x/ ) 63 Fig. 75 Screenshot call FB WAGO ipar-server option Fig. 76 Screenshot of "safe and compile hardware configuration and transfer to plc"

64 64 PROFIsafe Modules V2 ipar (75x-66x/ ) Fig. 77 Screenshot of "LED state PROFIsafe module after configuration transfer" Fig. 78 Screenshot of "Activate Safety Editor Online"

65 PROFIsafe Modules V2 ipar (75x-66x/ ) 65 Fig. 79 Screenshot of "set iparameter with WAGO Safety-Editor-75x and verifiy settings Fig. 80 Screenshot of "Transfer ipar_crc as F_iPar_CRC HW Config"

66 66 PROFIsafe Modules V2 ipar (75x-66x/ ) Fig. 81 Screenshot of "transfer system configuration" Fig. 82 Screenshot of " LED state PROFIsafe module after configuration transfer"

67 PROFIsafe Modules V2 ipar (75x-66x/ ) 67 Fig. 83 Screenshot of " compile safety program and transfer to safety plc" Fig. 84 Screenshot of " LED state PROFIsafe module after transfer safety application

68 68 PROFIsafe Modules V2 ipar (75x-66x/ ) Fig. 85 Screenshot of "upload request to WAGO function block Fig. 86 Screenshot of "copy datablock from online project to offline project

69 PROFIsafe Modules V2 ipar (75x-66x/ ) Usage PROFIsafe modules The following use cases are possible: Fig. 87 Info usage PROFIsafe modules

70 70 Usage Principles with S7 4 Usage Principles with S7 4.1 General To ensure proper interaction between the safe controls from Siemens and the WAGO I/O-System, basic settings must be made when configuring the hardware that are based on corresponding GSD / GSDML files. 4.2 Use of PROFIBUS-DP Creating a System Configuration The required safety control is created and the PROFIBUS-DP bus system activated within the Step 7 project within the hardware configuration. By using the required GSD file of Profibus fieldbus interface , the WAGO I/O-System is now configured based on the application requirement. Fig. 88 Screenshot of the Step 7 hardware configuration

71 Usage Principles with S Bus Interface Settings For operation of Profibus fieldbus interface , there application-specific settings in the hardware configuration that have to be adjusted when creating a project. In the "General" area, the PROFIBUS-DB slave address must be assigned and the project designation for the bus interface can also be defined (Fig. 89). Fig. 89 Screenshot of the "General" settings for bus interface In the configuration area, the basic behavior of the bus interface at various system states also has to be defined (Fig. 90): Fig. 90 Screenshot of the "Configure parameters" settings for bus interface

72 72 Usage Principles with S PROFIsafe Module Settings ipar server functionality is provided by selecting the GSD entry and requires use of the corresponding modules (designation 75x-66x/ ) within the hardware. The required hardware version is also listed in the information text for each PROFIsafe module in order to make the right configuration based on the existing hardware. Fig. 91 Screenshot of the selection options for PROFIsafe module 75x-661 GSD file FW14 Fig. 92 Screenshot of the selection options for PROFIsafe module 75x-662 GSD file FW14 Fig. 93 Screenshot of the selection options for PROFIsafe module 75x-667 GSD file FW14 Fig. 94 Screenshot of the selection options for PROFIsafe module 75x-666 GSD file FW14

73 Usage Principles with S Settings without ipar Server Function By selecting a GSD entry without the "ipar Server" extension in the name, the setting parameters listed below are available in the hardware configuration of the control (Fig. 95, Fig. 96, Fig. 97): Fig. 95 Screenshot of the properties of the PROFIsafe modules without ipar server "Address/Identification" - The process image should be set to "OB1-PA", the partial process images function should be used, the instructions in the device manuals for the safe controls must be observed. Fig. 96 Screenshot of the properties of the PROFIsafe modules without ipar server "Configure" - The diagnosis has to be released for each PROFIsafe module in this setting.

74 74 Usage Principles with S7 Fig. 97 Screenshot of the properties of the PROFIsafe modules without ipar server "PROFIsafe" - The F_CHECK_SeqNr, F_CHECK_iPar and F-SIL parameters may not be changed and have to be set to the values listed above. - The F_CRC_Length and F_Par_Version can be used to define the operating mode of PROFIsafe communication. PROFIsafe V1 mode: F_CRC_Length = 2 byte CRC and F_Par_Version V1 mode PROFIsafe V2 mode: F_CRC_Length = 3 byte CRC and F_Par_Version V2 mode Setting based on the safe control, V2 mode is normally supported. - The F_Source_Add represents the PROFIsafe address of the safe control and may not be changed. - The F_Dest_Add represents the PROFIsafe address of the PROFIsafe module; default within the configuration similar to the setting in the PROFIsafe module. - The F_WD_Time represents the communication monitoring between the safe control and the PROFIsafe module -> Setting based on incocation grid safety program of the control

75 Usage Principles with S Settings with ipar Server Function By selecting a GSD entry with the "ipar Server" extension in the name, the setting parameters listed below are available in the hardware configuration of the control (Fig. 98, Fig. 99, Fig. 100): Fig. 98 Screenshot of the properties of the PROFIsafe modules with ipar server "Address/Identification" - The process image should be set to "OB1-PA", the partial process images function should be used, the instructions in the device manuals for the safe controls must be observed. Fig. 99 Screenshot of the properties of the PROFIsafe modules without ipar server "Configure" - The diagnosis cannot be disabled because the ipar server functionality is based on it.

76 76 Usage Principles with S7 Fig. 100 Screenshot of the properties of the PROFIsafe modules without ipar server "PROFIsafe" - The F_CHECK_SeqNr, F_CHECK_iPar and F-SIL parameters may not be changed and have to be set to the values listed above. - The F_CRC_Length and F_Par_Version can be used to define the operating mode of PROFIsafe communication. To use ipar server functionality, the 3 byte CRC and V2 mode values are fixed and cannot be changed. - The F_Source_Add represents the PROFIsafe address of the safe control and may not be changed. - The F_Dest_Add represents the PROFIsafe address of the PROFIsafe module; default within the configuration similar to the setting in the PROFIsafe module. - The F_WD_Time represents the communication monitoring between the safe control and the PROFIsafe module -> Setting based on incocation grid safety program of the control - The F_iPar_CRC represents the checksum of the iparameter dataset of the PROFIsafe module. When creating the control configuration, the value is set to 0 and applied after successfully configuring the PROFIsafe module using the WAGO Safety Editor 75x V2.

77 Usage Principles with S Assignment of the Hardware Configuration to F periphery DB Due to the automatic creation of the periphery DBs for PROFIsafe modules, we have to take a look at the relationship between information within the hardware configuration, naming within the project and symbolic program access to the safety information. The symbol name of the IOs for the safety program is created via the first byte address of the module in the HW Configuration and the DP identification of the device. Example: F00010_196 -> results from I/O byte 10 and DP identification 196: Fig. 101 Screenshot showing the hardware configuration of the application note (focus PROFIBUS) Fig. 102 Screenshot of the safety program after creating the HW Configuration When accessing information from the F periphery DBs within the application program, usually the symbolic name is used only, e.g., "F00010_196". QBAD are sent for evaluating substitute values.

78 78 Usage Principles with S7 4.3 Using PROFINET For operation of the PROFINET device , there application-specific settings in the hardware configuration that have to be adjusted when creating a project. In the "General" area, either the suggested device name has to be applied or a new device name assigned for the PROFINET device (Fig. 103). Fig. 103 Screenshot of the "General" settings for bus interface When using the interface for assigning the device name, the following assigment

79 Usage Principles with S7 79 In contract to PROFIBUS-DP fieldbus interface , the other settings have to be activated by the slots (Fig. 104). The extende configuration mode is only available, if the GSDML entry extended DAP is used Fig. 104 Screenshot of activation of advance settings Advanced Settings Slot 0 / Device Properties By selecting slot 0 in the hardware configuration (Fig. 105 point "1") and activating the object properties, the following settings can be adjusted based on the application requirements. Fig. 105 Screenshot of advanced settings "Slot 0" General - Only displays the assigned device name, cannot be changed.

80 80 Usage Principles with S7 Fig. 106 Screenshot of advanced settings "Slot 0" Addresses - The diagnostic address can be changed if required. Fig. 107 Screenshot of advanced settings "Slot 0" Parameters Information about parameter settings (Fig. 107): - When using Internal Data Bus Extension, it must be entered here. - The Message external module / channel fault must be set to released. - The Behavior in case of a PROFINET I/O fault should be set based on the application requirement, the Set output image to zero setting is normally used in practice. - The Behavior in case of a Internal Bus fault should be set based on the application requirement, the Input image gets invalid setting is normally used in practice.

81 Usage Principles with S Advanced Settings Slot 0 / Xn By selecting slot 0 / Xn in the hardware configuration (Fig. 105 point "1") and activating the object properties, the following settings can be adjusted based on the application requirements. Fig. 108 Screenshot of advanced settings "Slot 0 / Xn" General - Assignment of a new designation for the communication settings, should remain unchanged at X1. Fig. 109 Screenshot of advanced settings "Slot 0 / Xn" Addresses - The diagnostic address can be changed if required.

82 82 Usage Principles with S7 Fig. 110 Screenshot of advanced settings "Slot 0 / Xn" I/O Cycle Information about parameter settings (Fig. 110): - The update time can be assigned by the mode setting based on the application requirements. - "Automatic" mode Automatic assignment of the udpate time by the system - "fixed update time" mode Specification of the update time by the user -> normally used in the applications - "fixed factor" mode Establishment of a defined factor for specifying the behavior of the update time for send clock of the PROFINET

83 Usage Principles with S Advanced Settings Slot 0 / X1 R / X2 R By selecting slot 0 / X1 R oder X1 R2 in the hardware configuration (Fig. 105 point "3" or "4") and activating the object properties, the following settings can be adjusted based on the application requirements. Fig. 111 Screenshot of advanced settings "Slot 0 / X1 R / X2 R" General - Assignment of a new designation for the settings, should remain unchanged at X1 R or X2 R. Fig. 112 Screenshot of advanced settings "Slot 0 / X1 R / X2 R" Addresses - The diagnostic address can be changed if required.

84 84 Usage Principles with S7 Fig. 113 Screenshot of advanced settings "Slot 0 / X1 R / X2 R" Topology Information about parameter settings (Fig. 110): - The port interconnection can be used to establish a relationship to the next communication partner -> Setting via "Partner port". - If the configured communication paths do not correspond to the real ones, a diagnostic message is activated by the CPU. Information More information about the settings is available in the current manual of PROFINET bus interface

85 Usage Principles with S PROFIsafe Module Settings ipar server functionality is provided by selecting the GSDML entry and requires use of the corresponding modules (designation 75x-66x/ ) within the hardware. The required hardware version is also listed in the information text for each PROFIsafe module in order to make the right configuration based on the existing hardware. Fig. 114 Screenshot PROFIsafe module 75x-661/ Fig. 115 Screenshot PROFIsafe module 75x-662/ Fig. 116 Screenshot PROFIsafe module 75x-667/

86 86 Usage Principles with S7 Fig. 117 Screenshot PROFIsafe module 75x-666/ Fig. 118 Screenshot PROFIsafe module /

87 Usage Principles with S Settings with ipar Server Function By selecting a GSDML entry with the "ipar Server" extension in the name, the setting parameters listed below are available in the hardware configuration of the control (, Fig. 119, Fig. 120, Fig. 121, Fig. 122): Fig. 119 Screenshot of the properties of the PROFIsafe modules with ipar server "General" - Assignment of an individual name in the control configuration possible Fig. 120 Screenshot of the properties of the PROFIsafe modules with ipar server "Addresses" - The process image should be set to "OB1-PA", the partial process images function should be used, the instructions in the device manuals for the safe controls must be observed.

88 88 Usage Principles with S7 Fig. 121 Screenshot of the properties of the PROFIsafe modules with ipar server "Parameters" - The diagnosis cannot be disabled because the ipar server functionality is based on it. Fig. 122 Screenshot of the properties of the PROFIsafe modules without ipar server "PROFIsafe" - The F-SIL, F_CRC_Length, F_Block_ID and F_Par_Version parameters may not be changed and have to be set to the values listed above. - The F_Source_Add represents the PROFIsafe address of the safe control and may not be changed. - The F_Dest_Add represents the PROFIsafe address of the PROFIsafe module; default within the configuration similar to the setting in the PROFIsafe module.

89 Usage Principles with S The F_WD_Time represents the communication monitoring between the safe control and the PROFIsafe module -> Setting based on incocation grid safety program of the control - The F_iPar_CRC represents the checksum of the iparameter dataset of the PROFIsafe module. When creating the control configuration, the value is set to 0 and applied after successfully configuring the PROFIsafe module using the WAGO Safety Editor 75x.

90 90 Usage Principles with S Assignment of the Hardware Configuration to F periphery DB Due to the automatic creation of the periphery DBs for PROFIsafe modules, we have to take a look at the relationship between information within the hardware configuration, naming within the project and symbolic program access to the safety information. The symbol name of the IOs for the safety program is created by the first byte address of the module in the hardware configuration and the symbol name of the device. Example: F00040_8FDI_iPar -> results from I/O byte 40 and module name 8 FDI ipar of the hardware configuration: Fig. 123 Screenshot hardware configuration of the application note (focus PROFINET) Fig. 124 Screenshot of the safety program after creating the HW Configuration When accessing information from the F periphery DBs within the application program, usually the symbolic name is used only, e.g., "F00040_8FDI_iPar".QBAD are sent for evaluating substitute values.

91 Usage Principles with S Basic System Settings S General To provide optimal support should problems arise during start-up or during the course of operation, the following system settings should be made in the control project. Note The following information is only an indication of our currently known points and boundary conditions. The information and specifications in the device manuals of the controls should always be observed Control Settings Cycle / Clock Memory Within the system control system, the following settings should be made based on the function requirements. The cycle load by the communication is to be set according to the system configuration and function requirements for the application. Fig. 125 Screenshot of the properties of the CPU 319F-3PN/DP "Cycle/Clock Memory"

92 92 Usage Principles with S Communication: The settings should be made in the connection resources of the CPU based on the system configuration and required cross communication. Fig. 126 Screenshot of the properties of the CPU 319F-3PN/DP "Communication"

93 Usage Principles with S Protection (CPU mode) The CPU mode must be specified in the hardware configuration based on the CPU used and the firmware version of the CPU. Fig. 127 Screenshot of the properties of the CPU 319F-3PN/DP "Protection" Fig. 128 Screenshot of the online helpe for Step 7 V5.4 SP5

94 94 Usage Principles with S Required Information for Support System Information The following information is very helpful in a support case and makes working on both sides to resolve the issues. System designation System type / designation Contact person Telephone number address Control information Type designation Serial number Firmware version Type / memory card size Siemens tools information Step 7 version Distributed Safety version V. SP HF V. SP HF Additional tools WAGO tools information IO-Check Safety Editor V V Other tools

95 Usage Principles with S Error description The most detailed error description possible with system status and screenshots of the diagnostic messages (also HEX format) should be provided if possible. The "HEX format" of the diagnostic message can be activated online for the respective module status using the "Hex. Format" button. Please attach this information to a TXT file of the error description as a screenshot and/or copy. Fig. 129 Screenshot of activating the "Hex. Format" diagnostic information

96 96 Troubleshooting 5 Troubleshooting 5.1 Online diagnosis information Fig. 130 Screenshot online diagnosis information Step 7 V5.5 PROFIBUS-DP Fig. 131 Screenshot online diagnosis information Step 7 V5.5 PROFINET

97 Troubleshooting 97 Fig. 132 Screenshot online diagnosis information TIA V13 PROFIBUS-DP Fig. 133 Screenshot online diagnosis information TIA V13 PROFINET

98 98 Troubleshooting 5.2 LED indication PROFIsafe modules V2 ipar Fig. 134 Screenshot LED indication PROFIsafe modules V2 upar (1) Fig. 135 Screenshot LED indication PROFIsafe modules V2 upar (2)

99 Troubleshooting 99 Fig. 136 Screenshot LED indication PROFIsafe modules V2 upar (3)