In-motion weighing. Table of Contents. MotoWeigh In-Motion Checkweigher and Cese Weigher... IM-2. MotoWeigh Single Conveyor Flow Scales...

Transcription

1 Table of Contents In-motion weighing In-Motion Checkweigher and Cese Weigher... IM-2 Single Conveyor Flow Scales... IM-4 Three Conveyor Flow Scales... IM-5 WPL Weigh Price Labeler... IM-6 Grading and Sorting Classifying Systems... IM-7 Easy To CleanTM Conveyors...IM-8 Transport Conveyors...IM-8 Automatic Barcode Labeling... IM-9 Stainless Steel Carts...IM-10 Stainless Steel Tables...IM-10 Stainless Steel Enclosures...IM-10 UPA II Labeling Systems...IM-11

2 In-Motion Checkweigher and Case Weigher Checkweigher packages NTEP and Non-NTEP certified packages available in stainless steel and aluminum for food and non-food grade applications. Checkweigher Packages Include Single speed (non-adjustable)110 VAC single phase conveyor system drive or three phase motors Common framework for mounting conveyor scale on same frame as in-feed conveyor and indicator Basic control enclosure to interconnect wiring from photo eyes, divert solenoid and conveyor on/off/e-stop Customized prompts guide operator through functions Real-time graphic representation of inventory Graphic icons and messages show function status Convenient navigation pad increases efficiency and accuracy Large 4.6 in W x 3.4 in H, 320 x 240 pixel, back-lit LCD graphical display Front panel or serial configuration/calibration NEMA 4X/IP66 stainless steel enclosure Four bidirectional communication ports Optional Features: Rejection system Guide rails on infeed Drop beds Metal detection Pneumatic pushers Three or five zone Portability packages stack-light bars Air blasts Light post Diverters Remote display Drop chutes Audible reject alarm Stop belt Draft shields Custom programs Emergency stops UL 508 / 508A certification Networking Stainless steel shrouds Bar code scanner APPROVALS on select models Specifications CONSTRUCTION: Stainless steel food grade, stainless steel non-food grade or aluminum CONFIGURATIONS: One to four conveyor belts SPEED: Up to 200 products per minute CONTAINER TYPES: Boxes, bags, pouches, trays, tubs, cups, blister packs, display packs, clam shells Intralox is a registered trademark of Laitram, L.L.C. CONTAINER SIZES: Random package, uniform trays CONTAINER WEIGHTS: Up to 200 lb BELTS: Flat and Interlox washdown Power consumption: 110 VAC single phase, 60 Hz 230/440 VAC 3 phase, 60 Hz Approvals: NTEP: Food grade stainless steel Non-food grade aluminum Non-NTEP: Food grade stainless steel Non-food grade aluminum Warranty: Two-year limited warranty (excludes power train) Options/Accessories Second separate framework for out-feed conveyor (includes single divert mechanism) Electronic conveyor speed manual adjustment Indicator controlled variable conveyor speed Food grade aluminum or stainless steel reject with conveyor Non-food grade aluminum or stainless steel reject with conveyor Filling machine feedback Network interface for PLU downloads and product uploads Single error light post Host computer database and statistical data package Metal detector input for reject mechanism Pacer belt in-feed Variable speed/multi-voltage, three phase input package IM-2

3 In-Motion Checkweigher and Case Weigher standard sizes (Optional sizes available at no extra charge) Width x length 6 x 12 6 x 24 6 x 36 6 x 48 6 x x x x x x 60 width x length 18 x x x x x x x x x x 60 width x length 30 x x x x x x x x x x 60 Video and quest available at D1 Rejector D2 Customers Existing Supply Conveyor or Pacing Conveyor Infeed Conveyor Outfeed Conveyor Customers Existing Take-away Conveyor Checkweigher Checkweigher Length Overall Length of System Case Weigher Case Weigher IM-3

4 Single Conveyor Flow Scales Weighs with accuracy of + or - 1% error Weighs granular, non-spaced product Eliminates the need to transfer product to a remote floor scale Bulk material handling Reduces labor required in determining accurate bulk weights Direct food contact belting Washdown and chemical tolerant Food grade and non-food grade versions available Fill point shutoff capable Small food products, granular materials, legumes, nuts, cereals, dry chemicals and bulk material handling of small product Specifications* Power: Line voltages: 115 or 230 VAC Frequency: 50 or 60 Hz Power consumption: 340 ma, 115 VAC (26 W) VAC (26 W) Excitation Voltage: 10 ± VDC, 16 x 350 Ω or 32 x 700 Ω load cells per A/D card Analog Signal Input Range: -10 mv to +45 mv Analog Signal Sensitivity: 0.3 µv/graduation 7.5 Hz 1.0 µv/graduation 120 Hz 4.0 µv/graduation 960 Hz A/D Sample Rate: 7.5 to 960 Hz, software selectable Resolution: Internal resolution: 8 million counts Weight display resolution: 9,999,999 System Linearity: ± 0.01% full scale *Indicator/Controller specifications Digital I/O: Four I/O channels on CPU board; optional 24-channel I/O expansion boards available Circuit Protection: RFI, EMI, ESD protection Serial Ports: Four ports on CPU board support up to 115,200 bps; optional dual-channel serial expansion boards available Port 1: Full duplex RS-232 Port 2: RS-232 with CTS/RTS; PS/2 keyboard interface via DB-9 connector Port 3: Full duplex RS-232, 20 ma output Port 4: Full duplex RS-232, 2-wire RS-485, 20 ma output Display (W x H): 4.6 in x 3.4 in (116 W x 86 mm H), 320 x 240 pixel VGA Liquid Crystal Display (LCD) module with adjustable contrast dimensions: Universal: 10.5 in W x 10.9 in H x 4.5 in D (266 W x 215 H x 114 mm D) Deep Universal: in W x in H x 5.4 in D (273 W x 273 H x 137 mm D) Weight: Universal enclosure: 9.5 lb (4.3 kg) Panel Mount enclosure: 8.5 lb (3.9 kg) Deep Universal: 11 lb (5.0 kg) Keyboard: 27-key membrane panel, tactile feel, PS/2 port for external keyboard connection Operating Temperature: Legal: 14 F to 104 F (-10 C to +40 C) Industrial: 14 F to 122 F (-10 C to +50 C) Rating/Material: NEMA 4X/IP66, stainless steel Approvals: CE marked UL & C-UL listed (Universal, Deep & Wall Mount) Custom Wall Mount approved for 508A (optional) Panel Mount UL recognized Warranty: Two-year limited warranty IM-4

5 Three Conveyor Flow Scales Weighs with accuracy of + or -.5% error Accurately weighs inconsistently spaced products Eliminates the need to transfer product to a remote floor scale Configured for application specifications Reduces the manual labor needed to determine wight of product transferred between departments Direct food contact belting Easily cleanable design Food grade and non-food grade versions available Stainless steel construction for harsh operating environments Small food products, granular materials, legumes, nuts, cereals, dry chemicals and bulk material handling of small product Specifications* Power: Line voltages: 115 or 230 VAC Frequency: 50 or 60 Hz Power consumption: 340 ma, 115 VAC (26 W) VAC (26 W) Excitation Voltage: 10 ± VDC, 16 x 350 Ω or 32 x 700 Ω load cells per A/D card Analog Signal Input Range: -10 mv to +45 mv Analog Signal Sensitivity: 0.3 µv/graduation 7.5 Hz 1.0 µv/graduation 120 Hz 4.0 µv/graduation 960 Hz A/D Sample Rate: 7.5 to 960 Hz, software selectable Resolution: Internal resolution: 8 million counts Weight display resolution: 9,999,999 System Linearity: ± 0.01% full scale *Indicator/Controller specifications Digital I/O: Four I/O channels on CPU board; optional 24-channel I/O expansion boards available Circuit Protection: RFI, EMI, ESD protection Serial Ports: Four ports on CPU board support up to 115,200 bps; optional dual-channel serial expansion boards available Port 1: Full duplex RS-232 Port 2: RS-232 with CTS/RTS; PS/2 keyboard interface via DB-9 connector Port 3: Full duplex RS-232, 20 ma output Port 4: Full duplex RS-232, 2-wire RS-485, 20 ma output Display (W x H): 4.6 in x 3.4 in (116 W x 86 mm H), 320 x 240 pixel VGA Liquid Crystal Display (LCD) module with adjustable contrast dimensions: Universal: 10.5 in W x 10.9 in H x 4.5 in D (266 W x 215 H x 114 mm D) Deep Universal: in W x in H x 5.4 in D (273 W x 273 H x 137 mm D) Weight: Universal enclosure: 9.5 lb (4.3 kg) Panel Mount enclosure: 8.5 lb (3.9 kg) Deep Universal: 11 lb (5.0 kg) Keyboard: 27-key membrane panel, tactile feel, PS/2 port for external keyboard connection Operating Temperature: Legal: 14 F to 104 F (-10 C to +40 C) Industrial: 14 F to 122 F (-10 C to +50 C) Rating/Material: NEMA 4X/IP66, stainless steel Approvals: CE marked UL & C-UL listed (Universal, Deep & Wall Mount) Custom Wall Mount approved for 508A (optional) Panel Mount UL recognized Warranty: Two-year limited warranty IM-5

6 WPL Weigh Price Labeler Pre-printed labels or on-demand label printing Digital display Easy to find off the shelf components Current statistics reporting Error reporting with recommended solution Adjustable conveyor speeds Applicators mounted on slide out brackets Multiple label applicator choices: Passive wipe-on Tamp applicator Tamp-blow Blow-on Corner wrap Swing arm Active wipe-on Up to three labels on top of product Up to two labels on bottom of product Specifications* Power: Line voltages: 115 or 230 VAC Frequency: 50 or 60 Hz Power consumption: 340 ma, 115 VAC (26 W) VAC (26 W) Excitation Voltage: 10 ± VDC, 16 x 350 Ω or 32 x 700 Ω load cells per A/D card Analog Signal Input Range: -10 mv to +45 mv Analog Signal Sensitivity: 0.3 µv/graduation 7.5 Hz 1.0 µv/graduation 120 Hz 4.0 µv/graduation 960 Hz A/D Sample Rate: 7.5 to 960 Hz, software selectable Resolution: Internal resolution: 8 million counts Weight display resolution: 9,999,999 System Linearity: ± 0.01% full scale *Indicator/Controller specifications Digital I/O: Four I/O channels on CPU board; optional 24-channel I/O expansion boards available Circuit Protection: RFI, EMI, ESD protection Serial Ports: Four ports on CPU board support up to 115,200 bps; optional dual-channel serial expansion boards available Port 1: Full duplex RS-232 Port 2: RS-232 with CTS/RTS; PS/2 keyboard interface via DB-9 connector Port 3: Full duplex RS-232, 20 ma output Port 4: Full duplex RS-232, 2-wire RS-485, 20 ma output Display (W x H): 4.6 in x 3.4 in (116 W x 86 mm H), 320 x 240 pixel VGA Liquid Crystal Display (LCD) module with adjustable contrast dimensions: Universal: 10.5 in W x 10.9 in H x 4.5 in D (266 W x 215 H x 114 mm D) Deep Universal: in W x in H x 5.4 in D (273 W x 273 H x 137 mm D) Weight: Universal enclosure: 9.5 lb (4.3 kg) Panel Mount enclosure: 8.5 lb (3.9 kg) Deep Universal: 11 lb (5.0 kg) Keyboard: 27-key membrane panel, tactile feel, PS/2 port for external keyboard connection Operating Temperature: Legal: 14 F to 104 F (-10 C to +40 C) Industrial: 14 F to 122 F (-10 C to +50 C) Rating/Material: NEMA 4X/IP66, stainless steel Approvals: CE marked UL & C-UL listed (Universal, Deep & Wall Mount) Custom Wall Mount approved for 508A (optional) Panel Mount UL recognized Warranty: Two-year limited warranty IM-6

7 Grading and Sorting Classifying Systems Stainless steel construction options with food grade belting for harsh environments Designed for easy daily washdown and cleanup Hardware and software configured to your application needs Divert accuracy accomplished with distance-based encoding (not time based) Pull off diverts Multiple bin options Multiple slide options User friendly interface with multiple reports and sorting configurations Specifications* Power: Line voltages: 115 or 230 VAC Frequency: 50 or 60 Hz Power consumption: 340 ma, 115 VAC (26 W) VAC (26 W) Excitation Voltage: 10 ± VDC, 16 x 350 Ω or 32 x 700 Ω load cells per A/D card Analog Signal Input Range: -10 mv to +45 mv Analog Signal Sensitivity: 0.3 µv/graduation 7.5 Hz 1.0 µv/graduation 120 Hz 4.0 µv/graduation 960 Hz A/D Sample Rate: 7.5 to 960 Hz, software selectable Resolution: Internal resolution: 8 million counts Weight display resolution: 9,999,999 System Linearity: ± 0.01% full scale Digital I/O: Four I/O channels on CPU board; optional 24-channel I/O expansion boards available Circuit Protection: RFI, EMI, ESD protection Serial Ports: Four ports on CPU board support up to 115,200 bps; optional dual-channel serial expansion boards available Port 1: Full duplex RS-232 Port 2: RS-232 with CTS/RTS; PS/2 keyboard interface via DB-9 connector Port 3: Full duplex RS-232, 20 ma output Port 4: Full duplex RS-232, 2-wire RS-485, 20 ma output Display (W x H): 4.6 in x 3.4 in (116 W x 86 mm H), 320 x 240 pixel VGA Liquid Crystal Display (LCD) module with adjustable contrast dimensions: Universal: 10.5 in W x 10.9 in H x 4.5 in D (266 W x 215 H x 114 mm D) Deep Universal: in W x in H x 5.4 in D (273 W x 273 H x 137 mm D) Weight: Universal enclosure: 9.5 lb (4.3 kg) Panel Mount enclosure: 8.5 lb (3.9 kg) Deep Universal: 11 lb (5.0 kg) Keyboard: 27-key membrane panel, tactile feel, PS/2 port for external keyboard connection Operating Temperature: Legal: 14 F to 104 F (-10 C to +40 C) Industrial: 14 F to 122 F (-10 C to +50 C) Rating/Material: NEMA 4X/IP66, stainless steel Approvals: CE marked UL & C-UL listed (Universal, Deep & Wall Mount) Custom Wall Mount approved for 508A (optional) Panel Mount UL recognized Warranty: Two-year limited warranty *Indicator/Controller specifications IM-7

8 Easy To Clean TM Conveyors Clean in place applications Easily expandable sections Stainless direct food contact Food grade quality Angle iron leg construction for better sanitation practices Large opening and spacers for easy cleaning around belts and sprockets Minimized flat surfaces to prevent water or moisture build up Increased cleaning efficiencies Labor saving Height adjustable feet to +/- 3 inches Robust construction L shaped outer side sliders to contain modular belting Return shoulder rollers keep belt centered Multiple sections added together to form any length of conveyor Options Belt washers Belt lifters for clean-while-running capability or liftable belt slackening ends Non-food grade versions available Optional side rails Food, meat, dairy products, fruits and vegetables, bottled fluids, canned products, raw or packaged product Transport Conveyors Labor saving Easy expandable sections Square tube legs Height adjustable feet to +/- 3 inches L shape outer side sliders to contain modular belting Return shoulder rollers keep belt centered Multiple sections added together to form any length of conveyor Options Side rails Wheels Boxes, crates, cases, bottled fluids, canned products, any packaged products IM-8

9 Automatic Barcode Labeling Infeed pacing belt In-motion NTEP approved conveyor scale Outbound labeling conveyor Automatic label printer/applicator Automatic reject Options Automatic case indexing (product dependent) Pre ID scanning Verification scanning Multiple sorting diverts Boxed, crated, cased products, barcode labeling, and RFID capable Specifications* Power: Line voltages: 115 or 230 VAC Frequency: 50 or 60 Hz Power consumption: 340 ma, 115 VAC (26 W) VAC (26 W) Excitation Voltage: 10 ± VDC, 16 x 350 Ω or 32 x 700 Ω load cells per A/D card Analog Signal Input Range: -10 mv to +45 mv Analog Signal Sensitivity: 0.3 µv/graduation 7.5 Hz 1.0 µv/graduation 120 Hz 4.0 µv/graduation 960 Hz A/D Sample Rate: 7.5 to 960 Hz, software selectable Resolution: Internal resolution: 8 million counts Weight display resolution: 9,999,999 System Linearity: ± 0.01% full scale Digital I/O: Four I/O channels on CPU board; optional 24-channel I/O expansion boards available Circuit Protection: RFI, EMI, ESD protection Serial Ports: Four ports on CPU board support up to 115,200 bps; optional dual-channel serial expansion boards available Port 1: Full duplex RS-232 Port 2: RS-232 with CTS/RTS; PS/2 keyboard interface via DB-9 connector Port 3: Full duplex RS-232, 20 ma output Port 4: Full duplex RS-232, 2-wire RS-485, 20 ma output Display (W x H): 4.6 in x 3.4 in (116 W x 86 mm H), 320 x 240 pixel VGA Liquid Crystal Display (LCD) module with adjustable contrast dimensions: Universal: 10.5 in W x 10.9 in H x 4.5 in D (266 W x 215 H x 114 mm D) Deep Universal: in W x in H x 5.4 in D (273 W x 273 H x 137 mm D) Weight: Universal enclosure: 9.5 lb (4.3 kg) Panel Mount enclosure: 8.5 lb (3.9 kg) Deep Universal: 11 lb (5.0 kg) Keyboard: 27-key membrane panel, tactile feel, PS/2 port for external keyboard connection Operating Temperature: Legal: 14 F to 104 F (-10 C to +40 C) Industrial: 14 F to 122 F (-10 C to +50 C) Rating/Material: NEMA 4X/IP66, stainless steel Approvals: CE marked UL & C-UL listed (Universal, Deep & Wall Mount) Custom Wall Mount approved for 508A (optional) Panel Mount UL recognized Warranty: Two-year limited warranty *Indicator/Controller specifications IM-9

10 Stainless Steel Carts 304 stainless construction Continuous TIG welds Locking casters with plus or minus three inches of adjustment Built to your needs Easy rolling cushioned wheels Manual labeling, Printers, Computers, human machine interfacing, various mobile workstations, environmentally sensitive equipment Stainless Steel Tables Clean-in-place Food grade quality 304 stainless steel construction for better sanitation practices Continuous TIG welds Built to your specifications Options Sizes Casters Trim, deboning and cutting lines; product preparation; work tables Enclosures NEMA 4X rating 304 stainless steel construction Continuous TIG welds Washdown rain gutter-style door seal Quick open latch Smooth finish Options 270 o swing top-hinged door Bottom, right or left side hinge Plexi-glass window in door Stainless steel shelves and dividers Pull-out drawer for quick access to equipment Protects: monitors, printers, computers, mouse, keyboards, scanners, weight indicators, and other electronic equipment IM-10

11 UPA II Labeling Systems Programmable Logic Controller (PLC) enhances operational interface capabilities Quick change tamp head Removable tamp assembly for easy access to print engine Ribbon and label low/out indicators Photoelectric product sensor 12 in roll capacity, 3 in core Product ON delay RFID (optional) Options Label on head detection Light tree system fault indicators External signal output Tamp/blow applicator Wipe-on applicator Specifications Printer type: Direct thermal/thermal transfer Print speed: Sato 84XXSE Series & Zebra Pax Series: 12ips (203dpi) 8ips (300dpi) Datamax A Class: 12ips (203dpi), 10ips (300dpi) 8ips (406dpi), 6ips (600dpi) Avery DPM Series: 14ips (300dpi) Print resolution: Sato 84XXSE Series & Zebra Pax Series: 203/300dpi Datamax A Class: 203/300/406/600dpi Avery DPM Series: 300dpi Ribbon Saver: Sato 84XXSE Series & Zebra Pax Series: N/A Datamax A Class: optional Avery DPM Series: standard Media size Sato 84XXSE Series: Max. 6.5 in W x 14 in L Zebra Pax Series & Datamax A Series: Max. 7.1 in W x 14 in L Avery DPM Series: Max. 7.5 in W x 14 in L Maximum print area: Sato 84XXSE Series: 6 in wide Zebra Pax Series & Datamax A Series: 6.6 in wide Avery DPM Series: 6.3 in wide Fonts: Sato 84XXSE Series: 12 internal Zebra Pax Series & Datamax A Series: 9 internal Avery DPM Series: 17 internal Bar code symbology: Sato 84XXSE Series & Avery DPM Series: 18, incl. 2-D codes Zebra Pax Series: 26, incl. 2-D codes Datamax A Class: 27, incl. 2-D codes Communication: RS-232, Parallel (Centronics), Ethernet (optional), Wireless (optional) Environment: Operating ºF 85% relative humidity RFID: Optional Description price UPA II Modular Label Applicator... Consult Factory IM-11

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