^3 Installation Procedures for PMAC/UMAC/QMAC NC. ^ xIxx. ^5 October 30, 2003

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1 ^ INSTALLATION MANUAL ^ PMAC/QMAC/UMAC NC ^ Installation Procedures for PMAC/UMAC/QMAC NC ^ xIxx ^ October 0, 00 Single Source Machine Control Power // Flexibility // Ease of Use Lassen Street Chatsworth, CA // Tel. () -0 Fax. () -707 //

2 Copyright Information 00 Delta Tau Data Systems, Inc. All rights reserved. This document is furnished for the customers of Delta Tau Data Systems, Inc. Other uses are unauthorized without written permission of Delta Tau Data Systems, Inc. Information contained in this manual may be updated from time-to-time due to product improvements, etc., and may not conform in every respect to former issues. To report errors or inconsistencies, call or Delta Tau Data Systems, Inc. Technical Support Phone: () Fax: () Website: Operating Conditions All Delta Tau Data Systems, Inc. motion controller products, accessories, and amplifiers contain static sensitive components that can be damaged by incorrect handling. When installing or handling Delta Tau Data Systems, Inc. products, avoid contact with highly insulated materials. Only qualified personnel should be allowed to handle this equipment. In the case of industrial applications, we expect our products to be protected from hazardous or conductive materials and/or environments that could cause harm to the controller by damaging components or causing electrical shorts. When our products are used in an industrial environment, install them into an industrial electrical cabinet or industrial PC to protect them from excessive or corrosive moisture, abnormal ambient temperatures, and conductive materials. If Delta Tau Data Systems, Inc. products are directly exposed to hazardous or conductive materials and/or environments, we cannot guarantee their operation.

3 PMAC/QMAC/UMAC NC Installation Guide Table of Contents INTRODUCTION... Specifications... Providing Power to the Adv 0... Verifying Software... Connecting Adv 0 to the Controller... COMMUNICATION SETUP... Setting up USB Interface... Setting up PEWIN Pro Application... MOTOR SETUP...7 CNC SETUP... Setup Using CNC AutoPilot... Setup Using NC Registry... User PLC... SAMPLE CONNECTION DIAGRAMS... Table of Contents i

4 PMAC/QMAC/UMAC NC Installation Guide ii Table of Contents

5 PMAC/QMAC/UMAC NC Installation Guide INTRODUCTION This manual provides instructions to set up and run PMAC NC with UMAC or QMAC. Note: In this document, the word controller refers to PMAC, UMAC or QMAC. Unpack the machines and check for any damage. Make sure that the Microsoft license is on the side of the Adv 0. Contact Delta Tau if any parts are missing. The following cables are shipped with Adv 0: Power cable ESTOP cable with NC contact USB cable for connecting to the controller Specifications Parameters Processor Hard Disk Drive Standard Memory (RAM) Floppy Disk Drive Operating System Supplied Accessories Power Requirement Voltage Dimensions (LxWxD) inch Weight Operating Temperature Humidity Providing Power to the Adv 0 Provide AC power to the Adv 0. Refer to the diagram below. Basic Connection Adv 0 Controller P /. GHz/FSB 0 GB K. MB WIN000K Power Cable, USB cable Ft and ESTOP NC contact. MicroAtx power supply 00 Watt, P compatible 0v / 60Hz 0v/0Hz ( x 0 x 6 ) inch 0 Lb 0 C to C ( F to F) % to % non-condensing ADV 0 USB INPUT Spec. /.0. UMAC / QMAC Amp. Connection Motor Feedback Travel Limits Machine Tool Machine Input/Output ESTOP NC Contact AC Power Input 0v/0 V 0/60 Hz Dual Power. Adv 0 shipped with three cables - ESTOP with NC (Normally connect), AC Power Input and USB cable. Diagram Using the switch at the bottom of the controller, switch on the Adv 0. The Adv 0 is a Pentium computer with a Windows 000 operating system. If the startup is successful, it will show the regular Windows 000 start up screen. Introduction

6 PMAC/QMAC/UMAC NC Installation Guide Verifying Software All Adv 0s are shipped with the following preinstalled software: PMAC NC V.0 user interface software for NC CNC AutoPilot Setup software for generating standard PLCs. This includes control panel, hand wheel, spindle, etc. 0 Control Panel Test Test program for testing the Adv 0 control panel. NC Registry Setup program for NC user interface. PEWIN Pro Executive software for motion controller. It includes the following: PMAC Executive Program for setting up the motion controller communication and development of user PLC and G codes. Turbo Setup Pro for setting up brushless motor with commutation or analog (brush) motors. PMAC Tuning Pro for tuning motors. PMAC Plot Pro for data gathering and analysis. Make sure all of the software components have been received. From the Start menu, select Programs, Delta Tau, and PMAC NC.0. If any were not received, load the software using the CD shipped with the Adv 0. All of the appropriate manuals needed for NC are included with NC- software. These include: NC Operators manual NC Programmers manual NC Integrator manual Introduction

7 AA-V PMAC/QMAC/UMAC NC Installation Guide Connecting Adv 0 to the Controller Refer to the following connection diagram to connect the Adv 0 Controller to the machine: NC System Interface - Sample Block Diagram using ACCEA Shield T W V U GND V C/ C B/ B A/ A TB Top ACC-EA FLG_RTN PLIM MLIM HOME USER TB Front TB Bottom +/- V GND -V+V AA+V AA-V AA+V DACB- DACB+ DACA- DACA+ *Remove E, E7, and E for External Power Shield Float Shield LOAD Float Shield Neg Limit V AGND Home Flag Pos Limit Servo Motor Float Shield This is a general example of a system with sourcing flags and normally open amplifier enable output from the ACC-EA. For opto-isolation an external power supply is used and E, E7, and E have been removed from the ACC-EA. Introduction

8 PMAC/QMAC/UMAC NC Installation Guide Introduction

9 PMAC/QMAC/UMAC NC Installation Guide COMMUNICATION SETUP Connect the USB cable from Adv 0 to the controller as shown in Diagram. Power on the controller and make sure to keep ESTOP pressed to prevent motor runaway. Setting up USB Interface The USB interface is plug and play, so the USB device with the appropriate controller type (PMAC, QMAC, and UMAC) will be displayed in the Device Manager. Select the Device Manager by right clicking the mouse and selecting Properties. Select Hardware and Device Manager. Scroll to the Universal Serial Bus controllers folder and make sure that the Delta Tau UMAC USB.0 Device is listed. If the device is listed, then Adv 0 will communicate with the controller properly. Setting up PEWIN Pro Application Run the PEWIN Pro application. Set the controller as Device 0 through the setup menu. For details on setting up the device, refer to the PEWIN Pro User manual. If the setup is successful, open the terminal and enter Type. This command will return the type of the controller and clock speed, etc. Communication Setup

10 PMAC/QMAC/UMAC NC Installation Guide 6 Communication Setup

11 PMAC/QMAC/UMAC NC Installation Guide MOTOR SETUP There are two types of motor setup possible: Analog output (+/- ) to the amplifier Commutation with PWM output to the amplifier For other types of motors, refer to the manufacturer s manual for connection instructions.. Refer to the diagram below for connecting the amplifier to the controller. Sample Diagram for connecting UMAC - Analog AMPLIFIER - ADV0 Connections ACC-EA DAC-Torque/Velocity Mode +/- V GND -V +V TB +/- V GND -V +V TB Float Shield -V +V Amplifer Enable AA-V AA+V DACB- DACB+ DACA- DACA+ AA-V AA+V AA-V AA+V DACB- DACB+ DACA- DACA+ Float Shield -V +V Amplifer Enable Shield Shield TB ortb DB (Option) Sample Diagram for connecting UMAC/QMAC - Digital AMPLIFIER - ADV0 Connections ACC-E Direc Digital PWM Mode 6 Digital Like GEO Drive 6 Pin Mini D Connector This is a standard 6 pin cable compatible with most of the Direct Digital manufacturer. Delta Tau version is GEO Drives. If GEO drives are not used then pl. check the Pin out in the manual. Sample Diagram for connecting QMAC - Analog AMPLIFIER - ADV0 Connections Analog GND + - 0v Command input GND AMP DB S - Option A required.. Use PMAC Tuning Pro to fine-tune the motors.. Set all other motor parameters such as motor acceleration, deceleration, maximum speeds, software limits, etc.. Use simple commands (#J+, #J-, etc.) to jog the axis to make sure that the motor tuning is correct. Back up all motor I-variables (Ix00 to Ix) using Upload Variables from the PEWIN Pro File menu. Motor Setup 7

12 PMAC/QMAC/UMAC NC Installation Guide Motor Setup

13 PMAC/QMAC/UMAC NC Installation Guide CNC SETUP Setup Using CNC AutoPilot The CNC AutoPilot works like a Wizard program and generates the CNC project template. This program is used to set up standard PLCs for the Adv 0 control panel. The basic PLCs are set up and can be modified according to various needs. The following can be set using this program: Motor coordinate system definitions Mode of operation (mm/inch) Machine parameters The following PLCs are generated using this program: Control panel Home Handwheel Open or Close Loop Spindle Override PLC For more details, refer to the CNC AutoPilot section of the PMAC NC- User manual. Setup Using NC Registry. Set the File Input/Output path for NCUI. If the CNC AutoPilot program is used, then verify all the settings under the Axis Tab.. Set the probing, errors/events and messages tab to the appropriate file path for NCUI.. Select Done to end the program. Adv 0 is ready to run basic machine operations such as jogging and handwheel and simple moves such as G0 and G without actual cutting using NCUI software. User PLC For complete CNC machine operation, other PLCs are often needed which are machine specific. For example: Lube pump control, tool changer, ESTOP function, user G, M, or T codes, etc. are developed usually by the integrator of the machine. CNC Setup

14 PMAC/QMAC/UMAC NC Installation Guide 0 CNC Setup

15 PMAC/QMAC/UMAC NC Installation Guide SAMPLE CONNECTION DIAGRAMS Use the diagrams on the following pages as a reference to setup controllers with different options. Sample Diagram for Connecting UMAC - INPUT/OUTPUT ACC6 E. TB or TB Bottom for Outputs Sinking Outputs Sourcing Outputs V V TB Bottom V TB Bottom V AGND AGND V+ V+ AGND AGND Output Output 0 Output Output 0 Output Device 0 Output Output 0 Output Device Output Output 7 Output 7 7 Output 7 6 Output 6 6 Output 6 Output Output Output Output Output Output Output Output Output Output J or J Bottom for Outputs V V V D- Connector as a Option V Sensor Sensor TB or TB TOP for Inputs Sourcing Inputs Sinking Inputs V V TB Top V TB Top V Ref Ref Ref Ref Ref Ref Input Input Input 0 Input Input Input 7 Input 6 Input Input Input Input Input Sensor Input Input Input 0 Input Input Input 7 Input 6 Input Input Input Input Input Sensor V J or J TOP for Inputs V V V D- Connector as a Option Sensor Sensor Sample Connection Diagrams

16 PMAC/QMAC/UMAC NC Installation Guide Sample Diagram for connecting UMAC - AMPLIFIER FAULT for ADV0 +/- V GND -V +V TB ACC-EA Sinking Fault DB (Option) +/- V GND -V +V TB V +V Amplifer Fault + AA-V AA+V DACB- DACB+ DACA- DACA+ AA-V AA+V AA-V AA+V DACB- DACB+ DACA- DACA+ -V +V Amplifer Fault TB or TB ACC-EA Sourcing Fault +/- V GND -V +V TB DB (Option) +/- V GND -V +V TB V +V Amplifer Fault - AA-V AA+V DACB- DACB+ DACA- DACA+ AA-V AA+V AA-V AA+V DACB- DACB+ DACA- DACA+ -V +V Amplifer Fault - TB or TB ACC-EA Normally Open Enable +/- V GND -V +V TB DB (Option) +/- V GND -V +V TB V +V Amplifer Enable AA-V AA+V DACB- DACB+ DACA- DACA+ AA-V AA+V AA-V AA+V DACB- DACB+ DACA- DACA+ -V +V Amplifer Enable TB or TB ACC-EA Normally Closed Enable +/- V GND -V +V TB DB (Option) +/- V GND -V +V TB V +V Amplifer Enable AA-V AA+V DACB- DACB+ DACA- DACA+ AA-V AA+V AA-V AA+V DACB- DACB+ DACA- DACA+ -V +V Amplifer Enable TB or TB Sample Connection Diagrams

17 PMAC/QMAC/UMAC NC Installation Guide Sample Diagram for connecting UMAC/QMAC - Machine Flags for ADV0 Block Diagram FLG_RTN_ TB HOME MLIM PLIM MLIM Block Diagram Home Neg Pos User ACC-EA / ACC-E / QMAC Sinking Flags Electrical Equivalent Diagram V V and FLG_RTN_ V Opto-Isolator N.C. Flags (HM,PLIM,NLIM,User) 0 V ACC-EA / ACC-E / QMAC Sourcing Flags Electrical Equivalent Diagram V V V FLG_RTN_ HOME MLIM PLIM MLIM Home Neg Pos User Opto-Isolator N.C. TB Flags (HM,PLIM,NLIM,User) 0 V and FLG_RTN_ Sample Diagram for Connecting UMAC/QMAC - Machine Flags for ADV0 Block Diagram ACC-EA / ACC-E / QMAC Sinking Flags Electrical Equivalent Diagram V V and FLG_RTN_ V FLG_RTN_ TB HOME MLIM PLIM MLIM Home Neg Pos User Opto-Isolator Flags (HM,PLIM,NLIM,User) ACC-EA / ACC-E / QMAC Sourcing Flags N.C. 0 V Block Diagram V Electrical Equivalent Diagram V V TB FLG_RTN_ HOME MLIM PLIM MLIM Home Neg Pos User Opto-Isolator Flags (HM,PLIM,NLIM,User) N.C. 0 V and FLG_RTN_ Sample Connection Diagrams

18 PMAC/QMAC/UMAC NC Installation Guide Sample Diagram for Connecting QMAC - OUTPUT (Sink Only) TB Load (0 ma Max) V DC Sample Diagram for Connecting QMAC - INPUT TB6 or TB7 V Sourcing Inputs V 0 Sensor TB6 or TB7 V Sinking Inputs V 0 Sensor TB6 or TB7 Sample Connection Diagrams