Chapter 6.0. Chapter 6.0 Eddy Current Examples. 6.1 Asymmetrical Conductor with a Hole. Ansoft Maxwell 3D Field Simulator v11 User s Guide
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1 Chapter 6.0 Chapter 6.0 Eddy Current Examples Asymmetrical Conductor with a Hole 6
2 The Asymmetrical Conductor with a Hole This example is intended to show you how to create and analyze an Asymmetrical Conductor with a Hole using the Eddy Current solver in the Ansoft Maxwell 3D Design Environment. Coil (Copper) Stock (Aluminum) -207
3 Getting Started Launching Ansoft Maxwell 1. To access Ansoft Maxwell, click the Microsoft Start button, select Programs, and select the Ansoft > Maxwell 11 program group. Maxwell 11. Setting Tool Options To set the tool options: Note: In order to follow the steps outlined in this example, verify that the following tool options are set : 1. Select the menu item Tools > Options > Maxwell Options 2. Maxwell Options Window: 1. Click the General Options tab Use Wizards for data entry when creating new boundaries: Checked Duplicate boundaries with geometry: Checked 3. Select the menu item Tools > Options > 3D Modeler Options. 4. 3D Modeler Options Window: 1. Click the Operation tab Automatically cover closed polylines: Checked 2. Click the Drawing tab Edit property of new primitives: Checked -208
4 Opening a New Project To open a new project: In an Ansoft Maxwell window, click the On the Standard toolbar, or select the menu item File > New. From the Project menu, select Insert Maxwell Design. Set Solution Type To set the solution type: Select the menu item Maxwell > Solution Type Solution Type Window: Choose Eddy Current Click the OK button -209
5 Creating the 3D Model Set Model Units To set the units: 1. Select the menu item 3D Modeler > Units 2. Set Model Units: 1. Select Units: mm Set Default Material To set the default material: 1. Using the 3D Modeler Materials toolbar, choose Select 2. Select Definition Window: 1. Type aluminum in the Search by Name field -210
6 Create Stock To create the stock: 1. Select the menu item Draw > Box 2. Using the coordinate entry fields, enter the box position X: 0.0, Y: 0.0, Z: 0.0, Press the Enter key 3. Using the coordinate entry fields, enter the opposite corner of the box: dx: 294.0, dy: 294.0, dz: 19.0, Press the Enter key To set the name: 1. Select the Attribute tab from the Properties window. 2. For the Value of Name type: stock To fit the view: 1. Select the menu item View > Fit All > Active View. Create Hole in Stock To create the hole: 1. Select the menu item Draw > Box 2. Using the coordinate entry fields, enter the box position X: 18.0, Y: 18.0, Z: 0.0, Press the Enter key 3. Using the coordinate entry fields, enter the opposite corner of the box: dx: 126.0, dy: 126.0, dz: 19.0, Press the Enter key To set the name: 1. Select the Attribute tab from the Properties window. 2. For the Value of Name type: hole To select the objects: 1. Select the menu item Edit > Select All To complete the stock: 1. Select the menu item 3D Modeler > Boolean > Subtract 2. Subtract Window Blank Parts: stock Tool Parts: hole Click the OK button -211
7 Set Default Material 1. Using the 3D Modeler Materials toolbar, choose Select 2. Select Definition Window: 1. Type copper in the Search by Name field Create Coil (Hole) To create coil: 1. Select the menu item Draw > Box 2. Using the coordinate entry fields, enter the box position X: 119.0, Y: 25.0, Z: 49.0, Press the Enter key 3. Using the coordinate entry fields, enter the opposite corner of the box: dx: 150.0, dy: 150.0, dz: 100.0, Press the Enter key To set the name: 1. Select the Attribute tab from the Properties window. 2. For the Value of Name type: coil_hole To create the filets: 1. Select the menu item Edit > Select > Edges. 2. Using the mouse graphically select the 4 z-directed edges. Hold down the CTRL key to make multiple selections. 3. Select the menu item 3D Modeler > Fillet 4. Fillet Properties 1. Fillet Radius: 25mm 2. Setback Distance: 0mm Select 4 Edges -212
8 Create Coil To create coil: 1. Select the menu item Draw > Box 2. Using the coordinate entry fields, enter the box position X: 94.0, Y: 0.0, Z: 49.0, Press the Enter key 3. Using the coordinate entry fields, enter the opposite corner of the box: dx: 200.0, dy: 200.0, dz: 100.0, Press the Enter key To set the name: 1. Select the Attribute tab from the Properties window. 2. For the Value of Name type: coil To create the filets: 1. Select the menu item Edit > Select > Edges. 2. Using the mouse graphically select the 4 z-directed edges. Hold down the CTRL key to make multiple selections. 3. Select the menu item 3D Modeler > Fillet 4. Fillet Properties 1. Fillet Radius: 50mm 2. Setback Distance: 0mm To select the object for subtract 1. Select the menu item Edit > Select > Objects 2. Select the menu item Edit > Select > By Name 3. Select Object Dialog, 1. Select the objects named: coil, coil_hole To complete the coil: 1. Select the menu item 3D Modeler > Boolean > Subtract 2. Subtract Window Blank Parts: coil Tool Parts: coil_hole Click the OK button To fit the view: 1. Select the menu item View > Fit All > Active View. -213
9 Create Offset Coordinate System To create an offset Coordinate System: 1. Select the menu item 3D Modeler > Coordinate System > Create > Relative CS > Offset 2. Using the coordinate entry fields, enter the origin X: 200.0, Y: 100.0, Z: 0.0, Press the Enter key Create Excitation Object Selection 1. Select the menu item Edit > Select > By Name 2. Select Object Dialog, Section Object 1. Select the objects named: coil 1. Select the menu item Edit > Surface > Section Separate Bodies 1. Section Plane: XZ 1. Select the menu item Edit > Boolean > Separate Bodies Assign Excitation 1. Select the menu item Maxwell > Excitations > Assign > Current 2. Current Excitation : General 1. Name: Current1 2. Value: 2742 A 3. Type: Stranded Note: The current flow should be counter-clockwise when viewing the coil from above. Use the Swap Direction button to change the direction. -214
10 Set Eddy Effect To set the eddy effect for the stock object 1. Select the menu item Maxwell > Excitations > Set Eddy Effects 2. Set Eddy Effect, 1. Check the settings as shown Show Conduction Path Show Conduction Path 1. Select the menu item Maxwell > Excitations > Conduction Paths > Show Conduction Paths 2. From the Conduction Path Visualization dialog, select the rows to visualize the conduction path in on the 3D Model. 3. Click the Close button Define a Region To define a Region: 1. Select the menu item Draw > Region 1. Padding Date: One 2. Padding Percentage:
11 Analysis Setup Creating an Analysis Setup To create an analysis setup: 1. Select the menu item Maxwell > Analysis Setup > Add Solution Setup 2. Solution Setup Window: 1. Click the General tab: Percent Error: 2 2. Click the Convergence tab: Refinement Per Pass: 50 % 3. Click the Solver tab: Adaptive Frequency: 200 Hz 4. Click the OK button Save Project To save the project: 1. In an Ansoft Maxwell window, select the menu item File > Save As. 2. From the Save As window, type the Filename: maxwell_asymcond 3. Click the Save button Analyze Model Validation To validate the model: 1. Select the menu item Maxwell > Validation Check 2. Click the Close button Note: To view any errors or warning messages, use the Message Manager. Analyze To start the solution process: 1. Select the menu item Maxwell > Analyze All -216
12 Create Reports Create z-component of B-Field (real part) vs. Distance plot on a line To create a line: 1. Make sure that the Global Coordinate System is selected: 3D Modeler > Coordinate System > Set Working CS 2. Select the menu item Draw > Line 3. When the dialog appears asking to create a non-model object, click the Yes button. 4. Select the menu item Draw > Line 5. Using the coordinate entry fields, enter the vertex point: X: 0.0, Y: 72.0, Z: 34.0, Press the Enter key 6. Using the coordinate entry fields, enter the vertex point: X: 288.0, Y: 72.0, Z: 34.0, Press the Enter key 7. Using the mouse, right-click and select Done To set the name: 1. Select the Attribute tab from the Properties window. 2. For the Value of Name type: FieldLine -217
13 To calculate real part of the z-component of B-field (use the fields calculator) 1. Select the menu item Maxwell > Fields > Calculator 2. Select Quantity: B 3. Select Vector: Scal? > Scalar Z 4. Select General: Complex > Real 5. Click the Smooth button 6. Click the Number Button 1. Type: Scalar 2. Value: Click the * button 8. Click the Add button 9. Named Expression 1. Name: Bz_real 10. Click the Done button Create Report 1. Select the menu item Maxwell > Results > Create Report 2. Create Report Window: 1. Report Type: Fields 2. Display Type: Rectangular 3. Traces Window: 1. Solution: Setup1: LastAdaptive 2. Domain: FieldLine 3. Click the Y tab 1. Category: Calculator Expressions 2. Quantity: Bz_real 3. Function: <none> 4. Click the Add Trace button 4. Click the Done button -218
14 Field Overlays Create Field Overlay To select an object Select the menu item Edit > Select > By Name Select Object Dialog, Select the objects named: stock Click the OK button To create a field plot: 1. Select the menu item Maxwell > Fields > Fields > J > Mag_J 2. Create Field Plot Window 1. Solution: Setup1 : LastAdaptive 2. Quantity: Mag_J 3. In Volume: All 4. Plot on Surface Only: Checked 5. Click the Done button -219
15 Create Field Overlay To select an object Select the menu item Edit > Select > By Name Select Object Dialog, Select the objects named: stock Click the OK button To create a field plot: 1. Select the menu item Maxwell > Fields > Fields > J > Vector_J 2. Create Field Plot Window 1. Solution: Setup1 : LastAdaptive 2. Quantity: Vector_J 3. In Volume: All 4. Plot on Surface Only: Checked 5. Click the Done button To modify a Magnitude field plot: 1. Select the menu item Maxwell > Fields > Modify Plot Attributes 2. Select Plot Folder Window: 1. Select: J 3. J Window: 1. Click the Plots tab 1. Plot: Vector_J1 2. Vector Plot 3. Set the Spacing slider to the minimum 2. Click the Marker/Arrow tab 1. Arrow Options 2. Map Size: Unchecked 3. Arrow Tail: Unchecked 4. Use the slider bar to adjust the size 2. Click the Close button -220
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