14AQ816K597 (2008) Page 1 of 23 Deck Assembly 54-inch

Transcription

1 14AQ816K597 (2008) Page 1 of 23 Deck Assembly 54-inch

2 14AQ816K597 (2008) Page 2 of 23 Deck Assembly 54-inch Bracket, Height Adjustment S Retainer Hook Brkt B 1 S Spindle Assembly A 1 /P Flange Nut:5/8-18 Not shown /P Grease Fitting:3/16:LNC #70:DRI Not shown Spindle Shaft:6.95 LG. Not shown /P Ball Bearing:20x47x14:62 Not shown A 1 Spacer:.790 ID x 1.25OD X.175 Not shown Spacer:.80 x 1.10 x Not shown A 1 /P Spacer:.79 x 1.82 x.55 Not shown Deck Pulley:V TYP:5.39 Not shown B 1 /P Deck Adjustment Bracket w/weld Nut " Deck Idler Assembly RR Inner Baffle Chute Stop Deflector Screw, 3/8-16 x S-Tapp Scr 5/16-18 x /P Screw, 3/8-16 x /P Hex Bolt 5/16-18 x /P Hex Wash S-Tapp Scr 1/4-20 x /P Screw, 3/8-16 x /P Screw, 3/8-16 x /P Hex Hd Cap Scr. 5/16-18 x 2.0 Gr /P Carriage Bolt 3/8-16 x /P Short Neck Carriage Bolt 3/8-16 x S Clevis Pin.50 Dia. x Roller Pin.5" Dia x S Hex Nut 1/ Push Nut 3/ /P Flange Locknut 5/16-18 Gr. F, Nylon /P Flange Lock-Nut 3/8-16 Gr. F Nylon A 1 /P Hex Flange Nut 5/ S Hex Nut, M S Hex Nut 5/16-18 hd. (Gr. 5) /P Hex L-Nut 1/ /P Hex L-Nut 1/ S Cotter Pin 3/32 x S Cotter Pin /P Cotter Pin S Cotter Pin 1/8" Dia x /P Spring Pin 1/4 Dia. x S Deck Adjustment Gear S Water Nozzle Adaptor Deck Roller Front Roller A 1 S Compression Spring.531 OD x 1.75 Lg C 1 /P Extension Spring.94 Dia. x Extension Spring 1.5 x Deck Wheel S L-Wash 5/16 ID /P Lockwasher 5/ S Flat Washer.406 x.875 x.059

3 14AQ816K597 (2008) Page 3 of 23 Deck Assembly 54-inch S Lockwasher D 1 /P Port, Water Shaft.75 x A 1 /P Shoulder Screw S Shoulder Screw B 1 S Blade Idler Belt Keeper Rod /P Deck Release Pin Deck Adjustment Rod S Spacer.55 ID x.75 OD S Spacer.82 ID x 1.0 OD x Spacer.380 ID x.90 OD x Spacer.385 ID x.88 OD x S V-Type Belt, B Section S Idler Poulie w/flange 4.25 Dia A 1 Bracket, Stabilizing B 1 /P Deck Shirt Idler Bracket A 1 Spindle Cover RH Spindle Cover LH A 1 /P Chute Assembly Mulching Plug Plug Bolt, M16 x /P Flat Washer.64 x 1.24 x A 1 S Front Deck Rod Adjustment Bracket S Hairpin Clip S Clevis Pin.50 x.78

4 14AQ816K597 (2008) Page 4 of 23 Drive & Rear Wheel

5 14AQ816K597 (2008) Page 5 of 23 Drive & Rear Wheel /P Lug Nut, 7/ /P Hex Screw 3/8-16 x Idler Bracket /P Hex Scr 5/16-18 x S Hex Flanged L-Nut 7/16-20 Gr A 1 Belt Guard Rod A 1 /P Spacer.260 x.375 x Lg S Drive Belt Flat Washer.40 ID x.812 OD x /P Hex L-Wash HD Scr 3/8-16 x Idler Adjustment Rod, 3/ S Hex. Flanged L-Nut 3/8-16 Gr. F A 1 /P Hex Flange L-Nut 5/ S V-Pulley S Int. Cotter Pin.072 x 1.13" Lg S Cotter Pin 3/32 dia x 1.00 Lg A 1 /P Variable Speed Pulley /P Hex Bolt 5/16-18 x 1,50" Lg. Gr A 1 /P Shift Rod Assembly Hex Bolt 1/4-20 x D 1 /P Ext. Spring.59 OD x 4.00 Lg S Extension Spring 6.12 Lg Extension Spring,.50 Dia. x S L-Wash 3/8 ID /P Idler V-Pulley Flat Washer.44 x.75 x B 1 /P Shoulder Spacer Shift Knob S Drag Link Ball Joint Brake Rod S Variable-speed Belt /P Thd Forming Scr. 1/4-20 x.75 Lg /P Flat Idler Pulley 2.75 OD B 1 Transmission Torque Bracket A 1 S Pulley Hub 1/2 Spline /P Hex Nut 3/ S Brake Control A 1 S Speed Control AutoDrive Pedal Assembly /P Hex Wash Taptite 5/16-18 x A 1 /P Hex Wash. Hd. Scr. 5/16-18 x.75 Lg B 1 Pin 3/8-16 x 2.68 Lg Compression Spring Extension Spring,.50 OD x Extension Spring,.50 Dia. x AutoDrive Pedal Pad A 1 /P Brake Pedal Pad S Shld. Scr.437 Dia x.162 Lg S Shoulder Screw.500 x S Hex Flange Bearing.630 ID B 1 /P Hex Flanged Bearing.628 ID Cruise Control Rod A 1 Brake Lock Control Rod

6 14AQ816K597 (2008) Page 6 of 23 Drive & Rear Wheel C 1 Cruise Latch B 1 /P Spacer.385 ID x.635 OD x S Steering Support Bracket A 1 /P AutoDrive Lockout Bracket A 1 S Brake Pedal Axle Bracket A 1 Wheel Assembly Complete, 23 x 10.5 x S Tire Only, Square Shoulder Not shown /P Rim Only Not shown S Air Valve (Not Shown) A 1 S Two Speed Transmission Assembly S-Tapp Scr 5/16-18 x S Hex Jam L-Nut 3/6-16 Gr /P Flat Washer.640 ID x 1.24 OD x /P Flange Locknut 5/16-18 Gr. F, Nylon /P Flange Lock-Nut 3/8-16 Gr. F, Nylon /P Cupped Washer.375 ID x.870 OD x A 1 /P Shoulder Screw.625 Dia. x S L-Wash 5/16 ID /P Flat Washer.38 ID x.87 OD x S Flat Washer.385 ID x.87 OD x S Idler Bracket S Switch Switch Plate S Hex Scr. AB #10-16 x.50

7 14AQ816K597 (2008) Page 7 of 23 Engine Connections

8 14AQ816K597 (2008) Page 8 of 23 Engine Connections /P Hex AB Scr #8-18 x /P Hex Wash S-Tapp Scr 1/4-20 x TT Screw 3/8-16 x S-Tapp Scr 5/16-18 x A 1 /P Scr. 5/16-18 x.75 6 N/A 1 Loctite 567 Sealant Purchase locally /P Cable Tie /P Hose Clamp A 1 S Muffler Deflector B 1 /P Exhaust Pipe LH A 1 /P Exhaust Pipe RH B 1 S Muffler Fuel Line S Oil Drain Hose S Oil Drain Cap E 1 Muffler Bracket

9 14AQ816K597 (2008) Page 9 of 23 Hood & Grille

10 14AQ816K597 (2008) Page 10 of 23 Hood & Grille /P Hex Cap Bolt 1/4-20 x.75" Lg. Gr /P Hex Wash S-Tapp Scr. 1/4-20 x /P Hex L-Flanged Nut 1/4-20 Gr. F, Nylon Hex Tapp Scr 1/4 x.75" Lg /P Truss Mach Scr 1/4-20 x.75" Lg /P Thd Forming Scr. 1/4-20 x.75 Lg /P Speed Nut /P Flange Locknut 5/16-18 Gr. F, Nylon A 1 S Head Light Lens Style Hood Latch Rod S LH Head Light Lens Style S RH Head Light Lens Style A 1 /P Hood Support Rod B 1 S Hood, Style 4 (Yellow) S LH Side Panel, Style 4, Yellow S LH Side Panel, Style C 1 S RH Side Panel, Style 4, Yellow B 1 S RH Side Panel, Style /P Hex Wash HD AB Tap Scr 5/16-18 x /P Flange Locknut 3/8-16 Gr. F, Nylon /P Flat Washer.28 ID x.74 DE x /P Flat Washer.344 ID x /P Shoulder Scr..498 x.340: 3/ A 1 S Heat Shield, 4-style S-Tapp Scr 5/16-18 x Bumper Cap E 1 /P RH Dash Support Plate Dash Panel, (w/manual PTO) Dash Panel, (w/electric PTO) Parking Brake Button D 1 LH Dash Support Plate Cruise Control Button Brake/Cruise Pivot Rod B 1 Pivot Bar Brkt A 1 /P Intake Bellow (Kohler and Intek Single) A 1 /P Intake Bellow (Intek Twin Engine) S Cap-Fuel D 1 S Fuel Tank 2 Gal. (w/electric PTO) D 1 /P Fuel Tank 2 Gal. (w/manual PTO) E 1 /P Fuel Tank 3 Gal S Ignition Key w/plastic Cover S Ignition Key w/o Plastic Cover Side Panel Support A 1 S Systems Indicator Monitor w/hour Meter S Sys. Ind. Mon. w/hr. Mtr., Curved Face B 1 S Ignition Switch-Export Module A 1 S Choke Cable 39" Lg. (Twin (optional)) S Choke Cable 23" Lg. (Single) (optional) S Socket Throttle/Choke Cable (Twin 20 HP) S Throttle/Choke Cable (Twin 25 HP) Throttle/Choke Cable (Single) Choke Plug

11 14AQ816K597 (2008) Page 11 of 23 Hood & Grille /P Bracket - PTO Switch B 1 /P Screw 5/16-18 x /P Hex Scr 5/16 x 1,00 Gr Push Speed Nut S Miniature Lamp 12V Socket Type S Clevis Pin S Hairpin Cotter A 1 S Bumper Assembly F 1 S L.H. Dash Support Plate F 1 S R.H. Dash Support Plate /P Torx Mach. AB-Tapp Scr. 1/4-14 x.625 Lg S Hood Bracket Assembly Hood Plenum Hood Plenum-Black A 1 S Hood, Style S Hood, Style 6, Beige S Electric PTO Switch (if equipped) S Ignition Switch Ratchet Clip.30 Dia Accessory Net A 1 S Headlight Harness (Elect. PTO w/hr. meter) A 1 S Headlight Harness (Manual PTO w/hr. meter) B 1 S Wire Harness (not shown)

12 14AQ816K597 (2008) Page 12 of 23 Label Map

13 14AQ816K597 (2008) Page 13 of 23 Label Map 1 777CX LBLX: MADE IN USA 2 777CD LABEL-HOODSIDE RH STY 6 COLUMBIA 3 777CD LABEL-HOODSIDE LH STY 6 COLIMBIA 4 777CD LABEL-REAR FENDER COLUMBIA 5 777S S LABEL-SAFETY/INST CANADA 6 777I LABEL-CHECK ENG OIL 7 777I LABEL-HITCH PLATE BYPASS ROD 8 777S LABEL:RIDER DECK: UNDERCHUTE EXP 9 777I LABEL-DASH I LABEL-BELT ROUTE S LABEL:RIDER:SAFETY DECK D LABEL-HYD 54" FNDR COLUMBIA 54'' Deck D LABEL-RDR:FNDR:46:HYDRO:GT:597 46'' Deck X LABEL-LENS REFLECT

14 14AQ816K597 (2008) Page 14 of 23 PTO & Battery

15 14AQ816K597 (2008) Page 15 of 23 PTO & Battery B 1 Lower Frame Assembly /P Hex Wash HD S-Tapp Scr 5/16-18 x /P Thd Forming Scr. 1/4-20 x.75 Lg S-Tapp Scr 5/16-18 x /P Hex Bolt 3/8-16 x /P Hex L-Flanged Nut 1/4-20 Gr. F Nylon /P Flange Lock-Nut 3/8-16 Gr. F Nylon Compression Spring 1.28 x S Ext. L-Washer 1/4 ID Axle Bracket /P Hex Wash S-Tapp Scr 1/4-20 x Solenoid Shoulder Spacer.38 x 1.0 x A 1 Battery Retainer Rod Battery Tray A 1 Frame Seat Bracket D 1 S Upper Frame (600) C 1 Upper Frame (800) /P Hex Cap Screw, 3/8-16 x 2.25 Gr A 1 /P Hex Bolt 7/16-20 x 3.25 Gr A 1 S Electric PTO Clutch 46 & 50" Deck C 1 S Electric PTO Clutch 54" Deck Flat Washer 1.03 ID x 1.64 OD x B 1 /P Spacer.385 ID x.635 OD x B 1 /P Engine Pulley (hydrostatic models) A 1 /P Engine Pulley, 3.56 OD S Lockwasher 7/16 ID S Electric PTO Clutch 42" Deck S Steering Support Bracket S V-Belt Type A Sec x (46" Deck) S V-Belt Type A Sec x (54" Deck) S V-Belt 90.8 (50" Deck) S PTO Belt (w/42" deck) D 1 S Battery 245 CCA (Dry) Hex Flg. Bolt 1/4-10 x.75 Gr /P Sems Hex Nut 1/ /P Wing Nut 1/4-20 Thd Shoulder Screw, 1/ A 1 Hex Hd. Cap Scr. 7/16-20 x B 1 S Bracket Clutch (w/ 54" Deck) Bracket - Deck Stop (w/54" Deck)

16 14AQ816K597 (2008) Page 16 of 23 Quick Reference

17 14AQ816K597 (2008) Page 17 of 23 Quick Reference /P Spark Plug KH S 1 /P Oil Filter N/A 1 Pre Filter KH S1 1 /P Air Filter KH S1 1 /P Fuel Filter S Fuel cap B 1 S Deck Spindles 54'' Deck S Deck Spindles 46'' Deck B 1 S Blades 54'' Deck A 1 S Blades - Outside 46'' Deck A 1 S Blades - Inside 46'' Deck A 1 /P Blade Nut /P Spindle Bolt - RH 54'' Deck /P Spindle Bolt - LH 54'' Deck S Drive Belt S Deck Belt 54'' Deck Deck Belt 46'' Deck Deck Wheels 54'' Deck /P Deck Wheels 46'' Deck S Water Nozzle Adapter S Ignition Keys S Ignition Switch Module S PTO Switch C 1 S PTO Clutch A 1 /P Discharge Chute 54'' Deck B 1 S Discharge Chute 46'' Deck Mulch Plug 54'' Deck Mulch Plug 46'' Deck inch Two-stage Snow Thrower Triple Bagger Grass Collector (for 54-inch Decks) Wheel Weights OEM Electric Sleeve Hitch OEM Hydraulic Tiller, 30" (requires ) Dozer Blade, 46" 19A Steel Cart, 16 Cubic Foot Tire Chains, 23"

18 14AQ816K597 (2008) Page 18 of 23 Seat & Fender

19 14AQ816K597 (2008) Page 19 of 23 Seat & Fender B 1 /P Deck Stabilizer Rod S Lift Shaft Assembly (42" and 46" Deck) S Lift Shaft Assembly (54" Deck) S Clevis Pin S-Tapp Scr 5/16-18 x /P Hex Flange Locknut 3/8-16 Gr. F,Nylon /P Hex Flange Locknut 5/16-18 Gr. F Nylon /P Hex Nut, 1/ S Int. Cotter Pin 5/16 Dia S Internal Cotter Pin.080 x A 1 E-ring Handle Grip /P Torsion Spring /P Extension Spring.84 x /P Cupped Wash..345 ID x.88 OD x Flat Washer.531 ID x OD x Spring Switch, Inner A 1 /P Shoulder Scr..437 Dia x S Shoulder Screw.500 x.25 (46"/50") S Hex Flange Bearing.630 ID S Spring Switch, Outer Lift Cable, Lift Handle Roller Pulley S Arm Lift (46"/54" deck w/electric PTO) A 1 S Deck Stabilizer Bracket S-Tapp Scr 5/16-18 x.75 (w/ b) B 1 /P Screw 5/16-18 x.75 (601) Hex Scr. 1/4-15 x Lift Lever Cover C 1 S Shift Lever Cover w/cup Holder /P Flat Washer.344 ID x B 1 Lift Adjustment Bracket A 1 Fender (801) A 1 Fender C 1 Seal Mounting Bracket /P Hex B-Tapp Wash Scr #10-16 x /P Hex Flange Locknut 1/4-20 Gr. F Nylon A 1 /P Seat Adjuster Grip Spacer Compression Spring 1.5" Lg Insulator Plate /P Hex Wash HD AB S-Tapp Scr # A 1 S Shoulder Screw.340 x.285: 1/ A 1 /P Shoulder Screw,.50 x.925, 3/ Seat Stop D 1 /P Seat Pivot Bracket A 1 S Seat Adjustment Lever Seat Adjustment Selector A 1 /P Seat, " High, High Back-Black D 1 Seat, High Back YM Yellow Seat, High Back w/armrest RH Foot Pad

20 14AQ816K597 (2008) Page 20 of 23 Seat & Fender LH Foot Pad S Cotter Pin 3/32 dia. x 1.00 Lg A 1 Arm Lift (46" deck w/manual PTO & 50" deck) D 1 /P Seat Lift Bracket A 1 /P Lift Lever Cover (Model 60R) B 1 Seat Pivot Bracket, Manually Adjusted Grommet Flg. Spacer.3125 x.4375 x /P Hex Wash Hd Scr. 3/8-16 x.625 Gr /P Ratchet Clip.25 Dia S Shoulder Bolt.437 Dia. x Push Speed Nut (Quick Adjustment Only) A 1 /P Shoulder Spacer.625 x.175, 3/ Knob, 3/8-16 x S Flat Washer.406 x.875 x /P Carriage Bolt 5/16 x 18 x.75" Lg A 1 /P Hex TT Scr. 5/16-18 x Insulator Plate /P Carriage Bolt 1/4-20 x 1.00" Lg /P Sems Hex Nut 1/ RH Fender Flare LH Fender Flare A 1 Cover w/cup Holder /P Hex Wash S-Tapp Scr 1/4-20 x S Cup Holder, Style S Hex Nut 1/ /P Flat Washer.510 x 1.12 x A 1 /P Shoulder Screw.50 x 2.230:3/ Shoulder Screw.625 x.175: 3/ B 1 Deck Lift Arm RH (42" Deck) B 1 /P Deck Lift Arm LH (Not Shown) /P Ext. Lockwasher 5/16 ID Arm Rest Ass'y Not shown

21 14AQ816K597 (2008) Page 21 of 23 Steering

22 14AQ816K597 (2008) Page 22 of 23 Steering B 1 Lower Frame Assembly A 1 Axle End Cap - Std S LH Axle Assembly,.750 Dia. 42" Deck S RH Axle Assembly, 750 Dia. 42" Deck Hex Cap Screw 3/8-16 x 1.00 Gr. 5 Spec RH Drag Link A 1 /P LH Drag Link Fr. Deck Hanger Brkt. (Style 6 w/46" deck) S Hex Cent. L-Nut 3/ Spacer.71 ID x.125 OD x.56" Lg /P Flange Lock Nut, 7/ Shoulder Bolt.50 x 2.38: 3/ E 1 S Steering Gear, 11/90 Ratio Steering Pinion Gear A 1 S Ball Joint, 7/ /P Fl. Washer.510 x x Steering Shaft,.625 OD x S Plastic Bushing.380 ID Hex Flange Bearing, 5/ Shoulder Spacer A 1 S LH Axle Assembly,.750 Dia A 1 S RH Axle Assembly,.750 Dia B 1 /P Pivot Bar A 1 /P Hex Flange L-Nut 5/16-18 Gr Cotter Pin 5/32" Dia. x 1.25, Square head /P Cotter Pin 5/32" Dia. x /P Push Cap, S Flat Washer.780 ID X 1.56 OD A 1 Flat Washer.781 ID x 1.90 OD A 1 /P Shoulder Screw,.5 x 2.2, 3/ A 1 /P Flange Bearing.760 ID x.937 OD Wheel Assembly, 15 x 6 x 6 Plastic Bushing Tire Only, 15x6x S Rim Only 15" Plastic Bushing Wheel Assembly, 15 x 6 x 6 Ball Bearing Tire Only15x6x A 1 Rim Only 15" Ball Bearing A 1 /P Wheel Assembly, 16 x 7.5 x 8 Plastic Bushing Tire Only 16x7.5x S Rim Only 16" Plastic Bushing S Valve Not shown B 1 /P Bearing, Flange Plastic Bushing, Not shown B 1 /P Bearing, Flange w/fitting Plastic Bushing, Not shown S Bearing, Flange Ball Bearing, Not shown Lube Fitting Not shown A 1 /P Hub Cap F 1 S Steering Support Bracket /P Shld. Scr..500 Dia. X.335" Lg /P Hex Flange L-Nut 3/8-16 Gr. F Cap

23 14AQ816K597 (2008) Page 23 of 23 Steering Steering Wheel Cap - Small w/logo Steering Wheel - 3 Spokes Std. Grip A 1 /P Steering Wheel - 3 Spokes Soft Grip A 1 S Plastic Hub Cap A 1 Cast Iron Pivot Bar (.750 dia.) S Fitting, Lube, 3/16 Drive Type Not shown /P Fitting, Lube, M6 Threaded Type Not shown /P Hex Screw 5/16-18 X 1.00 Special A 1 S Pivot Bar End Cap /P Hex Screw 3/16 x S Flat Washer.406 ID x.875 OD x A 1 /P Steering Wheel Cover - Troy Bilt A 1 /P Hex Wash HD AB Tap Scr 5/16-12 x A 1 Steering Wheel Cover - MTD Steering Wheel Cap Steering Wheel - Soft Grip Steering Wheel Cap - Small w/o logo