RING CUTTING SYSTEM OPERATION MANUAL
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1 RING CUTTING SYSTEM OPERATION MANUAL
2 Users are responsible for learning and applying the following correct technique and procedural steps: Correct Technique Lightly sweep the rotating disc back and forth across the surface, DO NOT PRESS DOWN. If the motor stalls, reduce pressure until the disc freely rotates allowing it to abrade layer after layer of material. Procedural Steps ❶ Select Abrasive Disc NEVER USE MANUAL RING CUTTER SAW BLADES When in doubt, begin with the #224 carbide disc (BLUE). If it doesn t cut the material immediately, change to the #223 diamond cutting disc (RED).
3 ❷ Attach Disc to Drive Unit ❶ Press thumb against the mandrel to prevent it from turning. ❷ Unscrew the disc screw from the mandrel. ❸ Push the disc screw through the hole in the center of the disc. ❹ Use the small screwdriver supplied with the system to tightly secure the disc to the mandrel. ❸ Provide Power to Drive Unit Model #522: INSERTING THE BATTERY CASSETTE: ❶ Install four fresh AA batteries into cassette follow polarity diagram shown on the inside of cassette ❷ Unscrew the drive unit s end cap ❸ Insert cassette into drive unit. Follow directional arrows. Secure the end cap tightly. Model #522 Model # 622 Model #622: CONNECTING THE AC POWER SUPPLY ❶ Plug power cord into jack on the bottom of the model #622 drive unit. ❷ Plug power supply into wall outlet. MODEL #622 MUST BE PLUGGED INTO A WALL OUTLET TO OPERATE
4 ❹ Position Finger Guard ❶ LUBRICATE: Liberally apply surgical lube to the ring and the surrounding skin surface. This makes it easier to position the guard, acts as a coolant and picks up any metal dust. ❷ POSITION THE GUARD: The finger guard is flexible; it can be bent, even into a U to fit under even an embedded ring. Slide the guard between the ring and the finger. ❸ MATE THE GUARD TO THE DRIVE UNIT: The channel of the finger guard is designed to precisely guide the disc in order to produce an accurate cut. ❺ Activate Drive Unit ALWAYS WEAR EYE PROTECTION ❶ PRESS THE RED BUTTON TO ACTIVATE ❷ BRING ROTATING DISC IN CONTACT WITH RING S SURFACE
5 ❻ Cut and Remove Ring ❶ Use the Correct Technique: Sweep the rotating disc back and forth across the surface, do not press down. Downward pressure will prevent the disc from freely rotating, if the drive unit stalls ease up and allow the abrasive disc to do its work. ❷ For softer metals, make a single cut then use the Mooney Ring Spreader (Order code #250) to spread and remove the ring. ❸ For titanium, chromium cobalt and tungsten carbide, or if the ring is to be preserved and repaired, make two cuts. MONITOR PROGRESS DON T CUT INTO THE FINGER GUARD. ❼ Remove Disc from Drive Unit ❶ Use thumb to prevent mandrel from turning ❷ Use disc tool supplied with your system to loosen disc screw ❸ clean disc using protocol ❹ Return to disc to plastic container ❺ Re-install disc screw using thumb to prevent mandrel from turning. ❽ Inspect, Discard Worn Guards and Discs Diamond (RED): If edge is smooth, discard. Carbide (BLUE): If width of carbide is 2.0mm or less, discard Finger Guard: Discard if stainless steel portion is damaged.
6 ❾ After Use Care ❶ Remove the abrasive disc from drive unit and clean discs after each procedure using warm water and mild detergent. Disinfect with quaternary ammonia after each use. If blood is present, soak in bleach according to manufacturer s directions for appropriate contact time. Dry thoroughly with a clean lint-free cloth, then store in its container. ❷ Clean the finger guard and drive unit with an alcohol, quaternary ammonia or hydrogen peroxide moistened lintfree cloth or equivalent wipe. ❸ Return all components to carrying case. Storage should be done in a manner to protect the device and reduce risk for infection. ❹ Note: Do not apply any abrasive material on any part of the equipment, spray or immerse in liquid. Do not use corrosive agents to clean/disinfect. Problem Solving
7 Repairs The system must be returned to Mooney & Co. for all repairs. Any attempt to repair or service the system invalidates the warranty. Warranty The drive unit is warranted against defects in materials and workmanship for a period of one year after date of purchase. Other components of the system are warranted against defects in material and workmanship for a period of 60 days. Contact CALL / FAX WEB mike@ Order Code Numbers Mooney Ring Spreader (1) #522 Battery Powered System #622 AC Powered System #223 Diamond abrasive disc (2 discs per pack) #224 Carbide abrasive discs (6 discs per pack) #525 Finger guards (2 per pack) #360 Disc retaining screws (pack of 4) #250
8 415 Williamson Way #9 Ashland, Oregon USA ringcutter.com (1) US Patent # D Mooney & Co., Inc.
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