Premium Integration How easy integration can be
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1 Products Solutions Services Premium Integration How easy integration can be Slide 1
2 Subject How easy integration can be Would it not be nice to have your devices connected to a digital bus (e.g. EtherNet/IP) and have all relevant data available in your entire system without complicated referrals - we come closer an ideal world. Tonight a demonstration of Premium Integration Slide 3
3 Definition of system integration In engineering, system integration is defined as the process of bringing together the component subsystems into one system and ensuring that the subsystems function together as a system. In information technology, systems integration is the process of linking together different computing systems and software applications physically or functionally, to act as a coordinated whole. Source: Wikipedia Slide 4
4 Product Center (PC) Process Solutions Endress+Hauser Process Solutions AG was founded to create added value to Endress+Hauser core business by providing products, systems, services and process automation solutions based on open standards. Founded December 1999, start-up January 2000 Located in Reinach, Switzerland Currently employs more than 160 people Slide 5
5 From conventional to decentralized intelligence Conventional Fieldbus Remote I/O Fieldbus Decentralized intelligence Control in the field Slide 6
6 Digital communication provides more information 4-20mA analog signals Digital communication One variable One way Identification tag: = LI 012 Software version: = 1.1 Serial number: = 0M st process value Multivariable = nd process value Bi-directional = Engineering unit = m Status = OK Diagnostic = pressure high Limited system view Does not include diagnostics and other information from field devices. Expanded view Field devices are part of the system. Bi-directional communication possible between transmitters, controller and control valve. Slide 7
7 What is integration development? Customer Customer: Customer requirements and market needs Requirements/Expectations To ensure proper, harmonized functionality and seamless integration Integration development process Product development Endress+Hauser: Tested integration of devices in systems Integration documents Slide 8
8 System and Device Integration is essential The target is seamless integration based on open standards and technologies Strengthened by common definitions and centralized execution Fulfilled of a lived process which ensures the seamless driver availability at the end Keep it simple Slide 9
9 System Integration ABB AC870P (Composer) AC800M (800xA) AC800F (Freelance) Process Management ABB Composer Fieldbus Builder Control Builder Endress+Hauser ControlCare Emerson Delta V Honeywell Experion PKS Invensys IA Series Process Control Plant Asset Management (PAM) Ethernet Endress+Hauser FieldCare Field Xpert Emerson AMS FC 375/475 Honeywell Control Builder Asset Manager Rockwell Control Logix FFLD Schneider Premium Siemens PCS7 Yokogawa Centum CS3000 Invensys IA Series PACTware PACTware Siemens PDM Yokogawa PRM Slide 10
10 System World - Fieldbus Test and Competence Center Endress+Hauser maintains an Fieldbus Test and Competence Center System World located in Reinach (CH) where most common process control systems and fieldbuses are represented used for system integration testing in a multi-vendor environment. System World Virtual Tour Slide 11
11 Premium Integration How easy integration can be Devices are integrated into all significant systems Slide 12
12 Today Process Automation communication flavours Communication options available for Process Instrumentation HART Modbus RTU PROFIBUS DP and PA FOUNDATION Fieldbus Industrial Ethernet: Modbus TCP/IP, NEW Slide 13
13 Classical fieldbus architectures in Process Automation Engineering station Operator Station Plant Asset Management? Field level only accessible via fieldbus through automation controllers or gateways
14 Open Industrial Ethernet based architecture Engineering station Operator Station Plant Asset Management Industrial Ethernet Field level accessible through transparent switched Ethernet network or gateways
15 Something is still missing to close the gap Engineering station Operator Station Plant Asset Management Industrial Ethernet? 4-wire devices native Ethernet?
16 Something is still missing to close the gap Engineering station Operator Station Plant Asset Management Industrial Ethernet 2-wire devices Power over Ethernet 4-wire devices native Ethernet?
17 Something is still missing to close the gap Engineering station Operator Station Plant Asset Management Industrial Ethernet? 2-wire devices Power over Ethernet 4-wire devices native Ethernet 2-wire devices Intrinsic safe Ethernet
18 Which Industrial Ethernet flavors will become important? There are two main Industrial Ethernet protocols in the market that have significant market shares and growth rates and seem to become important for Process Automation: EtherNet/IP and PROFINET. Forecast 2015 according to IMS Research, 2012 Slide 22
19 Industrial Ethernet target industries Demand for Industrial Ethernet in the field for process automation will initially emerge out of the hybrid industries. Manufacturing Industries Automotive Robotics Material Handling Machine Tools PLC Hybrid Industries Food & Beverage Life Sciences Environmental Oil & Gas Chemical Power & Energy Primaries & Metal DCS Process Industries Ethernet Slide 23
20 EtherNet/IP facts EtherNet/IP (Ethernet Industrial Protocol) is an open communications protocol developed in the late 1990 s by Rockwell Automation. EtherNet/IP was designed for use in process control and other industrial automation applications. EtherNet/IP is managed by the Open Device Vendor Association (ODVA). EtherNet/IP makes use of existing network infrastructure (Ethernet) so no special hardware is required to implement it. EtherNet/IP is built on the standard TCP/IP stack so no special software is required. Slide 24
21 Features and benefits of EtherNet/IP Seamless integration into control systems with direct EtherNet/IP connection from Rockwell Automation and Schneider. Provides simplicity and increases speed of integration. Provides a solution that helps reduce engineering, installation, commissioning and training costs. Cost-effective, fast system integration due to fewer network components (such as converters). Easy access to process variables, device and diagnostic data. Convenient device configuration and process optimization via laptop is possible at any time using the integrated Web server without additional device drivers (DD-less). Slide 25
22 EtherNet/IP conformance tested devices ODVA Open DeviceNet Vendors Association Slide 26
23 Premium Integration for Process Industry Engineering station Operator Station Plant Asset Management Native 4-wire field devices Slide 27
24 Premium Integration for Process Industry Integrated Device Package Electronic Data Sheets (EDS) Can be downloaded from Internet and from device EDS files are used to identify and commission the device on a network. Add-On Profile (AOP) Can be downloaded from Internet AOP standardize module configuration, reduce programming and configuration errors and increase productivity. Declaration of Conformity (DOC) Can be downloaded from Internet or ODVA website System Integration Document can be downloaded from Internet Provides a step-by-step approach for integrating a device Add-On Instruction (AOI) Can be downloaded from RA knowledge base Slide 28
25 Premium Integration Add On Profile (AOP) Level 3 #3 Automatic creation of data structure #2 Coriolis flow device in I/O configuration #1 Add On Profile Level 3 Slide 29
26 Premium Integration Add On Instruction (AOI) and Faceplates A global object links the tag name to the faceplate Real time display of all process variables Alarms, Trends, Reset Totalizers Slide 30
27 Conclusions Internet technologies move into the field. Automation is going to become an application of the Internet of Things. Industry 4.0 builds on the Internet of Things, customers gain in efficiency and productivity. Industrial Ethernet will be a core network in these new architectures and substitute the classical fieldbuses in the long run. There are preconditions to be fulfilled. Standards have to be developed and IT/Cyber security becomes an important subject to all products with Ethernet connectivity - also to field devices for process automation. Important steps towards the new paradigm of industrial production are already done. But there are still gaps to be closed.
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