Introduction to the TIA Portal V13, S7-1500, and Startdrive

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1 Introduction to the TIA Portal V13, S7-1500, and Startdrive Galen Freemon Colm Gavin usa.siemens.com//answers

2 Module 2 Drive Integration Lab Exercise

3 Module 2 Drive Integration Goal: Demonstrate the reduction in engineering time needed to configure a drive, control the motor movements from the PLC, and use commissioning tools to verify it s operation. Module 2 - main take away items: Using the Startdrive editors, experience how quickly a drive can be configured to get the motor turning, so as to quickly verify setup and wiring of the system Using the Technology Objects (TOs)in the PLC, understand how easy it is to setup an axis in the PLC for easy communications between the PLC and Drive, and then program motion from the PLC using standard PLCopen commands Use the commissioning Trace tool to help verify the speed and operation of the motor Page 3 October 12, 2015

4 Speed Technology Object Task 1: G120 Drive Parameter Configuration Overview 1. Use Startdrive parameterization wizard to do basic configuration with the G120 drive Page 4 October 12, 2015

5 Page 5 October 12, Open TIA Portal V13 and Switch to Project View if it s not already open. 2. Note: If TIA Portal is already open then skip to the next slide.

6 1. Retrieve Project Page 6 October 12, 2015

7 1. Module 2 Seed Project_V13_SP1.zap13 file is located in Documents > Labs > Module 2 Drive Integration > Module 2 Seed Project Page 7 October 12, 2015

8 1. Select the Trainee Project folder under My Documents or found on the C: drive 2. Open 1 2 Page 8 October 12, 2015

9 2 1 Configuring the motor data for the drive: Startdrive provides 2 wizards to help parameterize the G120 Drive. The Drive on SIMATIC motion control axis wizard is designed to automatically configure most of the parameters required to work with the motion technology object (or axis) on the CPU. 1. Open Drive_1 -> Parameter editor in the Project tree 2. Select Drive on SIMATIC motion control axis Customer Benefit -> Easy setup of Sinamics G120 drives Easy configuration and setup of the Sinamics drives can be done within the TIA Portal when Startdrive is installed. After a drive is added to the project, additional editors allow the user to easily parameter, commission and get diagnostics on the drive. Page 9 October 12, 2015

10 1. Step through the Drive on SIMATIC Wizard 2. Accept defaults as shown Page 10 October 12, 2015

1 3 2 Page 11 October 12, 2015 Step through the Drive on SIMATIC Wizard 1. Select [1] induction motor (rotating) 2. Enter the motor data from the motor faceplate as shown. 3. Select Delta before entering other motor parameters NOTE: Verify that parameters entered in Step 2 after this step are still correct before proceeding as they may change!

11 1 3 2 Page 11 October 12, 2015 Step through the Drive on SIMATIC Wizard 1. Select [1] induction motor (rotating) 2. Enter the motor data from the motor faceplate as shown. 3. Select Delta before entering other motor parameters NOTE: Verify that parameters entered in Step 2 after this step are still correct before proceeding as they may change! 4. Select Next

1 Step through the Drive on SIMATIC Wizard 1. Change the reference speed to 1500.

12 1 Step through the Drive on SIMATIC Wizard 1. Change the reference speed to rpm to match the maximum speed of the motor 2. Select Next 2 Page 12 October 12, 2015

13 Page 13 October 12, 2015 Step through the Drive on SIMATIC Wizard 1. Select Finish to complete the wizard

14 Save project Page 14 October 12, 2015

15 Select Drive_1 in the Project tree 2. Select the Download button on the main toolbar 3. Extended download dialog will appears as follows. Select the PG/PC interface and subnet as shown. 4. Select Start search and verify Drive_1 appears in Device list 5. Select Load to download configuration to G120 Drive 5 Page 15 October 12, 2015

16 1. Verify Save the parameterization in EEPROM is checked 2. Load the Drives Project to the G120 Page 16 October 12, 2015

17 Speed Technology Object Task 2: Motion configuration with the S PLC Overview 1. Add a Technology Object (TO) for speed axis control within the S PLC 2. Configure the Speed_Axis in the S PLC to work with the G120 drive 3. Check the configuration using the Commissioning tool Page 17 October 12, 2015

18 Speed Technology Object How is communication handled between the PLC and Drive? Page 18 October 12, 2015

19 Speed Technology Object Communication between the PLC and Drive is done with an Axis Technology Object in the PLC. The Axis Technology Object (TO) does the following: The TO is the interface between the PLC and Drive It translates what we want to tell the drive in a language it understands It provides a graphical interface that makes it easy for the user to setup the axis parameters It provides a set of default parameters that allows the user to get the motor turning as quickly as possible Page 19 October 12, 2015

1 2 Motion control in the S7-1500 PLC: 1. Under the Technology Objects (TO) folder, select the Add new object folder 2.

20 1 2 Motion control in the S PLC: 1. Under the Technology Objects (TO) folder, select the Add new object folder 2. Select the Motion Control option -> and then select the SpeedAxis option 3. Accept the default Name Page 20 October 12, 2015

21 1 Motion control in the S PLC: 1. The Configuration option under the Speed Axis TO is automatically opened. Page 21 October 12, 2015

22 1 Motion control in the S PLC: 1. Select the Drive menu option Page 22 October 12, 2015

1 Motion control in the S7-1500 PLC: 1. Select the PROFIdive option as that is what the G120 demo case uses 2.

23 1 Motion control in the S PLC: 1. Select the PROFIdive option as that is what the G120 demo case uses 2. Press the button labeled to bring up the dialog that will all the user to browse for drive that was already added to the project Select the Drive_1 option in the tree navigation 4. Select the Drive_1 on the right side and then press the green check button Page 23 October 12, 2015

24 Motion control in the S PLC: 1. View after selecting the Drive Note, there are no more mandatory parameters that the user must enter Page 24 October 12, 2015

25 Page 25 October 12, 2015 Motion control in the S PLC: 1. Switch to Data exchange editor and show how system selects a default telegram 2. Change the Reference speed to to match the G120 configuration 3. Note, there are NO other mandatory parameters required

26 Motion control in the S PLC: 1. Switch to other configuration editors to see default parameters added Page 26 October 12, 2015

27 Save project Page 27 October 12, 2015

1. Select the PLC_1 in the Project tree 2. Select the Download button on the main toolbar 3. If synchronization issue appears, select Continue without synchronization 1.

28 1. Select the PLC_1 in the Project tree 2. Select the Download button on the main toolbar 3. If synchronization issue appears, select Continue without synchronization 1. The Extended download dialog may not appear unless the system has been reset. 2. In the Action column of the Load preview dialog, configure all options as shown, and select Load to download to PLC. Page 28 October 12, 2015

29 1. Check Start all and select Finish to put the CPU in the Run mode. Page 29 October 12, 2015

30 Once the Download is complete 1. Power Cycle the Drive 2. Power Cycle the PLC Page 30 October 12, 2015

31 Check configuration using Commissioning Tool: 1. Under the Technology Objects folder, select the Commissioning tool 2. Select Activate Page 31 October 12, 2015

32 1. Acknowledge the warning Page 32 October 12, 2015

33 1. Enable the drive. The drive fan should turn on. 2. Note that the status bar at the top is cross hatched to indicate a warning that the commissioning tool has control of the drive. Page 33 October 12, 2015

34 Set the speed setpoint 2. Use Forward, Backward, and Stop to check motor operation. Page 34 October 12, 2015

35 2 1 When finished testing: 1. Select Deactivate to allow the CPU logic to control the drive. 2. Verify that the status bar at the top is no longer cross hatched. Page 35 October 12, 2015

36 1. Select the PLC_1 in the Project tree 2. Select the Go offline button on the main toolbar Page 36 October 12, 2015

37 Speed Technology Object Task 3: Motion instructions S PLC Overview 1. Add standard PLC Open motion commands to program simple motion control in the PLC programming editors Page 37 October 12, 2015

38 Speed Technology Object How is the programming of motion commands handled? Page 38 October 12, 2015

39 1 2 Use the Libraries to add a preconfigured block of code: 1. Select Libraries tab 2. Under Master Copies > Module 2 > PLC Blocks and Tags, select the preconfigured FC block Speed Control Page 39 October 12, 2015

40 1. Drag and Drop the preconfigured FC block Speed Control into the Program blocks folder under PLC_1 in the Project tree. Page 40 October 12, 2015

41 Motion control in the S PLC: 1. Open the Speed Control block Note this block already contains sample code using the PLCopen motion control blocks Page 41 October 12, 2015

42 Motion control in the S PLC: The PLC Open motion instructions are located in the Instructions task-card, under Technology -> Motion Control -> S Motion Control Instructions from this task-card are already inserted in the Speed Control block Page 42 October 12, 2015

1 2 Motion control in the S7-1500 PLC: 1. Select the SpeedAxis_1 in the project tree 2. Drag the SpeedAxis_1 from the Project tree to the Axis pin on the MC_Power block.

43 1 2 Motion control in the S PLC: 1. Select the SpeedAxis_1 in the project tree 2. Drag the SpeedAxis_1 from the Project tree to the Axis pin on the MC_Power block. Customer Benefit -> Easy communication between PLC and Drive The user does not need to be an expert on PLC and Drive communications. Each one of the PLC Open blocks has an Axis input pin to tell it which axis in the project is the block referring to. This handles the communication between the PLC and Drive, so the user only needs to add the code that triggers a drive enable, jog, move, stop, etc. Page 43 October 12, 2015

44 Motion control in the S PLC: 1. The instance DBs will be restored automatically when the program blocks are compiled. Page 44 October 12, 2015

45 Motion control in the S PLC: 1. If the instance DBs is not restored automatically, right click the DBs and select Change Instance 2. Accept the Default Name Page 45 October 12, 2015

46 Motion control in the S PLC: 1. Open the networks below to view the already inserted code 2. Networks 4 and 5 are the commands used to control a Speed axis. Page 46 October 12, 2015

47 2 1 Motion control in the S PLC -> Call the Speed Control Block: 1. Open the Main (OB1) cyclic block. 2. Select the Speed Control (FC1) block in project tree, and drag and drop it to Network 2 of the Main (OB1) cyclic block as shown. Page 47 October 12, 2015

1 2 Customer Benefit -> Download to the PLC while its CPU is in RUN mode Programming changes made to the PLC while offline can be downloaded directly to the PLC WITHOUT putting the CPU in STOP mode,

48 1 2 Customer Benefit -> Download to the PLC while its CPU is in RUN mode Programming changes made to the PLC while offline can be downloaded directly to the PLC WITHOUT putting the CPU in STOP mode, allowing the CPU to continue uninterrupted in RUN mode. NOTE: Changes made in the hardware configuration do require the CPU to go to STOP mode. 4 3 Page 48 October 12, Select the PLC in the Project tree 2. Select the Download to Device button from the main toolbar 3. Select Load in Load preview window 4. Select Finish in Load results window (Note in the Compile tab that the instance DBs have been restored)

6 1 2 3 Page 49 October 12, 2015 Motion control in the S71500 PLC: 1. Go online with the PLC 2. Enable the drive via ENABLE DISABLE button 3. Jog the motor via << or >> buttons 4.

49 Page 49 October 12, 2015 Motion control in the S71500 PLC: 1. Go online with the PLC 2. Enable the drive via ENABLE DISABLE button 3. Jog the motor via << or >> buttons 4. Change the speed on the fly by moving the upper potentiometer on the kit and continue to press either the << or >> jog buttons 5. You can also control the motor via the Start > and Stop [] buttons. Note to change the speed, you must press the > button again for the new speed value to take effect Note: If there is an error use RESET to do a reset. 6. When finished, select the PLC_1 object in the project tree and select the Go offline button.

Commissioning Trace Feature Customer Benefit -> Easy troubleshooting for sporadic faults or tuning drives This feature allows for easy tracing of Boolean and Analog signals No PC needs to be

50 Commissioning Trace Feature Customer Benefit -> Easy troubleshooting for sporadic faults or tuning drives This feature allows for easy tracing of Boolean and Analog signals No PC needs to be connected to the PLC as the trace job resides in the PLC and it can be configured to record a sample trace on a fault condition A maximum of 64 signals can be traced at any one time via four separate trace jobs in the PLC Page 50 October 12, 2015

51 Commissioning Trace Feature Task 4: Trace Configuration Overview 1. Add a trace and configure with required signals to run and monitor the G120 drive. 2. Configure sampling conditions and download the trace to the PLC. 3. Enable the trace and view the recorded data while the motor is running 4. Upload the trace and view offline. Page 51 October 12, 2015

52 1 Trace Configuration: 1. Select Add new block from the Program blocks folder. 2. Select an Organizational Block (OB) -> Cyclic Interrupt 3. Change the interrupt time to µs (0.01 s) 2 3 Page 52 October 12, 2015

53 Trace Configuration: 1. The new Cyclic Interrupt (OB) appears in the Project tree. Note, this block will interrupt the main cyclic program every 0.01 seconds and is used later in the configuration of the Trace. We do not need to add any code into this block to run the trace job. Page 53 October 12, 2015

54 Trace Configuration: 1. Open Traces 2. Click Add new trace Page 54 October 12, 2015

55 2 1 3 Trace Configuration: 1. Select the new trace, rename it to Speed_jog, and open its properties 2. Open the Configuration 3. In the Signals menu option, enter in the tag POT1_Upper_Real Page 55 October 12, 2015

56 Trace Configuration: 1. Add the drive actual speed and velocity via the intellisense list. Note, type the SpeedAxis_1 name and the subelements will appear in the list Page 56 October 12, 2015

57 Trace Configuration: 1. Add all the signals as shown Page 57 October 12, 2015

58 Trace Configuration: 1. Select the menu entry Sampling Page 58 October 12, 2015

59 Trace Configuration: 1. Select the Cyclic Interrupt OB30 Page 59 October 12, 2015

60 Trace Configuration: 1. Deselect Use max. recording duration 2. Configure the sampling options as shown. Note this will record 6000 samples over a one minute timeframe Note, if the sample time does not state seconds, then the interrupt time of the Cyclic Interrupt (OB30) is set incorrectly. Page 60 October 12, 2015

61 Trace Configuration: 1. View the trigger options and take the default of Record immediately Page 61 October 12, 2015

62 Trace Configuration: 1. Select the Program blocks folder 2. Select the Download to device option from the main toolbar (This loads the new cyclic interrupt into the PLC) Page 62 October 12, 2015

63 Trace Configuration: 1. Select PLC_1 in the Project tree and go online via the main toolbar icon Page 63 October 12, 2015

64 Trace Configuration: 1. After going online, select the Speed_Jog trace and select Transfer trace configuration to device option to load the trace to the PLC. Note go ahead and do the transfer even if one appears to be already installed so as to get the new configuration. Page 64 October 12, 2015

65 2 1 3 Trace Configuration: 1. Select the Active check box to enable the trace 2. Select the View icon to view the trace during recording 3. Take control of the drive again via the KP8. Jog the motor and change the speed as desired as the trace is recording. Page 65 October 12, 2015

66 Trace Configuration: 1. View of trace during a recording Page 66 October 12, 2015

67 Add a Scaling Group: 1. In the Scaling Group column, type Group 1 next to SpeedAxis_1.Velocity 2. Assign the other two parameters to Group 1 3. Note that all three parameters are now set to the same scale Page 67 October 12, 2015

68 Trace Configuration: 1. Select the installed trace job 2. Select the Add to measurements button to capture offline the recorded trace Page 68 October 12, 2015

69 Trace Configuration: 1. Verify the tools available to analyze the recorded trace via the toolbar within the trace configuration, e.g. zooming, enabling horizontal and vertical measurement lines, etc. Page 69 October 12, 2015

70 Trace Configuration: 1. Go offline 2. Click the icon to view of captured trace after going offline. Page 70 October 12, 2015

71 Trace Configuration: 1. Export the trace Page 71 October 12, 2015

72 1. Save project Page 72 October 12, 2015

73 Siemens Industry Inc. IA FA and DT MC DISCLAIMER/TERMS OF USE: THE INFORMATION PROVIDED HEREIN IS PROVIDED AS GENERAL EXAMPLES REGARDING THE USE OF THE APPLICABLE PRODUCTS IN GENERIC APPLICATIONS. THIS INFORMATION IS PROVIDED WITHOUT WARRANTY. IT IS YOUR RESPONSIBILITY TO ENSURE THAT YOU ARE USING ALL SIEMENS PRODUCTS PROPERLY IN YOUR SPECIFIC APPLICATION. ALTHOUGH THIS CONTENT STRIVES TO MAINTAIN ACCURATE AND RELEVANT INFORMATION, THERE IS NO OFFICIAL GUARANTEE THAT THE INFORMATION PROVIDED HEREIN IS ACCURATE. IF YOU USE THE INFORMATION PROVIDED HEREIN IN YOUR SPECIFIC APPLICATION, PLEASE DOUBLE CHECK ITS APPLICABILITY AND BE ADVISED THAT YOU ARE USING THIS INFORMATION AT YOUR OWN RISK. THE PURCHASER OF THE PRODUCT MUST CONFIRM THE SUITABILITY OF THE PRODUCT FOR THE INTENDED USE, AND ASSUME ALL RISK AND LIABILITY IN CONNECTION WITH THE USE. Page 73 October 12, 2015

Getting Started - Startdrive. Startdrive SINAMICS. Introduction 1. Connecting the drive unit to the PC. Creating a project 3

Getting Started - Startdrive. Startdrive SINAMICS. Introduction 1. Connecting the drive unit to the PC. Creating a project 3 Getting Started - Startdrive Introduction 1 Connecting the drive unit to the PC 2 Startdrive SINAMICS Getting Started Creating a project 3 Going online and incorporating devices 4 Commissioning the drive