Usability Project Presentation and Device Replacement Demonstration. On behalf of Fieldbus Foundation TM

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1 Usability Project Presentation and Device Replacement Demonstration Jack van der Horst Regional Technology Manager ABB Pte Ltd On behalf of Fieldbus Foundation TM 1 Successful Implementation & Improved Operation

2 Introduction 5-minute Introduction to the Fieldbus Foundation & FOUNDATION technology Test and Registration Program Overview What s new in ITK Profile 6 System Interoperability with Host Profile Registration Demonstration 2 Successful Implementation & Improved Operation

3 Fieldbus Foundation IP development Promote 500 members/affiliates Digital Vendor neutral Interoperable Automation focused 3 Successful Implementation & Improved Operation

4 By the Numbers 700+ registered products 10 registered hosts 6,000 control systems 1,000,000+ devices in service 4 Successful Implementation & Improved Operation

5 Digital Technology PV = 392.8mb PV = 393.1mb 4-20mA Field JB + marshalling IS interface I/O card PV = 392.8mb GOOD Fieldbus PV = 392.8mb GOOD 5 Successful Implementation & Improved Operation

6 FOUNDATION Fieldbus Differentiators Scalable, Automation Infrastructure Function Block Based Architecture Multi drop, Multi-variable Reduced Footprint Integrated Data Quality from sensing to actuation Control in the Field offers Single Loop Integrity High Performance, Interrupt Driven Alerts Isochronous Communication Device Level Time Stamping Approved for use in Safety Instrumented Systems Rigorous Test and Registration Program 6 Successful Implementation & Improved Operation

Registration Program 3 rd Party compliance testing executed by the Fieldbus Foundation Field Devices Fieldbus Power Suppliers/Conditioners Couplers Cable Hosts

7 Registration Program 3 rd Party compliance testing executed by the Fieldbus Foundation Field Devices Fieldbus Power Suppliers/Conditioners Couplers Cable Hosts First registered product 1998 Interoperability Test Kit (ITK) is only one of many tools used for product registration 7 Successful Implementation & Improved Operation

8 ITK Test Lab Station 8 Successful Implementation & Improved Operation

9 ITK 6 Test System Interface 9 Successful Implementation & Improved Operation

10 Key Feature Enhancements Selection Configuration Commissioning Maintenance Replacement Error Free Download Device Level Methods and Views Field Diagnostic Specification Device Replacement Guideline and Specifications Host Profile Test and Registration 10 Successful Implementation & Improved Operation

11 Commissioning User Experience Download offline configuration results in errors Multiple downloads typically resolve errors, but this increases overall commissioning time Analysis Devices apply checks to maintain consistency during download Device expects a specific order for parameter download Some parameters should not be written during an automated download 11 Successful Implementation & Improved Operation

12 ITK 6 Profile Improves Commissioning no_download lists inform host which parameters should not be part of an automated download Described in EDD e.g. calibration parameters e.g. vendor specific behavioral parameters Deferral of inter-parameter checks Disables consistency checks during automated download Once completed, device re-evaluates configuration Reduces errors due to parameter order mismatch New parameter BLOCK_ERR_DESC_n Provides more detail to the configuration block error 12 Successful Implementation & Improved Operation

13 Maintenance User Experience Maintenance is a costly activity Digital networks can provide information overload Diagnostic data is represented in different forms, making integration difficult Analysis Condition based monitoring can improve maintenance management A common structured approach across networks is necessary to bring the right information to the right person in context. 13 Successful Implementation & Improved Operation

14 Types of Maintenance Activities Unnecessary maintenance Reactive maintenance Preventive maintenance Predictive maintenance Proactive maintenance Opportunity based maintenance Performed on a healthy asset. Performed after the asset has failed. Performed on a regular schedule Schedule based on basis of failure rate and drift statistics. Schedule based on built-in asset diagnostics. Combination of proactive maintenance along with special events (e.g. shutdown) Source: Rong Gul, Shell Global Solution, Diagnostics from Safety Devices using FOUNDATION Fieldbus. 14 Successful Implementation & Improved Operation

NAMUR NE107: Self-Monitoring and Diagnosis of Field Devices Diagnosis results must be reliable Diagnosis results must always be viewed in the context of the application.

15 NAMUR NE107: Self-Monitoring and Diagnosis of Field Devices Diagnosis results must be reliable Diagnosis results must always be viewed in the context of the application. Internal diagnosis must be categorized into 4 standard status signals Configuration must be free, as reactions will depend on the user's requirements Detailed information can be read out by the device specialist 15 Successful Implementation & Improved Operation

16 Role Based Diagnostics Process Control Engineering Station Plant operators Asset Management Maintenance Station Plant maintenance engineering HSE Control Network H1 Process Network 16 Successful Implementation & Improved Operation

17 ITK 6 Field Diagnostic Alerts Improve Maintenance Parameter Name FD_FAIL_ALM FD_OFFSPEC_ALM FD_MAINT_ALM FD_CHECK_ALM NE107 Status Signal Failure Out of Specification Maintenance Required Function Check Additional supporting parameters Enable/Disable of diagnostic detection Enable/Disable Simulation Configure Priority Configure Alert Suppression (Detect, but not alert) Recommended Actions * Parameter names will have localized text labels. e.g. Failure Alarm 17 Successful Implementation & Improved Operation

18 Device Replacement User Experience Delivered/Replacement devices are sometimes newer than the device used during initial configuration Replacing devices is semi-automated Analysis Enhanced specifications for hosts and devices supports automated device replacement 18 Successful Implementation & Improved Operation

19 ITK 6 Improves Device Replacement Fieldbus Foundation published an application note for suppliers to define rules for Like device replacement New parameter COMPATIBILITY_REV declare compatibility rules Enables systems to use an updated device that was commissioned with a prior version device version Simplify the 2 a.m. device replacement scenario 19 Successful Implementation & Improved Operation

20 Device Setup and Maintenance User Experience Data presentation and methods (procedures) are restricted to blocks Users may need interact with more than one block, especially with complex/modular devices Analysis Extend EDDL technology to include device level menus and methods Also referred as X-Block 20 Successful Implementation & Improved Operation

21 ITK 6 Profile Support new EDDL features Integration technology for device setup and maintenance 21 Successful Implementation & Improved Operation

22 EDDL Integrating Data from Multiple Blocks 22 Successful Implementation & Improved Operation

23 EDDL Integrating Parameter Multiple Views 23 Successful Implementation & Improved Operation

24 EDDL Mode Control Across Multiple Blocks 24 Successful Implementation & Improved Operation

25 EDDL Methods Across Blocks 25 Successful Implementation & Improved Operation

26 Host Profile Registration Class 62 Visitor Host Operations Engineering Maintenance Class 61 Integrated Host Note: Illustrations are examples only. 26 Successful Implementation & Improved Operation Class 63/64 Bench Host

27 Host Profile Specification - Key Features Defines five profiles Integrated Host Bench Host (for use with on-process devices) Bench Host (for use with non-commissioned devices) Visitor Host FOUNDATION for Safety Instrumented Functions Integrated Host For each profile, features are marked (M)andatory - required for system interoperability (O)ptional - useful, but not essential (P)rohibited - to prevent interoperability issues Staged Implementation Two stage profile (6Xa, 6Xb) provides time for systems to become compliant 27 Successful Implementation & Improved Operation

28 Host Profile Features 28 Successful Implementation & Improved Operation

Host Registration 2008 2009 2010 2011 2012 1H 2H 1H 2H 1H 2H 1H 2H 1H 2H

29 Host Registration H 2H 1H 2H 1H 2H 1H 2H 1H 2H Host Interoperability Support Test (HIST) 1.x 10 Registered Hosts Valid through Dec 2008 Host 6Xa Profile Test/Registration Valid through June 2010 Host 6Xb Profile Test/Registration 29 Successful Implementation & Improved Operation

30 Summary ITK 6 incorporates 618 new test case scripts 35% increase from ITK 5 All new device registrations must meet ITK 6 Profile after September 2011 New features improve configuration, commissioning, maintenance and replacement experiences Reduce complexity while increasing interoperability and productivity Host testing assures features are consistent across systems 30 Successful Implementation & Improved Operation

31 Where To Get More Information Website: fieldbus.org User Forums: forums.fieldbus.org Blog: foundationfieldbus.blogspot.com Twitter: twitter.com/foundationfield LinkedIn: linkedin.com/company/fieldbusfoundation LinkedIn Discussion Group: Fieldbus Foundation YouTube: youtube.com/user/fieldbusfoundation 31 Successful Implementation & Improved Operation

32 DEMONSTRATION? How you know there is a problem What action to take 32 Successful Implementation & Improved Operation

33 HOW YOU KNOW THERE IS A PROBLEM? 33 Successful Implementation & Improved Operation

34 CHECK WHERE THE DEVICE IS INSTALLED 34 Successful Implementation & Improved Operation

35 CHECK THE DEVICE HEALTH 35 Successful Implementation & Improved Operation

36 REPLACE DEVICE AND SCAN THE BUS 36 Successful Implementation & Improved Operation

37 CHECK ADVISOR 37 Successful Implementation & Improved Operation

38 USE AUTO ASSIGN 38 Successful Implementation & Improved Operation

39 ASSIGNMENT COMPLETED 39 Successful Implementation & Improved Operation

40 ADVISOR SUGGEST DOWNLOAD ( PARAMETERS) 40 Successful Implementation & Improved Operation

41 PERFORM FULL DOWNLOAD TO DEVICE ALL PARAMETERS ARE SEND TO DEVICE FROM DATABASE 41 Successful Implementation & Improved Operation

42 USED BLOCKS ARE IN AUTO DIRECTLY AFTER DOWNLOAD 42 Successful Implementation & Improved Operation

43 VALUE IS AVAILABLE IS FF BUILDER 43 Successful Implementation & Improved Operation

44 VALUE IS AVAILABLE IS DCS 44 Successful Implementation & Improved Operation

45 QUESTIONS? 45 Successful Implementation & Improved Operation

Foundation Fieldbus : The way forward.

Foundation Fieldbus : The way forward. 29 th Nov 2014 GNFC, Bharuch, India Thampy Mathew Chairman - FFIC 1 1999-2012 IP development Promote Digital Interoperable 500 members/affiliates Vendor Neutral Automation