Type S801, soft starters

Transcription

1 Type S80, soft starters

2 The power of fusion There s a certain energy at Eaton. It s the power of uniting some of the world s most respected names to build a brand you can trust to meet every power management need. The energy created supports our commitment to powering business worldwide. Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it s needed most. With unparalleled knowledge of electrical power management across industries, experts at Eaton deliver customized, integrated solutions to solve our customers most critical challenges. Eaton.com.cn/Electrical. All of the above are trademarks of Eaton Corporation or its affiliates. Eaton has a license to use the Westinghouse brand name in Asia Pacific. 0 Eaton Corporation.

3 Type S80, Soft Starters Content Type S80, Soft Starters Type S80, Soft Starters Operation... Features...4 Benefits...4 Standards and Certifications...4 Selection...4 Product Selection...5 Accessories...9 Options...0 Technical Data and Specifications... Wiring Diagrams...5 Dimensions...6 Type S80, Soft Starters Product Description Eaton s S80 line of reduced voltage soft starters is very compact, multi-functional, easy to install and easy to program. Designed to control acceleration and deceleration of three-phase motors, the line is available for current ranges from A all the way through 000A applications, and is suitable for mounting in motor control centers or in enclosed control applications. Application Description The S80 line of soft starters is designed to be the smallest, most compact soft starter in the market today. With this small size, it can easily fit in place of existing soft starter designs, wyedelta starters or across-theline contactors This feature allows easy retrofits of existing motor control centers or enclosures, and saves the expense of replacing existing structure or adding a new one to house a soft starter. The product is designed to work with three-phase motors in a delta (three-lead) configuration. The S80 works with all motors from fractional horsepower up to motors requiring 000A of steady-state current. The built-in overload (in ranges from 000A) and run bypass contactor make installation and setup quick and easy. The overload also offers some advanced protective functions to give additional motor protection. With the pump control option, it is the No. soft starter available for pumping applications. This unique soft stopping control provides a smooth transition for stopping a motor and eliminates the waterhammer effect that can damage pipes, valves and pumps.

4 Type S80, Soft Starters Operation Overload Functionality Overtemperature Protects the device from overheating. Starter will shut down at 00 C. Stall Selectable protective feature, unit trips to protect system in event motor can not get to rated speed in the defined ramp period. Jam Selectable protective feature, unit trips to prevent damage to motor during normal run. Phase Loss Selectable protective feature, trips under voltage loss condition to any phase. Phase Reversal Selectable protective feature, trips when phase rotation is something other than A-B-C. Kick Start Selectable feature that provides a current kick of up to 550% of full load current for 0 to.0 seconds. This provides the additional torque required at startup to break free a motor. Ramp Start Provides a constant increase in torque to the motor. Current Limit Start Limits the maximum current available to the motor during the startup phase. Soft Stop Allows for a controlled stopping of a frictional load. Shorted SCR Detection Monitors for shorted SCR in the power polls. Starting Characteristics Kick Start Provides an initial boost of current to the motor to help break free the rotor and start spinning the motor. 0 85% of locked rotor torque 0.0 seconds duration Starting Characteristics Kick Start 00% Locked Rotor Torque Run (FLA) Kick Start Ramp Time (Seconds) Ramp Start The most commonly used form of soft start. This allows you to set the initial torque value (of the ramp) and then raises it to full voltage conditions. Adjustable initial torque = 0 85% of locked rotor torque Adjustable ramp time = seconds (can be extended with factory modification) Starting Characteristics Ramp Start Locked Rotor Torque 00% Initial Torque Run (FLA) Time (Seconds)

5 Type S80, Soft Starters Operation Current Limit This mode of soft starting is used when it becomes necessary to limit the maximum starting current due to long start times or to protect the motor. Maximum current of 0 85% locked rotor current Adjustable ramp time = seconds and can be extended to 60 seconds as a factory installed option Starting Characteristics Current Limit Max. Allowed Current 00% FLA Run Time (Seconds) Soft Stop Used when an extended coast-to-rest period is desired. Often used with high friction loads where a sudden stop may cause system or product damage. Stop time = 0 60 seconds Starting Characteristics Soft Stop Run Time (Seconds) Ramp

6 Type S80, Soft Starters Features Features Built-in overload protection Built-in run bypass contactor Adjustable ramp times Adjustable torque control Adjustable kick start control Programmable overload settings, 00% (.:) of rated current for the unit Physically fits in place of most NEMA and IEC starters Easy to use control interface module Soft stop control Multiple trip class settings (5, 0, 0 and 0) Six SCR control Optional pump control Optional extended ramp time Optional CIM door mount kit for safety Optional IP0 protection Optional Inside-the-delta mode Benefits Reduced wear on belts, gears, chains, clutches, shafts and bearings Allows for controlling the inrush current to the motor Reduced inrush current leads to more stable power grid and can lower peak demand charges Elimination of waterhammer in pumping applications Less shock to product on conveyor lines and material handling gear 4 Vdc control enhances personnel and equipment safety Standards and Certifications IEC 947 compliant EN CSA certification culus listed (File No. E057) CE marked CCC certification User Manuals A comprehensive user manual is available and can be downloaded free of charge from by performing a document search for MN090008E. The Inside-the-Delta User Manual can be found by searching for Pub. No. MN090009E. Selection S80 Open Soft Starters S 80 N66 N S S = Soft Starter 80 = Non-combination soft starter N7 =7A N66 =66A R0 =05A R =5A T8 =80A T4 =40A T0 =04A U6 =60A U4 =40A Ampere Rating U50 = 500A 4 V6 = 60A V4 = 40A V50 = 500A V65 = 650A V7 = 70A V85 = 850A V0 = 000A Options N = No options P = Pump control V = 690V option B = Level sensing D = Inside the delta L = Extended ramp start S = Standard soft starter overload W = Without CIM (Control Interface Module) of Poles = Three-pole device T-, U- and V-Frames require lug kits found on Page 9. All units require a 4 Vdc power supply found on catalog Page 9, or equivalent. 690V is available only from T8 thru V85. Not available on U-Frames. 4 U-Frame 500A unit does not have IEC certification. 4

7 Type S80, Soft Starters Product Selection Product Selection Standard Duty Ratings The table below is the base ratings for the soft starter. The tables included in this catalog are meant to be a selection table for different applications, but to match a unit to your exact application, consult with your local Eaton representative or call our Technical Resource Center. Standard Duty Ratings Starting Method Ramp Current % of FLA Ramp Time Seconds Starts per Hour Ambient Temperature Soft start 00% 0 sec. 50 C Full voltage 500% 0 sec. 50 C Wye-delta 50% 0 sec. 50 C 80% RVAT 480% 0 sec. 50 C 65% RVAT 90% 0 sec. 50 C 50% RVAT 00% 0 sec C Motor applications and customer needs come in many different varieties. With the standard and severe duty rating tables, we have attempted to provide guidelines on what the soft starter is capable of. If the application falls under these categories, you can use these charts. For other applications, or when a question arises, consult with your local Eaton representative or call our Technical Resource Center. S80 Standard Duty 5 Second Ramp, 4 Starts per Hour, 00% Current Limit at 40 C Three-Phase Motors kw Rating (50 Hz) hp Rating (60 Hz) Max. 00V 0V 460V V Current 0V V 440V.0SF.5SF.0SF.5SF.0SF.5SF.0SF.5SF Frame Size N S80N7NS S80N66NS Frame Size R S80R0NS S80RNS Frame Size T S80T8NS S80T4NS S80T0NS Frame Size U S80U6NS S80U4NS S80U50NS 4 Frame Size V S80V6NS S80V4NS S80V50NS S80V65NS S80V7NS S80V85NS S80V0NS 5 For Pump Option, replace character 8 with P and also, see Page V is available only from T8 thru V85. Not available on U-Frames. For a longer ramp acceleration time of 0.5 to 60 seconds, see Page 0. For two-wire (level sensing) control, change the last digit from S to B. 4 U-Frame 500A does not have IEC certification. 5 For more information on optimum performance of the 000A Frame Size V S80, see Appendix C of MN090008E. 5

8 Type S80, Soft Starters Product Selection S80 Standard Duty 5 Second Ramp, 4 Starts per Hour, 00% Current Limit at 40 C Three-Phase Motors kw Rating (50 Hz) hp Rating (60 Hz) Max. 00V 0V 460V V Current 0V V 440V.0SF.5SF.0SF.5SF.0SF.5SF.0SF.5SF Frame Size N / S80N7NS S80N66NS Frame Size R S80R0NS S80RNS Frame Size T S80T8NS S80T4NS S80T0NS Frame Size U S80U6NS S80U4NS S80U50NS 4 Frame Size V S80V6NS S80V4NS S80V50NS S80V65NS S80V7NS S80V85NS S80V0NS 5 For Pump Option, replace character 8 with P and also, see Page V is available only from T8 thru V85. Not available on U-Frames. For a longer ramp acceleration time of 0.5 to 60 seconds, see Page 0. For two-wire (level sensing) control, change the last digit from S to B. U-Frame 500A does not have IEC certification. For more information on optimum performance of the 000A Frame Size V S80, see Appendix C of MN090008E. 6

9 Type S80, Soft Starters Product Selection S80 Standard Duty 5 Second Ramp, 4 Starts per Hour, 00% Current Limit at 50 C Three-Phase Motors kw Rating (50 Hz) hp Rating (60 Hz) Max. 00V 0V 460V V Current 0V V 440V.0SF.5SF.0SF.5SF.0SF.5SF.0SF.5SF Frame Size N / S80N7NS S80N66NS Frame Size R S80R0NS S80RNS Frame Size T S80T8NS S80T4NS S80T0NS Frame Size U S80U6NS S80U4NS S80U50NS 4 Frame Size V S80V6NS S80V4NS S80V50NS S80V65NS S80V7NS S80V85NS S80V0NS 5 For Pump Option, replace character 8 with P and also, see Page 0 690V is available only from T8 thru V85. Not available on U-Frames. For a longer ramp acceleration time of 0.5 to 60 seconds, see Page 0 For two-wire (level sensing) control, change the last digit from S to B 4 U-Frame 500A does not have IEC certification. 5 For more information on optimum performance of the 000A Frame Size V S80, see Appendix C of MN090008E. 7

10 Type S80, Soft Starters Product Selection S80 Standard Duty 50 Second Ramp, Starts per Hour, 00% Current Limit at 50 C Three-Phase Motors kw Rating (50 Hz) hp Rating (60 Hz) Max. 00V 0V 460V V Current 0V V 440V.0SF.5SF.0SF.5SF.0SF.5SF.0SF.5SF Frame Size N S80N7NS S80N66NS Frame Size R S80R0NS S80RNS Frame Size T S80T8NS S80T4NS S80T0NS Frame Size U S80U6NS S80U4NS S80U50NS 4 Frame Size V S80V6NS S80V4NS S80V50NS S80V65NS S80V7NS S80V85NS S80V0NS 5 For Pump Option, replace character 8 with P and also, see Page 0 690V is available only from T8 thru V85. Not available on U-Frames. For a longer ramp acceleration time of 0.5 to 60 seconds, see Page 0 For two-wire (level sensing) control, change the last digit from S to B 4 U-Frame 500A does not have IEC certification. 5 For more information on optimum performance of the 000A Frame Size V S80, see Appendix C of MN090008E. 8

11 Type S80, Soft Starters Product Selection S80 Standard Duty 5 Second Ramp, 4 Starts per Hour, 450% Current Limit at 40 C Three-Phase Motors kw Rating (50 Hz) hp Rating (60 Hz) Max. 00V 0V 460V V Current 0V V 440V.0SF.5SF.0SF.5SF.0SF.5SF.0SF.5SF Frame Size N / 7-/ 0 7-/ S80N7NS S80N66NS Frame Size R S80R0NS S80RNS Frame Size T S80T8NS S80T4NS S80T0NS Frame Size U S80U6NS S80U4NS 4 Frame Size V S80V6NS S80V4NS S80V50NS S80V65NS S80V7NS S80V85NS S80V0NS 5 For Pump Option, replace character 8 with P and also, see Page 0 690V is available only from T8 thru V85. Not available on U-Frames. For a longer ramp acceleration time of 0.5 to 60 seconds, see Page 0 For two-wire (level sensing) control, change the last digit from S to B 4 U-Frame 500A does not have IEC certification. 5 For more information on optimum performance of the 000A Frame Size V S80, see Appendix C of MN090008E. 9

12 Type S80, Soft Starters Product Selection S80 Standard Duty 0 Second Ramp, 4 Starts per Hour, 450% Current Limit at 40 C Three-Phase Motors kw Rating (50 Hz) hp Rating (60 Hz) Max. 00V 0V 460V V Current 0V V 440V.0SF.5SF.0SF.5SF.0SF.5SF.0SF.5SF Frame Size N S80N7NS S80N66NS Frame Size R S80R0NS S80RNS Frame Size T S80T8NS S80T4NS S80T0NS Frame Size U S80U6NS S80U4NS S80U50NS Frame Size V S80V6NS S80V4NS S80V50NS S80V65NS S80V7NS S80V85NS S80V0NS 5 For Pump Option, replace character 8 with P and also, see Page 0 690V is available only from T8 thru V85. Not available on U-Frames. For a longer ramp acceleration time of 0.5 to 60 seconds, see Page 0 For two-wire (level sensing) control, change the last digit from S to B 4 U-Frame 500A does not have IEC certification. 5 For more information on optimum performance of the 000A Frame Size V S80, see Appendix C of MN090008E. 0

13 Type S80, Soft Starters Product Selection Severe Duty Ratings The table below is the base ratings for the soft starter. The tables included in this catalog are meant to be a selection table for different applications, but to match a unit to your exact application, consult with your local Eaton representative or call our Technical Resource Center. Severe Duty Ratings Starting Method Ramp Current % of FLA Ramp Time Seconds Starts per Hour Ambient Temperature Soft start 450% 0 sec C Full voltage 500% 0 sec C Wye-delta 50% 65 sec. 50 C 80% RVAT 480% 5 sec C 65% RVAT 90% 40 sec C 50% RVAT 00% 60 sec C Severe duty ratings are defined as any combination of parameters that exceed the standard duty ratings where the ramp time is over 0 seconds, the number of starts per hour exceeds 4, or the current limit set is over 00%. Example: 5-second ramp, 5 starts per hour, 50% current limit at 40 C ambient. S80 Severe Duty >0 Second Ramp, >4 Starts per Hour or >00% Current Limit Three-Phase Motor kw Rating (50 Hz) hp Rating (60 Hz) Max. 00V 0V 460V 575V Current 0V V 440V.0SF.5SF.0SF.5SF.0SF.5SF.0SF.5SF Frame Size N / S80N7NS S80N66NS Frame Size R S80R0NS S80RNS Frame Size T S80T8NS S80T4NS S80T0NS Frame Size U S80U6NS S80U4NS S80U50NS Frame Size V S80V6NS S80V4NS S80V50NS S80V65NS S80V7NS S80V85NS S80V0NS 4 4 For a longer ramp acceleration time of 0.5 to 60 seconds, see Page 0. For two-wire (level sensing) control, change the last digit from S to B U-Frame 500A unit does not have IEC certification. For more information on optimum performance of the 000A Frame Size V S80, see Appendix C of MN090008E.

14 Type S80, Soft Starters Product Selection Inside-the-Delta Standard Duty Ratings S80 Inside-the-Delta Standard Duty 5 Second Ramp, 4 Starts per Hour, 00% Current Limit at 40 C Ambient Three-Phase Motor Max. Continuous Motor Line Current kw Rating (50 Hz) 0V V 440V hp Rating (60 Hz) 00V 0V 460V 575V.0SF.5SF.0SF.5SF.0SF.5SF.0SF.5SF Frame Size N S80N7ND S80N66ND Frame Size R S80R0ND S80RND Frame Size T S80T8ND S80T4ND S80T0ND Frame Size U S80U6ND S80U4ND S80U50ND Frame Size V S80V6ND S80V4ND S80V50ND S80V65ND 46 S80V7ND 47 S80V85ND S80V0ND 5 sec. start, 00% inrush, 40 C, start every 5 minutes. If these start parameters are exceeded, please refer to 90 mm V-Frame, 865A Inside-the-Delta Starter. U-Frame 500A unit does not have IEC certification. For more information on optimum performance of the 000A Frame Size V Inside-the-Delta S80, see Appendix C of MN090009E.

15 Type S80, Soft Starters Product Selection S80 Inside-the-Delta Standard Duty 5 Second Ramp, 4 Starts per Hour, 00% Current Limit at 40 C Ambient Max. Continuous Motor Line Current Frame Size N Three-Phase Motor kw Rating (50 Hz) 0V V 440V hp Rating (60 Hz) 00V 0V 460V 575V.0SF.5SF.0SF.5SF.0SF.5SF.0SF.5SF S80N7ND S80N66ND Frame Size R S80R0ND S80RND Frame Size T S80T8ND S80T4ND S80T0ND Frame Size U S80U6ND S80U4ND S80U50ND Frame Size V S80V6ND S80V4ND S80V50ND S80V65ND S80V7ND 58 S80V85ND S80V0ND 5 sec. start, 00% inrush, 40 C, start every 5 minutes. If these start parameters are exceeded, please refer to 90 mm V-Frame, 796A Inside-the-Delta Starter. U-Frame 500A unit does not have IEC certification. For more information on optimum performance of the 000A Frame Size V Inside-the-Delta S80, see Appendix C of MN090009E.

16 Type S80, Soft Starters Product Selection S80 Inside-the-Delta Standard Duty 5 Second Ramp, 4 Starts per Hour, 00% Current Limit at 50 C Ambient Max. Continuous Motor Line Current Frame Size N Three-Phase Motor kw Rating (50 Hz) 0V V 440V hp Rating (60 Hz) 00V 0V 460V 575V.0SF.5SF.0SF.5SF.0SF.5SF.0SF.5SF S80N7ND S80N66ND Frame Size R S80R0ND S80RND Frame Size T S80T8ND S80T4ND S80T0ND Frame Size U S80U6ND S80U4ND S80U50ND Frame Size V S80V6ND S80V4ND S80V50ND S80V65ND S80V7ND S80V85ND S80V0ND U-Frame 500A unit does not have IEC certification. For more information on optimum performance of the 000A Frame Size V Inside-the-Delta S80, see Appendix C of MN090009E. 4

17 Type S80, Soft Starters Product Selection S80 Inside-the-Delta Standard Duty 50 Second Ramp, Starts per Hour, 00% Current Limit at 50 C Ambient Max. Continuous Motor Line Current Frame Size N Three-Phase Motor kw Rating (50 Hz) 0V V 440V hp Rating (60 Hz) 00V 0V 460V 575V.0SF.5SF.0SF.5SF.0SF.5SF.0SF.5SF / 7-/ 7-/ 7-/ S80N7ND S80N66ND Frame Size R S80R0ND S80RND Frame Size T S80T8ND S80T4ND S80T0ND Frame Size U S80U6ND S80U4ND S80U50ND Frame Size V S80V6ND S80V4ND S80V50ND S80V65ND S80V7ND S80V85ND S80V0ND U-Frame 500A unit does not have IEC certification. For more information on optimum performance of the 000A Frame Size V Inside-the-Delta S80, see Appendix C of MN090009E. 5

18 Type S80, Soft Starters Product Selection S80 Inside-the-Delta Standard Duty 5 Second Ramp, 4 Starts per Hour, 450% Current Limit at 40 C Ambient Three-Phase Motor Max. Continuous Motor Line Current kw Rating (50 Hz) 0V V 440V hp Rating (60 Hz) 00V 0V 460V 575V.0SF.5SF.0SF.5SF.0SF.5SF.0SF.5SF Frame Size N S80N7ND S80N66ND Frame Size R S80R0ND S80RND Frame Size T S80T8ND S80T4ND S80T0ND Frame Size U S80U6ND S80U4ND S80U50ND Frame Size V S80V6ND S80V4ND S80V50ND S80V65ND 0 S80V7ND 5 S80V85ND Note U-Frame 500A unit does not have IEC certification. 6

19 Type S80, Soft Starters Product Selection S80 Inside-the-Delta Standard Duty 0 Second Ramp, 4 Starts per Hour, 450% Current Limit at 40 C Ambient Three-Phase Motor Max. Continuous Motor Line Current kw Rating (50 Hz) 0V V 440V hp Rating (60 Hz) 00V 0V 460V 575V.0SF.5SF.0SF.5SF.0SF.5SF.0SF.5SF Frame Size N / 7-/ 7-/ 7-/ S80N7ND S80N66ND Frame Size R S80R0ND S80RND Frame Size T S80T8ND S80T4ND S80T0ND Frame Size U S80U6ND S80U4ND S80U50ND Frame Size V S80V6ND S80V4ND S80V50ND S80V65ND 796 S80V7ND 865 S80V85ND Note U-Frame 500A unit does not have IEC certification. 7

20 Type S80, Soft Starters Product Selection Inside-the-Delta Severe Duty Ratings Severe duty ratings are defined as any combination of parameters that exceed the standard duty ratings where the ramp time is over 0 seconds, the number of starts per hour exceeds 4, or the current limit set is over 00%. Example: 5-second ramp, 5 starts per hour 50% current limit at 40 C ambient. S80 Inside-the-Delta Severe Duty Three-Phase Motor Max. Continuous Motor Line Current kw Rating (50 Hz) 0V V 440V hp Rating (60 Hz) 00V 0V 460V 575V.0SF.5SF.0SF.5SF.0SF.5SF.0SF.5SF Frame Size N / 7-/ 0 7-/ S80N7ND S80N66ND Frame Size R S80R0ND S80RND Frame Size T S80T8ND S80T4ND S80T0ND Frame Size U S80U6ND S80U4ND S80U50ND Frame Size V S80V6ND S80V4ND S80V50ND S80V65ND S80V7ND S80V85ND S80V0ND U-Frame 500A unit does not have IEC certification. For more information on optimum performance of the 000A Frame Size V Inside-the-Delta S80, see Appendix C of MN090009E. 8

21 Type S80, Soft Starters Accessories Lug Kits The T and U frame (00 mm) and V frame (90 mm) each have different lug options based on your wiring needs. Each lug kit contains three lugs that can be mounted on either the load or line side. Lug Kit Lug Kits Frame Size 00 mm SSRV 90 mm SSRV Frame Designation Description T, U cable connections, 4 AWG to /0 cable EML cable connection, 4/0 to 500 kcmil cable EML cable connections, 4/0 to 500 kcmil cable EML4 cable connection, /0 to 00 kcmil cable EML5 cable connections, /0 to 00 kcmil cable EML6 V cable connections, 4/0 to 500 kcmil cable EML8 4 cable connections, 4/0 to 500 kcmil cable EML0 6 cable connections, 4/0 to 500 kcmil cable EML 4 cable connections, /0 to 00 kcmil cable EML Power Supplies 4 Vdc power supply that can be used with the S80 SSRV or as a stand-alone device. Power Supplies Description Vac input 4 Vdc output Vac input 4 Vdc output PSG40E PSG40F Lug Cover Kits Replacement covers for the T- and V-Frame are available in case of damage to the existing covers. Lug Cover Kits Description Lug cover T-, U-Frame Lug cover V-Frame EML7 EML4 IP0 Kits IP0 Kits Description N-Frame kit SS-IP0-N R-Frame kit SS-IP0-R T- and U-Frame kit SS-IP0-TU V-Frame kit SS-IP0-V Surge Suppressors The surge suppressor can mount on either the line or load side of the soft starter. It is designed to clip the line voltage (or load side induced voltage). Surge Suppressor Surge Suppressors Description 600V MOV for 00 mm and 90 mm units 690V MOV for 00 mm and 90 mm units EMS9 EMS4 The EML does not have a CSA listing. T-Frame only. 9

22 Type S80, Soft Starters Options Mounting Plates The mounting plates are designed to help make it easy to install or retrofit the soft starter into enclosures and MCCs. The soft starter can be mounted onto the plate prior to installation. The mounting plate is designed with tear drop mounting holes for easier installation. Vibration Plates The vibration plates allow the soft starter to be applied in high shock and vibration applications. The vibration plate allows vibration up to 5g and shock in up to 40g. The soft starter is mounted onto the vibration plate prior to installation in the panel. Adapter Plates The adapter plate allows customers to retrofit a V-Frame 90 mm soft starter with the U-Frame 00 mm soft starter. Adapter Plates Description Adapter plates EMMU Control Interface Module The Control Interface Module (CIM) is available as a replacement part in two versions. CIM Description Blank cover (filler) EMA68 Mounting Plates Description Mounting plate N-Frame Mounting plate R-Frame Mounting plate T-, U-Frame Mounting plate V-Frame EMMN EMMR EMMT EMMV Vibration Plates Description Vibration plate N-Frame Vibration plate R-Frame Vibration plate T-, U-Frame Vibration plate V-Frame EMM4N EMM4R EMM4T EMM4V Control Wire Connector Control Wire Connector Description -pin, 5 mm pitch connector for control wiring EMA75 CIM for standard unit EMA7 CIM for pump control option EMA7 Panel mounting kit ft cable EMA69A 5 ft cable EMA69B 8 ft cable EMA69C 0 ft cable EMA69D Options Pump Control For pump control option, use the following table to select the product you are looking for. For sizing information, use the tables on Pages V6-T-60 to V6-T-7. Pump Control Option Frame Size Max. Current N 7 S80N7PS 66 S80N66PS R 05 S80R0PS 5 S80RPS T 80 S80T8PS 40 S80T4PS 04 S80T0PS U 60 S80U6PS 40 S80U4PS 500 S80U50PS V 60 S80V6PS 40 S80V4PS 500 S80V50PS 650 S80V65PS 70 S80V7PS 850 S80V85PS 000 S80V0PS Extended Ramp For a longer ramp acceleration time of seconds, change the last digit in the catalog number from Page V6-T-60 to L Extended Ramp Option Frame Size Max. Current N 7 S80N7NL 66 S80N66NL R 05 S80R0NL 5 S80RNL T 80 S80T8NL 40 S80T4NL 04 S80T0NL U 60 S80U6NL 40 S80U4NL 500 S80U50NL V 60 S80V6NL 40 S80V4NL 500 S80V50NL 650 S80V65NL 70 S80V7NL 850 S80V85NL 000 S80V0NL Extended Ramp and 690V Option For voltage ratings of 690V, use the table below. 690V Option Frame Size Max. Current T 80 S80T8VL 40 S80T4VL 04 S80T0VL V 60 S80V6VL 40 S80V4VL 500 S80V50VL 650 S80V65VL 70 S80V7VL 850 S80V85VL Cooling Fan Kit The EMM8 cooling fan kit mounts on either side of any frame size S80 Soft Starter to provide additional printed circuit board cooling in high ambient operating temperatures. Cooling Fan Kit Description Fan Kit EMM8 U-Frame 500A unit does not have IEC certification. For more information, see Pub

23 Type S80, Soft Starters Technical Data and Specifications Soft Starters S80 Description S80 Soft Starter (Partial ) S80N7 S80N66 S80R0 S80R Max. current capacity General Information Bypass mechanical lifespan 0M 0M 0M 0M Insulating voltage Ui 660V 660V 660V 660V Ramp time range seconds ( seconds extended ramp) seconds ( seconds extended ramp) seconds ( seconds extended ramp) seconds ( seconds extended ramp) Resistance to vibration g g g g Resistance to shock 5g 5g 5g 5g Electrical Information Operating voltage V V V V Operating frequency 47 6 Hz 47 6 Hz 47 6 Hz 47 6 Hz Overload setting 0 00% 0 00% 0 00% 0 00% Trip class 5, 0, 0 and 0 5, 0, 0 and 0 5, 0, 0 and 0 5, 0, 0 and 0 Cabling Capacity (IEC 947) of conductors Wire sizes /0 4 4/0 Type of connectors Box lug Box lug Box lug Box lug Control Wiring (-Pin) Wire sizes in AWG of conductors (stranded) (or one AWG ) (or one AWG ) (or one AWG ) (or one AWG ) Torque requirements in lb-in Solid, stranded or flexible max. size in mm.... Control Power Requirements Voltage range (4V ±0%) Steady-state current amps Inrush current amps Ripple % % % % Relays () Class A and C Voltage AC maximum Voltage DC maximum Amps maximum Environment Temperature operating 0 to 50 C (no derating) consult factory for operation >50 C 0 to 50 C (no derating) consult factory for operation >50 C 0 to 50 C (no derating) consult factory for operation >50 C 0 to 50 C (no derating) consult factory for operation >50 C Temperature storage 50 to 70 C 50 to 70 C 50 to 70 C 50 to 70 C Altitude <000m consult factory for operation >000m <000m consult factory for operation >000m <000m consult factory for operation >000m <000m consult factory for operation >000m Humidity <95% noncondensing <95% noncondensing <95% noncondensing <95% noncondensing Operating position Any Any Any Any Pollution degree IEC947- Impulse withstand voltage IEC V 6000V 6000V 6000V

24 Type S80, Soft Starters Technical Data and Specifications Soft Starters S80, continued Description S80 Soft Starter (Partial ) S80T8 S80T4 S80T0 S80U6 Max. current capacity General Information Bypass mechanical lifespan 0M 0M 0M 0M Insulating voltage Ui 660V 660V 660V 660V Ramp time range seconds ( seconds extended ramp) seconds ( seconds extended ramp) seconds ( seconds extended ramp) seconds ( seconds extended ramp) Resistance to vibration g g g g Resistance to shock 5g 5g 5g 5g Electrical Information Operating voltage V V V V Operating frequency 47 6 Hz 47 6 Hz 47 6 Hz 47 6 Hz Overload setting 0 00% 0 00% 0 00% 0 00% Trip class 5, 0, 0 and 0 5, 0, 0 and 0 5, 0, 0 and 0 5, 0, 0 and 0 Cabling Capacity (IEC 947) of conductors or or or or Wire sizes 4 AWG to 500 kcmil 4 AWG to 500 kcmil 4 AWG to 500 kcmil 4 AWG to 500 kcmil Type of connectors Add-on lug kit Add-on lug kit Add-on lug kit Add-on lug kit Control Wiring (-Pin) Wire sizes in AWG of conductors (stranded) (or one AWG ) (or one AWG ) (or one AWG ) (or one AWG ) Torque requirements in lb-in Solid, stranded or flexible max. size in mm.... Control Power Requirements Voltage range (4V ±0%) Steady-state current amps Inrush current amps Ripple % % % % Relays () Class A and C Voltage AC maximum Voltage DC maximum Amps maximum Environment Temperature operating 0 to 50 C (no derating) consult factory for operation >50 C 0 to 50 C (no derating) consult factory for operation >50 C 0 to 50 C (no derating) consult factory for operation >50 C 0 to 50 C (no derating) consult factory for operation >50 C Temperature storage 50 to 70 C 50 to 70 C 50 to 70 C 50 to 70 C Altitude <000m consult factory for operation >000m <000m consult factory for operation >000m <000m consult factory for operation >000m <000m consult factory for operation >000m Humidity <95% noncondensing <95% noncondensing <95% noncondensing <95% noncondensing Operating position Any Any Any Any Pollution degree IEC947- Impulse withstand voltage IEC V 6000V 6000V 6000V U-Frame 500A unit does not have IEC certification. UL recognized component.

25 Type S80, Soft Starters Technical Data and Specifications Soft Starters S80, continued Description S80 Soft Starter (Partial ) S80U4 S80U50 S80V6 S80V4 Max. current capacity General Information Bypass mechanical lifespan 0M 0M 0M 0M Insulating voltage Ui 660V 660V 660V 660V Ramp time range seconds ( seconds extended ramp) seconds ( seconds extended ramp) seconds ( seconds extended ramp) seconds ( seconds extended ramp) Resistance to vibration g g g g Resistance to shock 5g 5g 5g 5g Electrical Information Operating voltage V V V V Operating frequency 47 6 Hz 47 6 Hz 47 6 Hz 47 6 Hz Overload setting 0 00% 0 00% 0 00% 0 00% Trip class 5, 0, 0 and 0 5, 0, 0 and 0 5, 0, 0 and 0 5, 0, 0 and 0 Cabling Capacity (IEC 947) of conductors or or, 4 or 6, 4 or 6 Wire sizes 4 AWG to 500 kcmil 4 AWG to 500 kcmil /0 to 500 kcmil /0 to 500 kcmil Type of connectors Add-on lug kit Add-on lug kit Add-on lug kit Add-on lug kit Control Wiring (-Pin) Wire sizes in AWG of conductors (stranded) (or one AWG ) (or one AWG ) (or one AWG ) (or one AWG ) Torque requirements in lb-in Solid, stranded or flexible max. size in mm.... Control Power Requirements Voltage range (4V ±0%) Steady-state current amps Inrush current amps Ripple % % % % Relays () Class A and C Voltage AC maximum Voltage DC maximum Amps maximum Environment Temperature operating 0 to 50 C (no derating) consult factory for operation >50 C 0 to 50 C (no derating) consult factory for operation >50 C 0 to 50 C (no derating) consult factory for operation >50 C 0 to 50 C (no derating) consult factory for operation >50 C Temperature storage 50 to 70 C 50 to 70 C 50 to 70 C 50 to 70 C Altitude <000m consult factory for operation >000m <000m consult factory for operation >000m <000m consult factory for operation >000m <000m consult factory for operation >000m Humidity <95% noncondensing <95% noncondensing <95% noncondensing <95% noncondensing Operating position Any Any Any Any Pollution degree IEC947- Impulse withstand voltage IEC V 6000V 6000V 6000V Note U-Frame 500A unit does not have IEC certification.

26 Type S80, Soft Starters Technical Data and Specifications Soft Starters S80, continued Description S80 Soft Starter (Partial ) S80V50 S80V65 S80V7 S80V85 S80V0 Max. current capacity Dimensions Width in inches (mm).0 (80.).0 (80.).0 (80.).0 (80.).0 (80.) Height in inches (mm) 6.57 (40.8) 6.57 (40.8) 6.57 (40.8) 6.57 (40.8) 6.57 (40.8) Depth in inches (mm) 7. (8.7) 7. (8.7) 7. (8.7) 7. (8.7) 7. (8.7) Weight in lbs (kg) 0 (46.8) with lugs 9 (4.4) without lugs 0 (46.8) with lugs 9 (4.4) without lugs 0 (46.8) with lugs 9 (4.4) without lugs 0 (46.8) with lugs 9 (4.4) without lugs 0 (46.8) with lugs 9 (4.4) without lugs General Information Bypass mechanical lifespan 0M 0M 0M 0M 0M Insulating voltage Ui 660V 660V 660V 660V 660V Ramp time range seconds ( seconds extended ramp) seconds ( seconds extended ramp) seconds ( seconds extended ramp) seconds ( seconds extended ramp) seconds ( seconds extended ramp) Resistance to vibration g g g g g Resistance to shock 5g 5g 5g 5g 5g Electrical Information Operating voltage V V V V V Operating frequency 47 6 Hz 47 6 Hz 47 6 Hz 47 6 Hz 47 6 Hz Overload setting 0 00% 0 00% 0 00% 0 00% 0 00% Trip class 5, 0, 0 and 0 5, 0, 0 and 0 5, 0, 0 and 0 5, 0, 0 and 0 5, 0, 0 and 0 Cabling Capacity (IEC 947) of conductors, 4 or 6, 4 or 6, 4 or 6, 4 or 6, 4 or 6 Wire sizes /0 to 500 kcmil /0 to 500 kcmil /0 to 500 kcmil /0 to 500 kcmil /0 to 500 kcmil Type of connectors Add-on lug kit Add-on lug kit Add-on lug kit Add-on lug kit Add-on lug kit Control Wiring (-Pin) Wire sizes in AWG of conductors (stranded) (or one AWG ) (or one AWG ) (or one AWG ) (or one AWG ) (or one AWG ) Torque requirements in lb-in Solid, stranded or flexible max. size in mm..... Control Power Requirements Voltage range (4V ±0%) Steady-state current amps Inrush current amps Ripple % % % % Relays () Class A and C Voltage AC maximum Voltage DC maximum Amps maximum Environment Temperature operating 0 to 50 C (no derating) consult factory for operation >50 C 0 to 50 C (no derating) consult factory for operation >50 C 0 to 50 C (no derating) consult factory for operation >50 C 0 to 50 C (no derating) consult factory for operation >50 C 0 to 50 C (no derating) consult factory for operation >50 C Temperature storage 50 to 70 C 50 to 70 C 50 to 70 C 50 to 70 C 50 to 70 C Altitude <000m consult factory for operation >000m <000m consult factory for operation >000m <000m consult factory for operation >000m <000m consult factory for operation >000m <000m consult factory for operation >000m Humidity <95% noncondensing <95% noncondensing <95% noncondensing <95% noncondensing <95% noncondensing Operating position Any Any Any Any Any Pollution degree IEC947- Impulse withstand voltage IEC V 6000V 6000V 6000V 6000V Note UL recognized component. 4

27 Type S80, Soft Starters Wiring Diagrams Line Connected Soft Starter L L 5 L T 4 T 6 T Inside-the-Delta Connected Soft Starter for a 6-Lead Motor Inside-the-Delta Connected Soft Starter for a -Lead Low Voltage Motor Supply LS LS LS -Lead Low Voltage S8 L T L 4 T 5 L 6 T T T5 T T9 T0 T4 Motor T T8 T T6 T T7 L L L T0 L T8 T4 T7 T T T T5 T T L T T T6 L T9 T Inside-the-Delta Connected Soft Starter for a -Lead High Voltage Motor Supply LS LS LS -Lead High Voltage S8 L T L 4 T 5 L 6 T T T8 T5 T T0 Motor T7 T4 T T T6 T9 T L L L L T5 T8 T T T0 T7 T4 T T T L T T T6 T9 T L 5

28 Type S80, Soft Starters Dimensions Approximate Dimensions in mm Soft Starters S80 Partial W H D Weight in Lbs (kg) S80N S80N S80R S80R S80T with lugs 8.6 without lugs S80T with lugs 8.6 without lugs S80T with lugs 8.6 without lugs S80U with lugs 8.6 without lugs S80U with lugs 8.6 without lugs S80U with lugs 8.6 without lugs S80V with lugs 4.4 without lugs S80V with lugs 4.4 without lugs S80V with lugs 4.4 without lugs S80V with lugs 4.4 without lugs S80V with lugs 4.4 without lugs S80V with lugs 4.4 without lugs S80V with lugs 4.4 without lugs Also refer to dimension drawings below and on Pages V6-T-8 and V6-T-8 N-Frame (65 mm) S

29 Type S80, Soft Starters Dimensions Approximate Dimensions in mm R-Frame (0 mm) S Typ. 4 Places T-Frame (00 mm) S Slots.9 7. Slots Typ. 6 Places 50.0 Slots 75.0 Slots 7

30 Type S80, Soft Starters Dimensions Approximate Dimensions in mm U-Frame (00 mm) S Mounting.9 C L.0 Mounting Mounting Slots for M6 (/4) Screws (Up to 6 Quantity).0 Pole Centers C L 79.9 V-Frame (90 mm) S Mounting Holes 85.0 Slots Typ. 4 Places Dia. Typ. 4 Places 8

31 Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it s needed most. With unparalleled knowledge of electrical power management across industries, experts at Eaton deliver customized, integrated solutions to solve our customers most critical challenges. Our focus is on delivering the right solution for the application. But, decision makers demand more than just innovative products. They turn to Eaton for an unwavering commitment to personal support that makes customer success a top priority. For more information, visit Eaton Corporation Asia Pacific Headquarter No., Lane 80, Linhong Road, Changning District, Shanghai 005 Tel Fax Eaton Corporation All Rights Reserved Printed in China S80--EN(0-0) Eaton is a registered trademark of Eaton Corporation. All trademarks are property of their respective owners.