Max Zoom. Parts Manual. Models Max Zoom Max Zoom B 9/09 Printed in USA

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1 Max Zoom Parts Manual Models - Max Zoom 0 - Max Zoom 0000B /0 Printed in USA

2 THE MANUAL Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance. For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals. Hardware descriptions are given in decimals. Decimals to Fractions.0 /. /. /. /. /. /.0 /.0 /. /. /. /. /. /. /.00 /.00 SERVICE AND REPLACEMENT PARTS When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit. Record Unit Model and Serial numbers here: PRODUCT REGISTRATION The Ariens dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit. Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Ariens or go to YOUR SATISFACTION IS IMPORTANT Questions? Please follow these helpful steps:. Refer to the manuals supplied with your unit. They will guide you through safe and proper operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals, go to step number two.. Contact Your Dealer. Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency. A factory trained staff is available to support your equipment needs. They stock genuine Ariens parts and lubricants manufactured with the same precision and skill as the original. If your questions are not resolved by the support staff, ask for the manager or owner. When contacting your Dealer supply your model and serial numbers. Record Engine Model and Serial numbers here: TO SPEED PARTS ORDERING:. Know the model and serial numbers of your unit.. Know the part number required.. Know the quantity required.. Know the part description. UNAUTHORIZED REPLACEMENT PARTS Use only Ariens replacement parts. The replacement of any part on this vehicle with anything other than a Ariens authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Ariens disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.

3 MODELS Model hp Kohler Courage with 0-Inch Mower Deck Serial No. 000 and up Model hp Kohler Courage with -Inch Mower Deck Serial No. 000 and up TABLE OF CONTENTS DECALS Decals MAIN FRAME Frame Seat POWER PLANT Engine and Clutch Fuel Tanks and Hoses DRIVE TRAIN Transmission Hydro-Gear Hydrostatic Pump Wheels Brakes and Linkage HYDRAULICS Mechanical Lift OPERATOR CONTROLS Steering Controls ELECTRICAL Continuity Diagram Wiring Diagram Electrical System MOWER DECKS Deck, Discharge Chute, Anti-Scalp Rollers, & Belt Covers Mounting Chains Mounting Arms Belts, Spindles, Idlers and Mower Blades Copyright 00 Ariens Company

4 DECALS Model, 0 PD00 Item Part No. Qty. Description 0000 Decal, Danger Fan 00 Decal, Hot Surface 00 Decal, Mower Pan Danger 000 Decal, Warning 000 Set, Decal Common Danger/Fuel

0000 00000A DECALS Model, 0 000 Spring length range is -." (-. cm,) measured at a " (. cm) cutting height. Adjust Measure spring length here PD00 Item Part No. Qty.

5 A DECALS Model, Spring length range is -." (-. cm,) measured at a " (. cm) cutting height. Adjust Measure spring length here PD00 Item Part No. Qty. Description 000 Decal, American Flag 000 Decal, Ariens Since Decal, Control Panel 000 Decal, Parking Brake Lever 000 Decal, Height of Cut 000 Decal, ZT Hood 0000 Decal, Belt Diagram 000 Decal, Instructional Steering 0000 Decal, Max Zoom Decal, Maintenance Instructions 000 Decal, 0 (0) 0000 Decal, (0) 000 Decal, Deck Feature 000 Decal, Powered by Kohler 000 Decal, HP

6 FRAME Model, 0

7 FRAME Model, 0 Item Part No. Qty. Description 0-0" Main Frame 0000 Nut, Spin Lock Flange.- 00 Kick Plate 0 Ariens Zoom Bumper Weldment 00 Screw, Tapping.- x. Hex Washer Head 000 Bumper, Rubber 00 Panel, Inspection 00 Heat Shield 000 Bolt, Hex.- x.00 Grade 000 Nut, Nyloc Flange Washer, Flat Steel. x.00 x.0

8 SEAT Model, 0 PD000 Item Part No. Qty. Description 000 Assembly, Seat with Armrests 000 Nut, Nyloc Flange / Bushing, Flange. x.0 x. x.00 0 Weldment, Seat Plate 000 Weldment, Seat Shaft Bolt, Shoulder EP.- x.0 Hex 000 Nut,.- Nyloc Flange 00 Bolt, Round Head Square Neck.- x. Grade 0000 Spring, Seat 0000 Washer, Flat-Steel.0 x.00 x. 000 Nut, Coupling.- x Hub Cap

9 ENGINE AND CLUTCH Model, 0 Item Part No. Qty. Description 000 Engine, HP Kohler Courage Muffler, Kohler Engine 0000 Washer, Locking. x.0 Reg 00 Screw, Cap.- x. Socket Head 0 Guard, Clutch Wire 0000 Washer, Locking-EXT. x. x Key, Square. x. x. SAE 0 OR SAE 0 Anchor, Ogura Clutch 0000 Screw, Tapping Hex Washer Head.- x Sheave,. x.00 Engine 0000 Clutch Assembly, OGURA 000 Washer, Flat-Steel. x.00 x Bolt, Hex.-0 x.0 Grade 0000 Hose, Hydraulic.--0K MN0-FJ0 000 Bolt, Hex.- x.00 Grade 000 Nut,.- Nyloc Flange 00.0 Hose, Gas Line Low Perm 000 Clamp, Fuel Line 0000 Spacer,.00ID x. OD x.

10 HYDRO DRIVE Model, 0 Item Part No. Qty. Description 00 Belt, L. Wrapped 0000 Bushing, Sleeve. x. x. 000 Nut,.- Nyloc Flange 000 AR Bushing,.00 x. x. 000 Bushing, Spacer.0 x. x Nut.0- Nyloc Flange 000 AR Weldment, Hydro Drive Idler Arm 000 Spring, Extension Bolt, Shoulder EP.- x.0 Hex 000 Bolt, Hex.- x.0 Grade 000 Nut, Locking-Center Bolt, Hex.0- x. Grade 000 Bolt, Round Head Square Neck.- x.00 Grade 000 Bolt, Hex.- x.00 Grade 000 Washer, Flat-Steel.0 x. x.0 00 Assembly, " Idler 0000 Belt Finger 000 Washer, Flat-STL. x. x. 000 Assembly, Idler Pivot Arm (Includes item and )

11 FUEL TANKS AND HOSES Model, 0 A A = See Engine and Clutch PD0 Item Part No. Qty. Description 000 Tank, Right Hand Fuel Bolt, SEMS.- x. 000 Clamp, Fuel Line 0000 Tank, Left Hand Fuel 000 Valve, Fuel 0000 Cap, Fuel Assembley, Medium Tank Fuel Pick-up 00 Panel, Control 00 Screw, Machine - x Cable, Throttle 0000 Cable, Choke 000 Cable Tie 00. Hose,. Low-PERM Bulk Gas 00.0 Hose,. Low-PERM Bulk Gas 000 Screw, Machine - x.0 Hex Washer Head 0000 Nut, Locking-Nylon - with Insert

12 TRANSMISSION Model,

13 TRANSMISSION Model, 0 Item Part No. Qty. Description 000 Transaxle, 00 Series- Left Hand (page ) 000 Transaxle, 00 Series- Right Hand (page ) 0 Right Hand Dump Valve Lever- Black 0 Left Hand Dump Valve Lever- Black 0000 Pin-Hair-Internal.0 x. x. 00 Screw, Tapping.-0 x.00 Hex Washer Head Thread 00 Bolt, Hex.- x.00 Grade 000 Screw, Machine - x.00 Hex Washer Head (SN ) 000 Nut, M-. WHIZ Lock 0000 Damper 00 Washer, Flat-Steel. x. x. 000 Nut,.- Nyloc Flange 00 Nut, Locking-Nylon - (SN ) 000 Arm, Brake (SN ) 000 Clip, Brake Arm (SN ) 000 Spring, Tension.0 x.0 x.0 LG (SN ) 000 Assembly, Hydro Overflow Tank Hose 000 Screw, Tapping.-0 x.0 Hex Washer Head Thread 000 Tank, Expansion 000 Fan, Cooling Nut, Locking-Center.- (SN ) 000 Spacer,. ID x / OD x. 000 Bolt, Hex.- x.0 Grade 000 Bolt, Hex.- x. Grade (SN ) 000 Nut, Nyloc Flange Washer, Flat-Steel. x. x Bolt, Hex.- x.00 Grade

14 HYDRO-GEAR HYDROSTATIC PUMP Model, 0 If an Ariens part number is not listed next to a Hydro-Gear number, source the part from your local Hydro-Gear parts distributor.

15 HYDRO-GEAR HYDROSTATIC PUMP Item Ariens p/n Hydro-Gear p/n Qty. Description Kit, Main Housing LH 0 HFHCS /-0 x. 0 O-Ring,. x Plug, /- (Metal) NS 0. oz Sealant NS N/A 0. oz 0W0 Oil Plate, Bypass Filter, Oil Seal, Plug. x. HFHCS, /- x. 0 Seal, Lip. x. x. 000 Ring, Retention. External Rod, Bypass Ring, Retention.0 Internal 0 Arm, Bypass Ring, Retention. Ext 0 Trunnion, Swashplate 00 Washer,. x. x.0 TWHCS /- x.00 Shaft, Input 0 Bearing, Ball x 0 x Open Ring, Ret Wire. ID 0 Washer,. x. x.0 Seal, Lip x 0 x 0 Ring, Ret. Int 0 Bearing, Thrust Bearing, Thrust Ball 0 x x 0 0 Washer,. x.0 x.0 0 Ring, Retaining. Gear, T, Steel Shaft, Motor Washer,. x. x Washer,. x.0 x.0 Gear, T Jack Shaft Ring, Ret.0 Int Gear, T Spacer,. x.0 x. Bearing, Ball. x 0 x Bearing, Ball.0 x x Open 0M 00 0 Seal, Lip x x TC (Gray) 00 0 Nut, Hex Lock /- 0 Clip, Retaining 0 HFHCS /-0 x. Guard, Filter, LH Fitting, Str /- SAE. Barb Tube, Connecting 00 0 Assembly, Gerotor Tang x. x. 0 O-Ring, -, 0. x.0 Cover, Charge Pump 0 HFHCS /-0 x. Spacer,.0 x.00 x. SHCS /- x Patch 0 Washer,. x. x.0 Spring, Extension Rtn - lbs 00 Kit, Seal ( * - parts included in this kit) 0 Kit, Charge Pump (includes items,, & ) Kit, Input Shaft (includes items, and ) Kit, Rtn CCW (includes items, and ) Kit, Axle Shaft (includes items & ) Model, 0

16 HYDRO-GEAR HYDROSTATIC PUMP Model, 0 If an Ariens part number is not listed next to a Hydro-Gear number, source the part from your local Hydro-Gear parts distributor.

17 HYDRO-GEAR HYDROSTATIC PUMP Item Ariens p/n Hydro-Gear p/n Qty. Description Kit, Main Housing RH 0 HFHCS /-0 x. 0 O-Ring,. x Plug, /- (Metal) NS 0. oz Sealant NS N/A 0. oz 0W0 Oil Plate, Bypass Filter, Oil Seal, Plug. x. HFHCS, /- x. 0 Seal, Lip. x. x. 000 Ring, Retention. External Rod, Bypass Ring, Retention.0 Internal Arm, Bypass Ring, Retention. Ext 0 Trunnion, Swashplate 00 Washer,. x. x.0 TWHCS /- x.00 Shaft, Input 0 Bearing, Ball x 0 x Open Ring, Ret Wire. ID 0 Washer,. x. x.0 Seal, Lip x 0 x 0 Ring, Ret. Int 0 Bearing, Thrust Bearing, Thrust Ball 0 x x 0 0 Washer,. x.0 x.0 0 Ring, Retaining. Gear, T, Steel Shaft, Motor Washer,. x. x Washer,. x.0 x.0 Gear, T Jack Shaft Ring, Ret.0 Int Gear, T Spacer,. x.0 x. Bearing, Ball. x 0 x Bearing, Ball.0 x x Open 0M 00 0 Seal, Lip x x TC (Gray) 00 0 Nut, Hex Lock /- 0 Clip, Retaining 0 HFHCS /-0 x. Guard, Filter, RH Fitting, Str /- SAE. Barb Tube, Connecting 00 0 Assembly, Gerotor Tang x. x. 0 O-Ring, -, 0. x.0 Cover, Charge Pump 0 HFHCS /-0 x. Spacer,.0 x.00 x. SHCS /- x Patch 0 Washer,. x. x.0 Spring, Extension Rtn - lbs 00 Kit, Seal ( * - parts included in this kit) 0 Kit, Charge Pump (includes items,, & ) Kit, Input Shaft (includes items, and ) Kit, Rtn CCW (includes items, and ) Kit, Axle Shaft (includes items & ) Model, 0

18 WHEELS Model, 0

19 WHEELS Model, 0 Item Part No. Qty. Description 00 Weldment, Front Fork 0000 Bolt, Hex.- x Spacer, Wheel 000 Washer, Flat-Steel.0 x.0 x. 00 Tire/Wheel Assembly, x AR Tire, x Bolt, Hex.0- x.0 Grade 0000 Nut, Nyloc Flange.0-00 Tire/Wheel Assembly, 0 x AR Tire, 0 x Wheel Nut Bushing, Flange.00 x. x.0 x AR Bearing, MM ID x MM OD x MM

20 BRAKES AND LINKAGE Model, Item Part No. Qty. Description 0000 Weldment, Neutral Lock Arm 00 Bolt, Round Head Square Neck.- x.00 Grade 0 Neutral Lock Latch 0000 Bushing, Flange.0 x.000 x. x Plate, Neutral Interlock 00 Ring, Retaining-External. x Pin, Hair-Internal.0 x. x. 000 Washer, Flat-Steel. x. x Cable, Brake Actuating 00 Weldment, Park Brake Arm 000 Bushing, Flange. x. x. x. 000 Bushing, Flanged 000 Weldment, Parking Brake Lever 000 Grip, Parking Brake 00 Screw, Tapping.- x.00 Hex Washer Head 0000 Key, Woodruff. x. 00 Ring, Retaining External.0 x Nut, Nyloc Flange /- 000 Bolt, Hex.- x.00 Grade Washer, Flat-Steel. x.0 x.0 0

21 NOTES

22 MECHANICAL LIFT Model, 0 PD

23 MECHANICAL LIFT Model, 0 Item Part No. Qty. Description 0000 Nut, Locking Top Flange Washer, Flat Steel. x. x Bearing, Pedestal 0 Weldment, Mechanical Lift 000 Bolt, Hex.0- x. Grade 0 Lock-Up, Mechanical Lift 0000 Spring, Tension. x. x. Weldment 00 Weldment, Mechanical Lift Shaft 0 Weldment, Mechanical Lift Cover 000 Nut, Nyloc Flange /- 000 Screw, Tapping.- x.0 Hex Washer Head 00 Bolt, Hex.- x. Grade 0000 Ring, Retaining External. x Pin, Spring Ball. O.D. x.0 00 Washer, Flat Steel.0 x.00 x Weldment, Foot Operated Deck Lift 0000 Ring, Retaining External.00 x Bushing.00 ID x. OD x Key, Woodruff. x Washer, Flat Steel.0 x.0 x Weldment, Left Hand Mower Lift Arm 000 Weldment, Left Hand Rear Mower Lift Arm 000 Bushing, Flange Nylon. x.0 x.0 x. 00 Washer, Hardened Steel. x. x.0 00 Ring, Retaining External. x Weldment, Right Hand Rear Mower Lift Arm 0000 Rod, Lift Assist 000 Washer, Flat Steel. x.00 x Pin, Roll. x. Stainless Steel Bolt, Hex.- x.00 Grade 0000 Grip, Pedal 0000 Bushing, Sleeve. x. x. 000 Nut, Hex-Jam Nut, Locking-Jam-Center Bolt, Eye.- x.0

24 STEERING CONTROLS Model, 0 0

25 STEERING CONTROLS Model, 0 Item Part No. Qty. Description 000 Assembly, Steering Linkage 000 Screw, Tapping.- x.0 Hex Washer Head 00 Bushing, Flange. x.0 x. x Bolt, Hex.- x. Grade 0000 Washer, Locking. x Nut, Hex Jam.- 0 Weldment, RH Control Arm 0 Weldment, LH Control Arm 0000 Bushing, Spacer.0 x.0/.00 x Bushing, Spacer. x.0 x Bolt, Hex.- x.0 Grade 000 Nut, Nyloc Flange.- 0 Handlebar, ZTXL 00 Bracket, Steering Control Grip, Handlebar 000 Bolt, Hex.- x.00 Full Thread 0000 Bolt, Hex.- x. Grade 000 Nut, Nyloc Flange /- 0 Stop, Steering-Right Hand 0 0 Stop, Steering-Left Hand 000 Cable,.0 LANYARD, Nylon 000 Bolt-Hex.-0 x. Grade 0000 Nut, Nyloc Flange Caplug, Handlebar 000 Bolt, Hex.- x. Grade

26 CONTINUITY DIAGRAM Model, 0 (00) (000) (000) (000) PD00

27 WIRING DIAGRAM Model, 0

28 ELECTRICAL SYSTEM Model, PD00

29 ELECTRICAL SYSTEM Model, 0 Item Part No. Qty. Description 0000 Key Switch 00 Switch, Clutch 000 Boot, Eyelet Terminal 000 Harness- CZ Remote SOL Hour Meter Digital 000 AR Relay, Sealed W/Diode 0000 Solenoid 000 Battery 00 Hold Down 000 Bolt, Round Head Square Neck.-0 x Washer, Flat Steel. x.0 x Nut, Hex Bolt, Hex.-0 x. Grade 0000 Insulator 0000 Cable, Positive Battery.00" 00 Cable, Negative Battery 000 Switch, Seat 000 Screw, Machine - x.0 Hex Washer Head 0000 Nut, Locking Nylon - With Insert Switch, Single Pole (N.O.) 0000 Grommet,."ID."Groove Width,.0"Groove Diameter 000 Nut, Locking Wing Screw, Tapping.-0 x.0 Hex Washer Head 000 Nut, Jam Washer, Locking. x.0 Regular 000 Cable, Starter 0000 Washer, Lock. x Tie, Cable LG AR Fuse 0AMP AR Diode, Connector Shell 00 AR Fuse- AMP

30 DECK, DISCHARGE CHUTE, ANTI-SCALP ROLLERS, & BELT COVERS Model, 0 0

31 DECK, DISCHARGE CHUTE, ANTI-SCALP ROLLERS, & BELT COVERS Item Part No. Qty. Description 0 Weldment, 0" Side Discharge Deck (0) 0 Weldment, " Side Discharge Deck (0) 000 Nut, Heavy Hex.- 0 Guard, 0" Right Hand Spindle Sheave (0) 0 Guard, "-" Right Hand Spindle Sheave Guard (0) 0 Guard, 0" Left Hand Spindle Sheave (0) 0 Guard, "-" Left Hand Spindle Sheave (0) 000 Nut,.- Nyloc Flange 0000 Nut.0- Nyloc Flange 0000 Anti-Scalp Wheel 0000 Spacer 000 Bolt, Round Head Square Neck.0- x Spacer,. x. x Bolt, Round Head Square Neck.0- x.0 0 Plate, Discharge Chute Support 0 Rubber Discharge Chute Support 000 Bolt, Round Head Square Neck.- x.00 Grade 0000 Chute, Rubber Discharge 0000 Bolt, Hex.- x. Grade 00 Bolt, Round Head Square Neck.- x. Grade 0000 Retainer,. Push-On 000 Nut, Flange.- Model, 0

32 MOUNTING CHAINS Model 0, 0 PD0 Item Part No. Qty. Description 000 Chain, Link 0000 Bolt, Hex M-. x 0 Class Nut, Spin Lock-Flange M Bracket, Deck Leveling 00 Nut, Jam Bolt, Hex.- x.00 FTH Grade

33 MOUNTING ARMS Model, 0 Item Part No. Qty. Description 00 Baffle, 0" Discharge (0) 000 " Discharge Baffle (0) 00 Bolt, Round Head Square Neck.- x.00 Grade 000 Nut,.- Nyloc Flange 000 Nut,.- Nyloc Flange 000 Bolt, Hex.- x.00 Grade 000 Weldment, Mower Mounting Pin 000 AR Bearing,. x. x.00 0 AR Deck Pusher Arm Weldment 000 Assembly, Mower Mount Arm (Contains items and ) 0000 Bolt, Hex.0- x. Grade 0000 Washer, Locking.0 x. Regular 000 Screw, Tapping.- x.0 Hex Washer Head

34 Model, 0 BELTS, SPINDLES, IDLERS AND MOWER BLADES 0 0 0

35 BELTS, SPINDLES, IDLERS AND MOWER BLADES Item Part No. Qty. Description 0000 Belt, BB.00 Wrapped Hex (0) 0000 Belt, BB.0 Wrapped Hex (0) 0000 Belt, B.00 RAW COGGED (0) 0000 Belt, B.00 RAW COGGED (0) 000 Bolt, Hex.- x.0 Grade 0000 Bushing, Spacer.0 x. x Pulley, V.0 x.00 ID Single Bearing 0000 Cap, Idler Bearing SEALING 0 AR Idler Pivot Arm Weldment- Black 000 Bolt, Round Head Square Neck.0- x.00 Grade 000 Bearing, Pedestal Bolt, Shoulder EP.- x.0 Hex 0000 Spring, Extension (Deck Idler) 0000 Washer, Flat Steel.x.0 x AR Bushing,.00 x. x Bolt, Hex.- x Washer, Flat Steel.0 x.0 x. 00 Key, Square. x. x RC Spindle Assembly 000 Nut, Locking-Center.- 00 Idler, Pivot Arm Sheave,." ID x " OD 000 Bolt, Hex.- x. 000 Washer, Flat Steel.0 x. x Sheave, Double.0' ID x." x." OD (0) 0000 Sheave," ID x.00" OD and.0" OD (0)(0) 0000 Sheave, Double "ID x."od (0) Sheave, Double " ID x.00" OD (0) Bolt,.- x.00. Diameter Eye 000 Nut, Hex, Jam Blade, 0." (0) 000 Blade, " (0) 000 Washer, Bellville. x. x. 000 Bolt, Hex.- x. Grade Spring, Extension 000 Assembly, PTO Idler Pivot Arm (Includes item and item ) Bolt, Round Head Square Neck.0- x., Full Thread, Grade 000 Assembly, Idler Pivot Arm (Includes item and item ) 000 Nut, Coupling.- x. 000 Bolt, Round Head Square Neck.- x Sheave, Single "ID x."od (0) 0000 Sheave, Single "ID x.00" OD (0) 0000 Bolt, Round Head Square Neck.0- x.0 Grade 0000 Nut.0- Nyloc Flange 000 Washer, Flat.0 x. x Bolt, Hex.- x. Grade 000 Nut, Hex.- Model, 0

36 Ariens Company West Ryan Street Brillion, WI Fax

Rider AMP TM. Parts Manual. Model In. S.D. Deck /09 Printed in USA

Rider AMP TM. Parts Manual. Model In. S.D. Deck /09 Printed in USA AMP TM Parts Manual Rider Model 900 -In. S.D. Deck 0800 /09 Printed in USA THE MANUAL Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide