Optimised Motion Series Electric cylinder EPCO and motor controller CMMO-ST. Easy for you!

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1 Optimised Motion Series Electric cylinder EPCO and motor controller CMMO-ST Easy for you! Highlights Simple A single order code for product selection and configuration Optimised, fixed combination of drive and motor Fast Configuration of motion and position via Web-Config and Web-Diag Low-cost Quick and easy operation and commissioning Top value for the money Flexible Freely selectable: position, force and speed Freely definable motion profile Optimised Motion Series the system: low-cost with optimised performance. A package that makes positioning easier than ever before and significantly less expensive than conventional electric positioning systems. Electric cylinder EPCO with stepper motor EMMS-ST simple like a pneumatic cylinder but with the advantages of electric drives and motor controller CMMO-ST in the ServoLite mode. The cylinder All 3 sizes with permanently mounted, ideally matched motor, linear drive with ball screw and non-rotating piston rods with plain bearing guide are fullyassembled. End-position cushioning reduces noise upon entering the end-positions and impact energy during homing. Including easy cleaning thanks to CleanLook and a long service life with running performance of 10,000 km. ServoLite! The CMMO-ST is a complete, closed-loop servo-controller for stepper motors with minimal heat generation, monitored safe positions and a smooth-running motor. Complete: Optimised Motion Series with EPCO Easy configuration, reliable ordering of the right size and combination with the type code: with the cylinder EPCO including motor, pre-assembled cables which are suitable for use with energy chains and stepper motor controller CMMO-ST. Plus: quick commissioning via web server/browser concept. Simple selection with PositioningDrives sizing software.

2 A complete system: Optimised Motion Series Simple positioning: Optimised Motion Series A new generation of systems is stepping up to the starting line with the Optimised Motion Series: fixed combinations for simpler positioning procedures. Positioning becomes simpler, engineering becomes faster and more reliable, and the entire system is considerably less expensive on the whole as a result. Spindle drive Ball screw 2 pitches per size Non-rotating spindle Life-time lubrication You ll be surprised! Cylinder EPCO 3 sizes: 16, 25 and 40 Feed force: max. 650 N Speed: up to 500 mm/s Protection: IP 40 CleanLook with smooth surfaces Minimum susceptibility to contamination Easy to clean Diverse piston rod accessories, e.g. Rod eye Rod clevis Coupling Diverse cylinder mounting options, e.g. Foot mounting Flange mounting Swivel mounting Adapter kit End-position cushioning Absorbs impact energy in both end-positions Reduced load and noise 2 Electric cylinder EPCO and motor controller CMMO-ST subject to change 2012/12

3 Cables for power supply (load) and encoder Pre-assembled, up to 10 m long Suitable for use with energy chains Connection technology and motor with IP 54 protection Motor mounting Short, compact design Freely selectable outlet direction for motor cables: 4 x 90 Standard outlet: up I/O interface Power supply (separate for logic and load) Motor cable Display (7-segment display) Ethernet interface (RJ45) Encoder cable Easy configuration with Web-Config or FCT software Festo Configuration Tool Reference switch Safety function: safe torque off (STO) Mounting options for motor controller CMMO-ST (IP 40 protection) Flat back mounting Book spine mounting H-rail mounting 2012/12 subject to change electric cylinder EPCO and motor controller CMMO-ST 3

4 Simpler and easier than ever before: configuration Here s how: configuration via Web-Config The Optimised Motion Series with EPCO can be configured in two ways: Very simply and quickly with Web-Config and the parameters cloud on the server. Predefined, tested combinations are included in the catalogue with all of the necessary data. You re finished in no time flat and travel is possible to as many as 7 freely definable positions. Time savings of 70% take advantage of 31 positioning options add more diagnostic functions Configuration with the Festo Configuration Tool (FCT) the Festo software platform for electric drive solutions is a bit more complicated. But you ll still have time savings of up to 70% in comparison with conventional solutions! Data from the parameters cloud! Controller-specific IP address for data downloads from the Festo parameters cloud via Internet and server. Quick and simple system configuration with the web server/browser concept Establish Internet connection with the Festo parameters cloud via the controller-specific IP address at the computer Enter the type code (order code) of the EPCO system Download the parameters file for the specific product configuration from the cloud to the computer Connect the motor controller CMMO-ST to the computer via the Ethernet interface (RJ45) Save the data record to the motor controller Select the parameter sets and save them directly to the CMMO-ST Valve profile control mode (7) Simple control of up to 7 freely definable positions via inputs and outputs, at which motion is started and arrival at the target position is indicated in an allocated fashion 4 Electric cylinder EPCO and motor controller CMMO-ST subject to change 2012/12

5 Configure complex tasks quickly and easily with the Festo Configuration Tool FCT As a software platform for electric drive solutions from Festo, FCT simplifies configuration and commissioning of axis systems. Represented in a clear-cut manner, all of the drives within a given system can be managed and archived in in a single project. FCT guides the user through configuration step by step whether offline at one s desk or online at the machine. The individual steps: Download FCT software Open FCT and select the controller CMMO-ST and the drive EPCO as part of a project Select binary profile 31 control mode Guided configuration of all controller settings After completing the project, connect the PC to the controller CMMO-ST with a LAN cable The controller s IP address is detected automatically and entered to the project Download all project data from the PC to the controller Off you go! Take advantage of further benefits: Remote control operation for commissioning or diagnostics directly from the PC without a PLC Integrated: diagnostic function in the form of a 4-channel oscilloscope for digital and numeric data Configuration in 9 steps: 1. Select binary profile 31 control mode 2. Specify controller function 3. Define limit values such as acceleration and speed 4. Determine and describe the homing method 5. Controller data from the fixed EPCO product combination can be adapted 6. Select inching operation as an option 7. Set positioning records and positioning commands, including all parameters e.g. for position, speed, acceleration, force and jerk limiting 8. Definition of the following messages: motion complete, controller deviation, standstill monitoring 9. Definition of error management: Which errors are reported and how? Optimised Motion Series additional combinations which can be configured via FCT New combinations evolve through the attachment of further components to the front-end of the controller and the stepper motor or by expanding the application. Stepper motor controller CMMS- ST + electric cylinder EPCO Application expansion: Fieldbus connection Safety features + Stepper motor controller CMMO- ST + stepper motor EMMS-ST + electric drives such as: Toothed belt axis ELGR/ELGG Toothed belt axis ELGA-TB Toothed belt or spindle axis EGC-TB/-BS Rotary module ERMB Application expansion: Alternative mechanical systems High load ratings Additional types of motion /12 subject to change electric cylinder EPCO and motor controller CMMO-ST 5

6 Convenient purchasing: 1 order code = 1 system System setup It doesn t get any more convenient than that: just enter the type code and you receive the complete drive package precisely where you want to install the EPCO. Incidentally, selection is very simple with PositioningDrives sizing software! Controller, e.g. CECC Configuration via Ethernet 24 V DC power supply CACN for logic and load Web-Config with valve profile control mode for 7 freely definable positions FCT Festo Configuration Tool with binary profile control mode for 31 freely definable, extensive control records Controller CMMO-ST, standard plug for connecting motor and encoder, as well as for the reference switch and the STO safety function Cables for motor and encoder with IP 54 connection technology at the cylinder A single order code for the entire drive package: electric cylinder with permanently attached motor including cables and motor controller EPCO P - F - 10E - A - ST - E - B - R + 5EA + C5 DIO N Electric cylinder Motor Cable Controller 6 Electric cylinder EPCO and motor controller CMMO-ST subject to change 2012/12

7 Versatile: the range of applications Lifting/stacking Positioning workpieces Transfer Stopping/separating Press fitting Setting deflectors Tilting Liquid filling/ removal of specimens 2012/12 subject to change electric cylinder EPCO and motor controller CMMO-ST 7

8 Optimised Motion Series Electric cylinder EPCO and motor controller CMMO-ST Technical characteristics and options EPCO Cylinder Female piston rod thread Piston rod extension Motor Holding brake on motor Encoder on motor: - closed-loop ServoLite operation with encoder - Cost-optimised: open-loop operation without encoder Optional position sensing Specify the position sensing option when ordering Select your preferred sensor bracket: - Sensor rail (aluminium) - Mounting kit (plastic) - Select your preferred sensor/ proximity sensor (SMT-8 or SME-8) depending on your application Bond the sensor bracket into place yourself, mount the sensor and you're done! Technical data for electric cylinder EPCO Size Cylinder size [mm] 30 x x x 55 Stroke range [mm] Spindle pitch [mm/r] Feed force [N] Speed [mm/s] Effective horizontal load [kg] Effective vertical load [kg] Repetition accuracy [mm] ± 0.02 ± 0.02 ± 0.02 Technical characteristics, interface and functions CMMO-ST Key technical data Logic voltage: 24 V DC (isolated from load) 24 V DC load voltage Maximum motor current: 5 A Switching logic: PNP or NPN Safety: STO/cat. 3, PLd Protection: IP 40 ServoLite Stepper motor with servomotor performance thanks to encoder Full closed-loop operation: speed, position, force No step loss Smooth and resonance-free Interfaces Ethernet for configuration and diagnostics, optionally for control tasks as well Motor connection for 2-phase synchronous motors 3-channel encoder connection (A, B, Z) for RS 422 signals. I/O process interface with 11 digital I/Os each 3-pin digital input for reference signal Safe torque off, SIL 2 for digital inputs Functions 7 freely definable positions via directly allocated I/Os 31 control positions for freely adjustable travel profiles Record linking Acceleration with jerk limiting Monitoring of freely definable positions and torque ranges Monitoring of different process variables such as torque, speed, position and time EN Subject to change en 2012/12