The Programmable Mixed Signal Company
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1 The Programmable Mixed Signal Company 1
2 Table of Contents 1. Introduction 2. Digitally Controlled Potentiometer 3. Advantages of XDCP Calibration of Power Supply 4. Front End 5. Power Mesh 6. Secondary Control 7. Primary Control 8. Performance Data 9. XDCP Converter Frequency Control 10. XDCP Output Voltage Control 11. XDCP Output Overcurrent Control 12. A Simple XDCP Programmer 13. Other XDCP Power Supply Applications 2
3 INTRODUCTION This seminar introduces the power supply designer to a powerful control device. The XICOR integrated circuit, the Digitally Controlled Potentiometer (XDCP ), offers new options in power supply design. Mechanical potentiometers are typically avoided by the power supply designer because of: 1. Significant reliability problems, 2. Undesirable wiper movements due to normal handling during shipping, 3. The requirement for manual adjustment during calibration and test. The Xicor XDCP overcomes these problems and offers additional options. The Xicor XDCP can be used for: 1. Electronic set and forget calibration, manually or under automatic test equipment control, 2. High reliability associated with IC silicon technology, 3. Immunity from wiper movement due to mechanical stresses, 4. Power supply customer interface to potentiometer via electronic means. 3 To demonstrate potential Xicor XDCP applications, a switching power supply incorporating three XDCPs was designed, built, and tested. The power supply is an AC input and 12V@10A DC output. Xicor XDCPs are used to calibrate the output voltage, converter frequency, and overcurrent trip set points.
4 Digitally-Controlled Potentiometer block diagram, 3 wire interface 4
5 Advantages of XDCP Calibration of Power Supply: 5 1.Output Voltage Improves initial output voltage accuracy by 30:1 2.Converter Frequency Reduces worst case steady state stresses on magnetic components Stabilizes low frequency EMI performance (allows for smaller EMI filter inductor) 3.Overcurrent Threshold Improves initial accuracy from a typical + 30% to + 3% Substantially reduces worst case overload stress on magnetic components and power silicon devices 4.Plus the additional advantages of: Eliminates mechanical potentiometers Automates calibration during test Allows computer control of power supply parameters
6 Front End 6 All capacitor values in microfarads All resistor values in ohms All inductor values in microhenries
7 Power Mesh 7
8 Secondary Control 8
9 Primary Control 9
10 Performance Data 10 Parameter Conditions Test Data Load Regulation: 0.5A to 10A (0.5A is minimum load), 120Vac 25mV (?Vo) Line Regulation: 100Vac-132Vac, 60Hz, 10A load 2mV (?Vo) Input Power: 10A load, 120Vac, 60Hz input 139W Efficiency: 10A load, 120Vac, 60Hz input 86% Output Voltage: 10A load, 120Vac, 60Hz input Vdc XDCP Programmable Output Voltage Range: Vdc to Vdc Converter Frequency: 109.6kHz XDCP Programmable Converter Frequency Range: to122.9khz 101.7kHz Onset of Overcurrent Protection: 120Vac, 60Hz input 10.67A XDCP Programmable Overcurrent Protection Onset: 8.09A to 13.85A Output Ripple & Noise: 10A load, 120Vac, 60Hz input, 20mHz Bandwidth <100mV P-P
11 XDCP Converter Frequency Control 11
12 XDCP Output Voltage Control Output Voltage nominal when XICOR XDCP at mid point tap Output Voltage maximum when XICOR XDCP at lowest tap Output Voltage minimum when XICOR XDCP at highest tap 12
13 XDCP Output Overcurrent Control 13
14 Other XDCP Power Supply Applications Automatic calibration in production, programmable via bed-of-nails interface (same time as parametric testing) User interface to control output voltage/current (e.g. margin testing) Long life reliable alternative for adjustment of potentiometers in laboratory power supplies Trim out feedback optocoupler gain tolerance (often >2:1) to optimize closed loop performanceany application requiring electronic control of a potentiometer setting or adjustment. This is simply not practical with a mechanical potentiometer 14
Ripple & Noise (max) (See Note 2) 5V output: 100mVp-p; 12V - 27V outputs: 150mVp-p; 48V output: 200mVp-p
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FEATURES Industrial Standard 2" X 1" Package Wide 2:1 Input Range Fully Regulated Output I/O Isolation 40VAC with Reinforced Insulation, rated for 300VAC Working Low Leakage Current < 5µA Operating Ambient
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, Features Universal input: 90 264 VAC or 120 30 VDC Active power factor correction (>0.95) High efficiency up to 93% Load share function for up to 3 units in parallel Adjustable output voltage EMI/EMC
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065APS12 B Highlights & Features Safety Approvals to IEC 60601-1 3.1rd ed. & IEC 60950-1 Compliant with IEC 60601-1-2 4th Ed. Requirements Low touch current (
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Click on Series name for product info on aimtec.com Series AMEPRC-AZ Models Single output Model Max Output Power (W) 1 FEATURES: Output Voltage Range (V) 3 Output Current 3 AMEPRC-120AZ 36-0 - 1.20 AMEPRC-361AZ
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060BAS12 A Highlights & Features Meet Efficiency Level VI Safety Approvals to IEC 60601-1 3rd ed. & IEC 60950-1 Compliant with IEC 60601-1-2 4th Ed. Requirements Low touch current (
More informationSafety Standards. Model Number:
150AAS12 F/B Highlights & Features Meet DOE Level VI and ErP Lot 7 Safety Approvals to IEC 60601-1 3.1rd ed. & IEC 60950-1 Compliant with IEC 60601-1-2 4th Ed. Requirements Low touch current (
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Design Example Title 20W Non-isolated LED Driver Using PT4207 Specification 175-265VAC Input; 76V(24 LEDs in Series), 240mA Output Application T8/T10 Tube LED Driver Author Ou Xuanhong System Application
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VPX6A1000 SERIES 6U VPX / VITA 62 COMPLIANT, HIGH DENSITY, SIX OUTPUTS DC / DC CONVERTERS Up to 1 000 W Applications Military (Airborne, ground-fix, shipboard), Ruggedized, Telecom, Industrial Special
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The MCC600 Series of open-frame medical power supplies, with its wide universal 85-264 VAC input range, is available at 600 W of output power and a variety of single output voltages. The MCC series is
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ATF-1200-12-YE 12V Output, 1200 Watts AC Front End FEATURES Wide input voltage range (90-264VAC) with active power factor correction 1.64 max. height Active current share with ORing FET 5VDC @ 2A Auxiliary
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LED Driver 60W, 22-46 Vdc, 400-2000mA LED Driver 60W, 18-60 Vdc, 700-1400mA L1M1230200S-60E L1M1230140S-60E Engineered for Best Fixture Performance Fulham LumoSeries drivers are all built on core engineering
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090AAS15 F/B Highlights & Features Meet Efficiency Level VI Safety Approvals to IEC 60601-1 3.1rd ed. & IEC 60950-1 Compliant with IEC 60601-1-2 4th Ed. Requirements Low touch current (
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Click on Series name for product info on aimtec.com Series AMER120-AZ FEATURES: AC-DC Constant Current or Constant Over Current Protection Voltage LED Driver Short Circuit Protection Input range 90-305VAC/47-440Hz
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