SIDE RECOVERY SYSTEM (WRECKER) PARTS MANUAL
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1 Rev 0 - May 01, 2008 SIDE RECOVERY SYSTEM (WRECKER) PARTS MANUAL 1080 Hykes Road Greencastle, PA Phone (717) Jerr-Dan Corporation. All Rights Reserved.
2 This manual covers the following Jerr-Dan Models: SRS-W25S SRS-W35S Side Recovery System (25,000 lb) Side Recovery System (35,000 lb) Wrecker Side Recovery System Parts Manual - Page Rev 0 Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material contained within this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuous product improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice. Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner are not reflected in this manual. This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.). That information is provided by the chassis manufacturer. When ordering parts, please refer to your unit s Sales Order Number, Serial Number and Model Number. This information is found on the aluminum tag riveted to the frame crossmember of the Side Recovery System as shown below: Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at Price and availability will be quoted at time of the request. Please report comments and/or errors by contacting Jerr-Dan Corporation s Technical Publications Department by at technicalpublications@jerr-dan.com or by FAX on Patents Pending. Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Greencastle, PA USA. The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied, reproduced or translated to another language without the express written consent of Jerr-Dan Corporation.
3 INDEX DESCRIPTION PAGE Frame Stabilizer Pivoting Recovery Boom Planetary Gear Winch Sheave Assembly Hydraulic Components Manifold Valve Electrical Components Air Components Control Coverplate Tool Compartment Installation Tool Compartment - LH Tool Compartment - RH Carrier Bearing Bracket Rework Winch Cable Assembly Decals Wrecker Side Recovery System Parts Manual - Page Rev 0
4 FRAME ITEM PART NO. DESCRIPTION QTY Frame Weld Spacer, 0.12 A/R Spacer, 0.06 A/R Spacer, 0.25 A/R Capscrew, NC x Locknut, NC 12 Wrecker Side Recovery System Parts Manual - Page Rev 0
5 FRAME Wrecker Side Recovery System Parts Manual - Page Rev 0
6 STABILIZER ITEM PART NO. DESCRIPTION QTY Inner Boom Weld Cylinder Assembly Spade Weld Pin Pin Retaining Ring Pin Pin Pin Weld Quick Pin Wear Pad Flatwasher, 0.44 ID Capscrew, NC x Washer Capscrew, NC x D-Ring Grease Fitting 6 Wrecker Side Recovery System Parts Manual - Page Rev 0
7 STABILIZER Wrecker Side Recovery System Parts Manual - Page Rev 0
8 PIVOTING RECOVERY BOOM ITEM PART NO. DESCRIPTION QTY Swing Boom Weld Cylinder Assembly Pin Weld Pin Pin Flatwasher 0.50 ID Capscrew, NC x Retaining Ring Retaining Ring Grease Fitting 4 Wrecker Side Recovery System Parts Manual - Page Rev 0
9 PIVOTING RECOVERY BOOM Wrecker Side Recovery System Parts Manual - Page Rev 0
10 PLANETARY GEAR WINCH ITEM PART NO. DESCRIPTION QTY Winch - 25,000 lb Planetary Gear Winch - 35,000 lb Planetary Gear Sheave Support Weld Sheave Guide Weld Sheave Sheave Assembly Bracket Pin Weld Pin Weld Retaining Ring Retaining Ring Grease Fitting Spacer Flatwasher, 0.50 ID Capscrew, NC x Locknut, NC Capscrew, NC x Locknut, NC Capscrew, NC x Lockwasher, 0.38 ID Shim Shim 2 Refer to manufacturer s manual for winch parts list Wrecker Side Recovery System Parts Manual - Page Rev 0
11 PLANETARY GEAR WINCH Item #22, Winch Cable, not shown Wrecker Side Recovery System Parts Manual - Page Rev 0
12 SHEAVE ASSEMBLY ITEM PART NO. DESCRIPTION QTY Sheave Pivot Support Weld Roller Bearing Retaining Nut Lockwasher Locknut Sheave Pin Weld Grease Fitting Retaining Ring Capscrew, NC x Locknut, NC Plug Seal 2 Refer to manufacturer s manual for winch parts list Wrecker Side Recovery System Parts Manual - Page Rev 0
13 SHEAVE ASSEMBLY Item #22, Winch Cable, not shown Wrecker Side Recovery System Parts Manual - Page Rev 0
14 HYDRAULIC COMPONENTS ITEM PART NO. DESCRIPTION QTY Valve Assembly Capscrew, NC x Flatwasher, 0.38 ID Locknut, NC Clamp Clamp Capscrew, NC x Capscrew, NC x Flatwasher, 0.31 ID Stacking Nut Locknut, NC Elbow Elbow Elbow Elbow 3 Wrecker Side Recovery System Parts Manual - Page Rev 0
15 HYDRAULIC COMPONENTS Wrecker Side Recovery System Parts Manual - Page Rev 0
16 HYDRAULIC COMPONENTS ITEM PART NO. DESCRIPTION QTY Valve Assembly Elbow Adapter Tee Reducer Elbow Fitting Elbow Orfice Adapter Fitting Adpater Elbow Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Sleeve 1 Wrecker Side Recovery System Parts Manual - Page Rev 0
17 HYDRAULIC COMPONENTS Item #24, Sleeve, not shown Wrecker Side Recovery System Parts Manual - Page Rev 0
18 MANIFOLD VALVE ITEM PART NO. DESCRIPTION QTY Manifold Block Main Relief Solenoid Selector Valve Valve Valve Valve Adapter 1 Wrecker Side Recovery System Parts Manual - Page Rev 0
19 MANIFOLD VALVE Wrecker Side Recovery System Parts Manual - Page Rev 0
20 ELECTRICAL COMPONENTS ITEM PART NO. DESCRIPTION QTY Harness Wired Controller 8 Function Wireless Controller 8 Function Indicator Light Capscrew, #10-24NC x Locknut, #10-24NC Flatwasher, #10 ID Dust Cap Screw * Transmitter * Transmitter Rubber Boot * Transmitter Belt Clip * Receiver 1 * included in Wireless Controller 8 Function, P/N Wrecker Side Recovery System Parts Manual - Page Rev 0
21 ELECTRICAL COMPONENTS Wrecker Side Recovery System Parts Manual - Page Rev 0
22 AIR COMPONENTS ITEM PART NO. DESCRIPTION QTY Tee Fitting Fitting Regulator Panel Nut Pressure Gauge Fitting Union Fitting Bushing Pressure Switch Valve Fitting Plug Fitting Tee Tubing 30 ft Wrecker Side Recovery System Parts Manual - Page Rev 0
23 AIR COMPONENTS Wrecker Side Recovery System Parts Manual - Page Rev 0
24 CONTROL COVERPLATE ITEM PART NO. DESCRIPTION QTY Coverplate Coverplate Capscrew, NC x Lockwasher, 0.25 ID Flatwasher, 0.25 ID Nutsert Plug Coverplate Coverplate Flatwasher, 0.38 ID Lockwasher, 0.38 ID Capscrew, NC x Wrecker Side Recovery System Parts Manual - Page Rev 0
25 CONTROL COVERPLATE Wrecker Side Recovery System Parts Manual - Page Rev 0
26 TOOL COMPARTMENT INSTALLATION ITEM PART NO. DESCRIPTION QTY Tool Compartment Assembly - LH Tool Compartment Assembly - RH Mount Weld - RH Mount Weld - LH Capscrew, NC x Flatwasher, 0.50 ID Locknut, NC Rubber Mount Washer Washer Capscrew, NC x Flatwasher, 0.62 ID Nut, NC Spacer Rubber Moulding 12 ft Wrecker Side Recovery System Parts Manual - Page Rev 0
27 TOOL COMPARTMENT INSTALLATION Wrecker Side Recovery System Parts Manual - Page Rev 0
28 TOOL COMPARTMENT - LH ITEM PART NO. DESCRIPTION QTY Panel - Door Capscrew, NC x Sheet Hinge Shim Latch Capscrew, #10-24NC x Striker Bracket Gasket Locknut, NC Shock Bracket Stud Brakcet Capscrew, NC x Door Seal Capscrew NC x Locknut, NC Flatwasher, 0.25 ID Pad Bar Capscrew, #10-24NC x Nut, #10-24NC Capscrew, NC x Nutsert, NC Locknut, NC Lockwasher, 11MM Flatwasher, 0.38 ID Bracket Capscrew, NC x Wrecker Side Recovery System Parts Manual - Page Rev 0 ITEM PART NO. DESCRIPTION QTY Flatwasher, 0.50 ID Locknut, NC Flatwasher, 0.31 ID Plug Panel - Top Panel - Filler Pad Screw Sheet U-Nut Capscrew, NC x Tool Compartment Bond 1
29 TOOL COMPARTMENT - LH Wrecker Side Recovery System Parts Manual - Page Rev 0
30 TOOL COMPARTMENT - RH ITEM PART NO. DESCRIPTION QTY Panel - Door Capscrew, NC x Sheet Hinge Shim Latch Capscrew, #10-24NC x Striker Bracket Gasket Locknut, NC Shock Bracket Stud Brakcet Capscrew, NC x Door Seal Capscrew NC x Locknut, NC Flatwasher, 0.25 ID Pad Bar Capscrew, #10-24NC x Nut, #10-24NC Capscrew, NC x Nutsert, NC Locknut, NC Lockwasher, 11MM Flatwasher, 0.38 ID Bracket Bracket 1 Wrecker Side Recovery System Parts Manual - Page Rev 0 ITEM PART NO. DESCRIPTION QTY Capscrew, NC x Flatwasher, 0.50 ID Locknut, NC Flatwasher, 0.31 ID Panel - Top Panel - Filler Pad Screw Sheet Coverplate Bond Tool Compartment Bond 1
31 TOOL COMPARTMENT - RH Wrecker Side Recovery System Parts Manual - Page Rev 0
32 CARRIER BEARING BRACKET REWORK ITEM PART NO. DESCRIPTION QTY Bracket Angle Channel Capscrew, NC x Flatwasher, 0.50 ID Locknut, NC 12 Wrecker Side Recovery System Parts Manual - Page Rev 0
33 CARRIER BEARING BRACKET REWORK Wrecker Side Recovery System Parts Manual - Page Rev 0
34 WINCH CABLE ASSEMBLY ITEM PART NO. DESCRIPTION QTY Cable Assembly - SRS-W25S Standard Winch Cable, 0.62 Dia x Hook - 5 Ton - Standard Hook Shackle Cable Assembly - SRS-W35S Standard Winch Cable, 0.62 Dia x Hook - 5 Ton - Standard Hook Shackle Cable Assembely - SRS-W35S Optional Winch Cable, 0.75 Dia x Hook - 5 Ton - Standard Hook Shackle 1 Wrecker Side Recovery System Parts Manual - Page Rev 0
35 WINCH CABLE ASSEMBLY Wrecker Side Recovery System Parts Manual - Page Rev 0
36 DECALS ITEM PART NO. DESCRIPTION QTY Decal - Pinch Point Decal - Moving Parts Decal - Stabilizer / Outrigger Decal - Remote Control Decal - Free Spool Decal - Winch Decal - Winch Cable Decal - Valve Manual Override Decal - Air Regulator Decal - Lubrication Chart Decal - Winch Oil Decal - Serial, Model, VIN, Rating Pop Rivet, 0.12 Dia 4 Wrecker Side Recovery System Parts Manual - Page Rev 0
37 DECALS Wrecker Side Recovery System Parts Manual - Page Rev 0
38 Wrecker Side Recovery System Parts Manual - Page Rev 0 THIS PAGE INTENTIONALLY LEFT BLANK
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