CHAPTER 20 PARTS. This chapter describes assemblies, subassemblies, and parts considered replaceable at on site field installations.

Transcription

1 CHAPTER 0 PARTS GENERAL This chapter describes assemblies, subassemblies, and parts considered replaceable at on site field installations. Serial number location is in the back upper left hand corner of the unit. Serial Number breakdown is as follows: Example: A Serial Revision, Year manufactured, Week Manufactured, Number of Unit NOTE: NOTE: The Sun Machine 00 circuit boards are not being purchased preconfigured. The configuration of all circuit boards must be checked before placement into the unit. NOTE: NOTE: Within the parts descriptions there are two abbreviations that are being used, one of them is WA = Weld Assembly the other is WH = Wiring Harness. /9 Page 0-

2 PARTS BY PICTORIAL FRONT VIEW UNIVERSAL TRIGGER PATTERN VOLT/OHM TEMPERATURE AMPS VACUUM TIMING Holder, Timing Light EASC09C9A a Monitor, " b Monitor, 7" a Plate, Boom Connector EASY08CA b PCB, Pod Input c PCB, Pod Input d WH, Timing Light Adapter EAW00C00A e Fitting, Nipple, Vacuum 09 a Disk Drive, CD ROM b Bezel kit, Black EAK007C00A a Keyboard b Label, Overlay Keyboard EAL0C00A Support, Ergonomic wrist Handle, Cabinet EASC09C8A 8a Printer, LED b Printer, Paper c Bracket, Printer EASB09C9A 8d Bracket, Printer Mount EASB09C97A 8e Printer, Toner Cartridge f Printer, Image Drum Label Unit Designation EAL0C00A 0 Bracket, Cabinet Handle EASC09C8A WA, Top Front Door EASC07C0A WA, Top Drawer /" EASC0C0A WA, Storage Drawer /8" EASC09C0A WA, Storage Drawer /" EASC09C0A Caster Non Locking Caster Locking a Valve Assembly, Vacuum b Knob c Knob, Cap, Plain, Gray Switch, Power Label, CD Front Panel EAL0C00A 0 Plate, Striker Catch WA, Boom Tube EASC08C0A NS Drawer Slide Ball 7" Right 888R NS Drawer Slide Ball 7" Left 888L NS Remote Control EERC0A Page 0- /9

3 9 VIDEO CHAPTER 0 PARTS REAR VIEW Clip, Vinyl Coated Tubing Probe Protector Panel, Rear CD Drive EASY07C9A WH, Cable Monitor Data EAW008K00A WA, Boom Tube EASC08C0A End Cap Probe Protector WH, Serial Extension EAW0089C00A 8 Cover, DB Cover, DB Cover, DB Plug, 7/" DIA WH, ALDL (STL) WH, Serial Interface a Bushing, Heyco b WH, Modem Plug, 9/' 77 Plug, Double D.00/. 7 7 Plate, Connector Screened EASY09C80A 8 Hanger, Boom Cable EASC09C87A 9a Holder, Timing Light EASC09C9A 9b Screw Self Tapping / a Monitor, " b Monitor, 7" Connector, -pin IEC -08 Bushing, Heyco Circuit Breaker 0 Amp 9-0- Handle, Cabinet EASC09C8A Bracket, Cabinet Handle EASC09C8A Latch, Rear Door a WA, Back Door EASC09C0A 7b Plate, Accessories EASC09C9A 8a Panel, Back Side Left EASC09C8A 8b Panel, Back Side Right EASC09C8A 9 Panel, Back Support EASC09C8A 0 Caster, Non Locking Caster, Locking NS Boom Support EASB07C0A NS Bracket Boom Support EASB07CA /9 Page 0-

4 POD EXPANSION P P POWER J J J CHAPTER 0 PARTS TOP VIEW (PC COVER OPEN) J POD EXPANSION J09 J0 MAG J0 J08 ANALOG C- C+ BAT TRIG/SET J0 J0 COM J0 CONV J07 MULTI 0 9 P P P J P P J a PCB, Digital b IC, Micro, Programmed PCB, Analog Shock mount, Rubber Blue PCB, Terminal Circuit Breaker 0 Amp 9-0- Bushing, Heyco Trim 8 Connector, -pin IEC WH, Monitor Data Cable EAW008K00A 0 PCB, Keyboard Interface EAP00K00A PCB, Pod Main PCB, ALDL Reader PCB, STL Interface WA, Computer Door Weld EASB09C0A a Handle, Cabinet EASC09C8A b Bracket, Cabinet Handle EASC09C8A PCB Remote Sensor EAP00K00A 7 WA, Top Printer Door EASB07C88A 8 Support, Ergonomic wrist a Keyboard b Label, Overlay Keyboard EAL0C00A 0 Computer Assembly See page 0- NS Remote Control EERC0A Page 0- /9

5 PERSONAL COMPUTER PIN POWER PARALLEL PRINTER PWR. DIST. HARNESS COM COM (MOUSE) KEYBOARD OPEN SCSI CD ROM SVGA VIDEO OPEN PC INTERFACE SIMUTECH LONWORKS MODEM STL INTERFACE Disk Drive, Floppy a Disk Drive, CD ROM b Bezel kit, Black EAK007C00A Case, Computer EAC00C00A Power Supply 0 Watt a PCB, Power Distribution b WH, Int Power Dist c WH, HDD "Y" Power EAW00C00A PCB, SCSI Interface EAP0070C00A 7 PCB, Video Interface EAP009C00A 8 PCB, PC Interface PCB, Modem Interface EAP007C00A 0 PCB, STL Interface Fan, Secondary EAA007CA Disk Drive, Hard GB IDE PCB, Motherboard w/cpu EAP008C00A NS MS-DOS NS Microsoft Windows /9 Page 0-

6 INFRARED DRAWER AIR FLOW SEE DETAIL V SEE DETAIL V U INTAKE EXHAUST INTAKE EXHAUST NO A B NC COM DETAIL V NO A B NC COM DETAIL V Mount Rubber Bench, IR 0V a Bench, IR 0V Fitting, Tee () PCB, Terminal Fan, V Axial a Fan, 0V Axial Switch, Leak Check Bracket, Filter Restrictor, Flow Cover, O Block Nipple () 09 Spacer, # - Hex a Nut, - Keps PCB, Emissions Controller EAP007C00A IC, Prom, Programmed Restrictor, Flow 8-00 Adapter, Elbow Pump, Vacuum 0V a Pump, Vacuum 0V Adapter Pipe to Hose Fitting Elbow Switch, Low Flow Restrictor Fitting, Tee Valve, Solenoid Assembly Diode Valve, Solenoid -way Slide Rail, IR Drawer 878 Page 0- /9

7 OXYGEN SENSOR CHAPTER 0 PARTS INFRARED DRAWER CONTINUED... CLEAN FILTER REGULARLY HEXANE/PROPANE CORRELATION FACTOR VACUUM REGULATOR GAS EXHAUST UNLOADED USE ONLY LEAK CHECKTO ASPIRATORCAL GAS CAL GAS TO FILTER VACUUM CAP PRESSURE 0 Plate, IR False EASC0C9A Sensor, Oxygen Grommet Nipple () 09 Adapter, Pipe to Hose Fitting Label, Correlation Filter, Air Fitting, Port Exhaust Filter Bowl Assy. See Pg. 0-8 Block Oxygen Sensor Cover, O Block /9 Page 0-7

8 FILTER MAINTANCE Page 0-8 /9

9 PARTS IN ALPHABETICAL ORDER DESCRIPTION PART Adapter Adapter, Degrees Adapter, Cblasy, Dil Y Adapter, Chry C Mag Adapter, Chry C Mag Adapter, Chry/Jeep/Eagle Adapter, Elbow Adapter, Filter Bowl Plug Adapter, Ford E Core Adapter, Ford F Mag Adapter, Ford F Mag Adapter, Pipe to Hose Adapter, Pipe to Hose Adapter, Tee Adapter, Thexton Gm Ext Coil 0-00 Adapter, Thexton Gm Micro Pack 0-00 Adapter, Thexton Gm/Ford Coil 0-00 Adapter, Threaded to Hose Adapter, Universal Pattern Aspirator Assembly Diode Bench, IR 0V Bench, IR 0V Bezel Kit, Black EAK007C00A Block Oxygen Sensor Boom Stop EASC09C9A Bracket, Cabinet Handle EASC09C8A Bracket, Filter Bracket, Printer EASB09C9A Bracket, Printer Mount EASB09C97A Bushing, Heyco Bushing, Heyco Cap Case, Computer EAC00C00A Caster Locking Caster Non Locking Catch Circuit Breaker 0 Amp 9-0- Clip, Vinyl Coated Connector, -pin IEC Outlet -08 Cover DB Cover, DB Cover, DB Cover, O Block Disk Drive, CD Rom Disk Drive, Floppy.Meg Disk Drive, Hard GB IDE Drawer Slide Ball 7" Left 888L Drawer Slide Ball 7" Right 888R End Cap Probe Protector Fan, V Axial Fan, 0V Axial COMMENTS /9 Page 0-9

10 DESCRIPTION PART Fan, Secondary Computer EAA007CA Filter Assembly, Primary Filter Assembly, Secondary Filter Bowl Filter Element, Primary Filter Element, Secondary Filter, Air 00-0 Fitting Fitting, Close Nipple Fitting, Elbow Fitting, Exhaust Port 70-0 Fitting, Nipple 09 Fitting, Tee Fitting, Tee Grommet Handle, Cabinet EASC09C8A Hanger, Boom Cable EASC09C87A Holder, Timing Light EASC09C9A Hooks (0 Per Pack) Hose 09-0 Hose Hose Housing Filter IC, Micro, Programmed IC, Prom, Programmed Jumper Keyboard Knob Knob, Cap, Plain, Gray Label, CD Front Panel EAL0C00A Label, Correlation 00-0 Label, Overlay Keyboard EAL0C00A Label, Stickers Label, Unit Designation EAL0C00A Latch, Rear Door lead Assembly 00-0 Lead Assy Lead Assy 00-0 Lead Assy, Adapt-0-Cable EAW000C00A Lead Assy, Current Pickup Lead Assy, Exhaust Hose /" Lead Assy, Exhaust Probe Lead Assy, Hei Pickup Lead Assy, Mag Probe Lead Assy, Pattern Lead Assy, Pattern Dual Hd Lead Assy, Pattern Pickup Lead Assy, Pickup Asm Lead Assy, Probe Assy Lead Assy, Temperature Lead Assy, Timing Light Lead Assy, Trigger Pickup Lead Assy, Universal Lead Assy, Vac Hose Lead Assy, Volt/Ohm Pinpoint EAW008C00A Lead Universal Extension COMMENTS Page 0-0 /9

11 DESCRIPTION PART COMMENTS Lead, Vehicle Interface Chrysler Lead, Vehicle Interface Ford Lead, Vehicle Interface GM pin Lead, Vehicle Interface GM pin Microsoft DOS Microsoft Windows Monitor, " Monitor, 7" Mount Rubber Mouse, Button Black Nut, - Keps Nut, Filter Nut, Filter Bowl Operator Instructions 09-7 For secondary adapter kit 00-0 Panel Back Left Side EASC09C8A Panel Back Right Side EASC09C8A Panel Back Support EASC09C8A Panel, Rear CD Drive EASY07C9A PCB, ALDL Reader PCB, Emissions Controller EAP007C00A PCB, Keyboard Interface EAP00K00A PCB, Modem Interface 8.8k EAP007C00A PCB, Motherboard w/cpu EAP008C00A PCB, PC Interface Card PCB, Pod Input PCB, Pod Main PCB, Pod Input PCB, Power Distribution PCB, Remote Sensor EAP00K00A PCB, SCSI Interface Card EAP0070C00A PCB, SMT Analog PCB, SMT, Digital PCB, STL Interface PCB, STL Interface Card PCB, Terminal PCB, Terminal PCB, Video Interface Card EAP009C00A Plate Accessories EASC09C9A Plate, Boom Connector EASY08CA Plate, Connector Screened EASY09C80A Plate, IR False EASC0C9A Plate, Striker Plug Double D.00/. 7 Plug, 7/" Dia Plug, 9/' 77 Power Supply 0 Watt Printer, Image Drum Printer, LED Printer, Paper Printer, Toner Cartridge Pump, Vacuum 0V Pump, Vacuum 0V Remote Control EERC0A Restrictor Restrictor, Flow 8-00 Restrictor, Flow /9 Page 0-

12 DESCRIPTION PART Screw Self Tapping / Seal, "O" Ring Sensor Oxygen Shock mount, Rubber Blue Slide Rail IR Drawer 878 Spacer, # - Hex Support, Ergonomic wrist Switch, Leak Check Switch, Low Flow Switch, Power 07-0 Test Adapter Assembly Pickup Test Clip Trim Tubing, Hose / Tubing, Poly / Tubing, Poly, / Tubing, Probe Protector Valve Assembly, Vacuum Valve, Solenoid Valve, Solenoid -way WA, Back Door EASC09C0A WA, Boom Support EASB07C0A WA, Boom Tube EASC08C0A WA, Bracket Boom Support EASB07CA WA, Computer Door Weld EASB09C0A WA, Storage Drawer /8" EASC09C0A WA, Storage Drawer /" EASC09C0A WA, Top Drawer /" EASC0C0A WA, Top Front Door EASC07C0A WA, Top Printer Door EASB07C88A WH, A/D Interconnect WH, AC Power 0V WH, AC Power 0V WH, AC Power Hot Lead EAW008C00A WH, AC Power Switch EAW007C00A WH, ALDL (STL) WH, Amp/Oil/Temp/Ambient EAW00C00A WH, Battery/Coil/ Primary EAW00C00A WH, Bench AC WH, Data EAW007C00A WH, Emissions Exh Fan WH, HDD Y Power Adapter EAW00C00A WH, Internal Power Distribution WH, IR AC Power EAW0078C00A WH, IR Interface WH, IR Interface WH, IR Pump/Relay EAW00C00A WH, Keyboard Interface Cable EAW008C00A WH, Modem WH, Monitor Data Cable EAW008K00A WH, O/Low Flow/Leak Check WH, Pod Expansion EAW00C00A WH, Power EAW007C00A WH, Power to Monitor WH, Printer Cable EAW007C00A WH, PS/Signals EAW00C00A COMMENTS Page 0- /9

13 DESCRIPTION PART WH, Remote Receiving Unit EAW00K00A WH, SCSI Interface, " WH, Sec & Pinpoint. EAW00C00A WH, Serial Extension EAW0089C00A WH, Serial Interface WH, Solenoid WH, Sunbus EAW00C00A WH, Suncom EAW00C00A WH, Timing & Signals EAW007C00A WH, Timing Light Adapter EAW00C00A COMMENTS /9 Page 0-

14 PARTS IN NUMERICAL ORDER PART DESCRIPTION Lead Assy Hooks (0 Per Pack) 00-0 Filter, Air Filter Assembly, Secondary Filter Assembly, Primary Housing Filter Seal, "O" Ring Filter Element, Primary Filter Element, Secondary Nut, Filter Filter Bowl Nut, Filter Bowl End Cap Probe Protector Valve, Solenoid Valve, Solenoid -way Spacer, # - Hex Grommet Lead Assy, Probe Assy Printer, LED Printer, Paper Printer, Image Drum Printer, Toner Cartridge Power Supply 0 Watt Switch, Leak Check Switch, Low Flow 0-00 Adapter, Thexton Gm/Ford Coil 0-00 Adapter, Thexton Gm Ext Coil 0-00 Adapter, Thexton Gm Micro Pack Adapter, Ford E Core Disk Drive, Floppy.Meg Microsoft DOS Mouse, Button Black Keyboard Adapter, Chry/Jeep/Eagle Support, Ergonomic wrist Disk Drive, Hard GB IDE Microsoft Windows Disk Drive, CD Rom Mount Rubber Shock mount, Rubber Blue Clip, Vinyl Coated Fan, V Axial Fan, 0V Axial Screw Self Tapping / Nut, - Keps Adapter Fitting, Elbow Adapter, Threaded to Hose Adapter, Pipe to Hose Adapter, Pipe to Hose Fitting Fitting, Tee COMMENTS Page 0- /9

15 PART DESCRIPTION COMMENTS Adapter, Degrees Adapter, Filter Bowl Plug Adapter, Tee Fitting, Tee Fitting, Close Nipple Adapter, Elbow Tubing, Hose / Tubing, Poly, / Tubing, Poly / Tubing, Probe Protector 09-0 Hose Hose Hose Test Clip Label, Stickers 09-7 Operator Instructions For secondary adapter kit Knob, Cap, Plain, Gray Knob 07-0 Switch, Power IC, Prom, Programmed IC, Micro, Programmed Cap Monitor, 7" Monitor, " 77 Plug, 9/' 7 Plug Double D.00/ Plug, 7/" Dia Lead Assy, Pattern Pickup Lead Assy, Hei Pickup Lead Assy, Pickup Asm Test Adapter Assembly Pickup 9-0- Circuit Breaker 0 Amp Bushing, Heyco Bushing, Heyco 09 Fitting, Nipple Catch Caster Non Locking Caster Locking 8-00 Restrictor, Flow Restrictor Restrictor, Flow Lead, Exhaust Hose /" -08 Connector, -pin IEC Outlet 00-0 Label, Correlation Trim Latch, Rear Door WH, AC Power 0V WH, AC Power 0V 00-0 Lead Assy Jumper 00-0 lead Assembly WH, IR Interface Lead Assy, Temperature Lead Assy, Pattern Dual Hd WH, Serial Interface WH, Modem /9 Page 0-

16 PART DESCRIPTION Lead, Vehicle Interface Chrysler Lead, Vehicle Interface GM pin Lead, Vehicle Interface Ford Lead, Vehicle Interface GM pin Lead Universal Extension Lead Assy, Pattern Adapter, Cblasy, Dil Y WH, A/D Interconnect Adapter, Universal Pattern WH, SCSI Interface, " Lead Assy, Current Pickup Lead Assy, Universal Lead Assy, Vac Hose PCB, ALDL Reader PCB, Pod Input PCB, Pod Input PCB, STL Interface PCB, Power Distribution PCB, STL Interface Card PCB, PC Interface Card PCB, SMT, Digital PCB, SMT Analog PCB, Pod Main Block Oxygen Sensor Plate, Striker PCB, Terminal PCB, Terminal Aspirator Lead Assy, Timing Light Valve Assembly, Vacuum Assembly Diode Lead Assy, Exhaust Probe Pump, Vacuum 0V Pump, Vacuum 0V Lead Assy, Trigger Pickup Lead Assy, Mag Probe Bracket, Filter Cover, DB Cover DB Cover, O Block Cover, DB Fitting, Exhaust Port Sensor Oxygen Bench, IR 0V Bench, IR 0V Adapter, Ford F Mag Adapter, Chry C Mag Adapter, Ford F Mag Adapter, Chry C Mag WH, ALDL (STL) WH, Emissions Exh Fan WH, Solenoid WH, Bench AC WH, Power to Monitor WH, Internal Power Distribution WH, IR Interface COMMENTS Page 0- /9

17 PART DESCRIPTION WH, O/Low Flow/Leak Check 878 Slide Rail IR Drawer 888L Drawer Slide Ball 7" Left 888R Drawer Slide Ball 7" Right EAA007CA Fan, Secondary Computer EAC00C00A Case, Computer EAK007C00A Bezel Kit, Black EAL0C00A Label, Overlay Keyboard EAL0C00A Label, Unit Designation EAL0C00A Label, CD Front Panel EAP00K00A PCB, Remote Sensor EAP00K00A PCB, Keyboard Interface EAP007C00A PCB, Emissions Controller EAP008C00A PCB, Motherboard w/cpu EAP009C00A PCB, Video Interface Card EAP0070C00A PCB, SCSI Interface Card EAP007C00A PCB, Modem Interface 8.8k EASB07C0A WA, Boom Support EASB07CA WA, Bracket Boom Support EASB07C88A WA, Top Printer Door EASB09C0A WA, Computer Door Weld EASB09C9A Bracket, Printer EASB09C97A Bracket, Printer Mount EASC0C0A WA, Top Drawer /" EASC0C9A Plate, IR False EASC07C0A WA, Top Front Door EASC08C0A WA, Boom Tube EASC09C0A WA, Back Door EASC09C0A WA, Storage Drawer /" EASC09C0A WA, Storage Drawer /8" EASC09C8A Handle, Cabinet EASC09C8A Bracket, Cabinet Handle EASC09C8A Panel Back Support EASC09C8A Panel Back Left Side EASC09C8A Panel Back Right Side EASC09C87A Hanger, Boom Cable EASC09C9A Holder, Timing Light EASC09C9A Plate Accessories EASC09C9A Boom Stop EASY07C9A Panel, Rear CD Drive EASY08CA Plate, Boom Connector EASY09C80A Plate, Connector Screened EAW00C00A WH, HDD Y Power Adapter EAW00K00A WH, Remote Receiving Unit EAW008K00A WH, Monitor Data Cable EAW00C00A WH, Suncom EAW00C00A WH, PS/Signals EAW00C00A WH, Sec & Pinpoint. EAW00C00A WH, Battery/Coil/ Primary EAW00C00A WH, Amp/Oil/Temp/Ambient EAW007C00A WH, Timing & Signals EAW008C00A Lead Assy, Volt/Ohm Pinpoint EAW000C00A Lead Assy, Adapt-0-Cable EAW00C00A WH, Pod Expansion EAW00C00A WH, Timing Light Adapter EAW00C00A WH, IR Pump/Relay COMMENTS /9 Page 0-7

18 PART EAW00C00A EAW007C00A EAW008C00A EAW007C00A EAW007C00A EAW007C00A EAW0078C00A EAW008C00A EAW0089C00A EERC0A DESCRIPTION WH, Sunbus WH, AC Power Switch WH, AC Power Hot Lead WH, Data WH, Printer Cable WH, Power WH, IR AC Power WH, Keyboard Interface Cable WH, Serial Extension Remote Control COMMENTS Page 0-8 /9

19 LEADS & ACCESSORIES PART DESCRIPTION COMMENTS Lead Assy Hooks (0 Per Pack) Filter Element,7 Micron Filter Element,8 Micron Lead Assy, Probe Assy 0-00 Adapter, Thexton Gm/Ford Coil 0-00 Adapter, Thexton Gm Ext Coil 0-00 Adapter, Thexton Gm Micro Pack Adapter, Ford E Core Mouse, Button Black Adapter, Chry/Jeep/Eagle Adapter, Tee Hose, Poly, / ID 09-0 Hose Hose Hose Test Clip Label, Stickers 09-7 Operator Instructions For secondary adapter kit Cap Lead Assy, Pat Pickup Lead Assy, Hei Pickup Lead Assy, Pickup Asm Test Adapter Assembly Pickup Lead, Exhaust Hose /" 00-0 Lead Assy Jumper 00-0 lead Assembly Lead Assy, Temperature Lead Assy, Pattern Dual Hd Lead, Vehicle Interface Chrysler Lead, Vehicle Interface GM pin Lead, Vehicle Interface Ford Lead, Vehicle Interface GM pin Lead Universal Extension Lead Assy, Pattern Adapter, Cblasy, Dil Y Adapter, Universal Pattern Lead Assy, Current Pickup Lead Assy, Universal Lead Assy, Vac Hose Lead Assy, Timing Light Lead Assy, Exhaust Probe Lead Assy, Trigger Pickup Lead Assy, Mag Probe Oxygen Sensor Adapter, Ford F Mag Adapter, Chry C Mag Adapter, Ford F Mag Adapter, Chry C Mag EASC09C9A Boom Stop EAW008C00A Lead Assy, Volt/Ohm Pinpoint EAW000C00A Adapt-0-Cable EERC0A Remote Control /9 Page 0-9

20 Page 0-0 /9