GAS CHROMATOGRAPH USER PROGRAM (For ROC809) User Manual

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1 Flow Computer Division GAS CHROMATOGRAPH USER PROGRAM (For ROC89) User Manual Form A6145 May 25 D31188X12

2 Gas Chromatograph User Program (for ROC89) Revision Tracking Sheet May 25 This manual may be revised periodically to incorporate new or updated information. The revision date of each page is indicated at the bottom of the page opposite the page number. A significant change in the content of the manual also changes the date that appears on the front cover. Listed below is the revision date of each page. Page Revision Date All Apr/5 May/5 All Rev 1 7/3 ROCLINK is a mark owned by one of the Emerson Process Management companies. The Emerson logo is a trademark and service mark of Emerson Electric Co. Fisher Controls International, LLC All rights reserved. While this information is presented in good faith and believed to be accurate, Fisher Controls does not guarantee satisfactory results from reliance upon such information. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding the performance, merchantability, fitness or any other matter with respect to the products, nor as a recommendation to use any product or process in conflict with any patent. Fisher Controls reserves the right, without notice, to alter or improve the designs or specifications of the products described herein. ii Rev May/5

3 Gas Chromatograph User Program (for ROC89) TABLE OF CONTENTS SECTION 1 INTRODUCTION Organization of Manual Program Requirements Additional Information Program Overview Communications Wiring Gas Chromatograph Configuration Setup Overview... 3 SECTION 2 DOWNLOADING THE USER PROGRAM Viewing Available Memory Verifying the License Key Download Procedure... 5 SECTION 3 CONFIGURING THE PROGRAM User Program Configuration Autoconfiguration GC Stream Data Validation of GC Data ROCLINK 8 Configuration SECTION 4 - USER DEFINED POINT TYPES DEFINITIONS Point Type 65: GC User Program Configuration and Status Description Number of logical points Point Type 66: GC Stream Data Description Number of logical points... 2 Rev May/5 iii

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5 Gas Chromatograph User Program (for ROC89) SECTION 1 INTRODUCTION This program allows a ROC89 Remote Operations Controller to communicate with a Gas Chromatograph through an EIA-232 (RS-232) or EIA-485 (RS-485) communications port. The user program will allow communications with a Daniel 2251, 2255, 235, 235A or 236 Gas Chromatograph or with a ABB Totalflow Model 8 BTU Gas Chromatograph. The ROC89 unit will be the Master using the Modbus Master protocol. 1.1 ORGANIZATION OF MANUAL In this manual, the sections are arranged to provide information in the order in which it is required for first-time users. Once you become familiar with the procedures, and the software running in a ROC, the manual may be used as a reference tool. This manual is organized into the following major sections: Section 1 - Introduction Section 2 - Downloading the Program Section 3 - Configuring the Program 1.2 PROGRAM REQUIREMENTS The Gas Chromatograph User Program is downloaded into and run from User Program memory located in a ROC89 unit. Requirements for the User Program: Firmware version 1.21 or greater must be installed (check by using ROCLINK to look at Other Information display under Information under the ROC menu). ROCLINK 8 Configuration Software, Version 1.1 or greater (check by using the About function in the Help menu of ROCLINK). EIA-232 (RS-232) port on the CPU, EIA-232 (RS-232) communications module, or EIA-485 (RS-485) communications module. A hardware based License Key is required to enable the user program. Refer to the ROC89 Instruction Manual (A6116) for instructions on installing the License Key. The downloadable program name is GcInterface.tar. 1.3 ADDITIONAL INFORMATION This document is intended to be used along with the following manuals to assist in downloading and configuration of the program. ROCLINK 8 Configuration Software User Manual (Form A6121) Part Number D31159X12 Rev May/5 1

6 Gas Chromatograph User Program (for ROC89) ROC89 Remote Operations Controller Instruction Manual (Form A6116) Part Number D31154X PROGRAM OVERVIEW The Gas Chromatograph User Program communicates using Modbus Protocol directly to a Gas Chromatograph (GC). The ROC89 will poll data from the GC, validate the data from the GC, and update the appropriate station database with the data. The program is capable of polling up to 6 streams. The maximum number of streams that the program will process is determined by the number of stream licenses available in the ROC89 unit. The license key adminstrator displays the number of streams available in the App Code Field. For more information, refer to Section 2.1. Each stream must be assigned to a station in the ROC89 database. This allows the ROC89 to log the gas quality, gas component data, heating value, and specific gravity. The program configuration is accomplished through a display screen provided by ROCLINK 8 software, including gas quality configuration and station assignment. Alarm logging may be enabled on the GC Stream Data screen for the stream. 1.5 COMMUNICATIONS WIRING The Gas Chromatograph must be connected to the communications port on the ROC89 unit using 12 AWG, or smaller, wire. The wiring for a EIA-232 (RS-232) to Daniel 235A Gas Chromatograph is shown in Figure 1. ROC89 EIA-232 (RS-232) Port Rx Daniel 235A Jumper J6 6 Tx 5 GND RTS 4 DTR 3 S IN_2 GND 2 S OUT_2 1 Figure 1. Communications Wiring Diagram 2 Rev May/5

7 Gas Chromatograph User Program (for ROC89) 1.6 GAS CHROMATOGRAPH CONFIGURATION Using MON 2 software, the Daniel Gas Chromatograph port must be set to the SIM 2251 protocol. For all other parameter configuration, refer to the MON 2 documentation. 1.7 SETUP OVERVIEW The following steps are suggested for a typical setup with a ROC89 and a Daniel Gas Chromatograph. Read all the procedures and descriptions in this manual before performing these steps. 1. Log in to ROCLINK 8 software. 2. Establish a connection to the Gas Chromatograph with the EIA-232 (RS-232) or EIA-485 (RS- 485) communications port. Configure the communications in the Gas Chromatograph and the ROC89 communication ports. Refer to Section 1.6 and Section Verify a License Key for this user program is in the ROC89 unit, using the License Key Administrator. Refer to Section Download the user program into the ROC89. Refer to Section Open the GC Configuration screen, configure the GC Address, select a Comm Port, and check Auto-configure. Press Apply. Refer to Section Open the User Program Adminstrator screen. Start the user program to test functionality. Refer to Section Open the GC Stream Data screen, and verify that the ROC89 is communicating to the Gas Chromatograph. The Error Code will read OK. Refer to Section Configure all other parameters in the GC Configuration screen. Refer to Section 3.1. Then configure alarm logging on the GC Stream Data screen. Refer to Section Rev May/5 3

8 Gas Chromatograph User Program (for ROC89) SECTION 2 DOWNLOADING THE USER PROGRAM This section provides instructions for installing the Gas Chromatograph User Program into the ROC. Be sure to read Section 1.2, Program Requirements, before proceeding to the actual program installation. This section includes: Program Requirements Viewing Available Memory Download Procedure NOTE: A PC-compatible computer must be connected to the Operator Interface port (LOI) before the downloading process is started. User program memory must be available (unallocated). 2.1 VIEWING AVAILABLE MEMORY User program memory must be available before installing a user program. This program will require approximately 4 KB of Flash memory and 8 KB of DRAM memory. To view the available memory: 1. Select ROCLINK > Utilities. 2. Select User Program Administrator. When you select User Program Administrator, a screen appears that shows the free memory available for the application program to be loaded. Refer to Figure 2. 4 Rev May/5

9 Gas Chromatograph User Program (for ROC89) Figure 2. Viewing Memory in ROCLINK 2.2 VERIFYING THE LICENSE KEY A hardware based License Key is required to enable the user program. Refer to the ROC89 Remote Operations Controller Instruction Manual (A6116) for instructions on installing the License Key. Verify that the License Key for this user program is in the ROC89 unit. Log in to ROCLINK 8 software and go to the Utilities > License Key Administrator screen. For more information on the License Key Administrator screen, refer to the ROCLINK 8 Configuration Software User Manual (Form A6121). 2.3 DOWNLOAD PROCEDURE Once you have determined the memory required by the desired user program is available (see Section 1.2), you may proceed to select and download the program. 1. In the ROCLINK 8 software User Program Administrator screen, locate the user program file. Refer to Figure Press Browse. The Open File dialog box appears. The Open File display lists the names of all the files that have the.tar extension and are located in the default Drive and Directory. Select the directory path in which the file to be downloaded is located and then select the file. Rev May/5 5

10 Gas Chromatograph User Program (for ROC89) 3. When the desired User Program, GcInterface.tar, appears in the File Name field, press the Open button. The Open File dialog closes, returning you to the User Program Administrator screen. 4. Begin loading the selected user program by pressing the Download pushbutton. When the User Program has been downloaded, the Status field in the center of the screen will read Loaded. 5. Press the Update button. Once the user program has been downloaded to the ROC89 unit, the GCInterface program should be listed under User Programs Installed in ROC. Below that are three buttons: Clear, Start, and Stop. The Clear button removes the user program from the ROC89. The Start button runs the user program. The Stop button halts the user program. See Figure 3. Figure 3. Starting User Program 6 Rev May/5

11 Gas Chromatograph User Program (for ROC89) SECTION 3 CONFIGURING THE PROGRAM This section details how to configure the Gas Chromatograph User Program using ROCLINK 8 Configuration Software. Note that the user data points and associated parameters will not be available in ROCLINK 8 software until the user program has been downloaded as instructed in Section USER PROGRAM CONFIGURATION Once the program is loaded into the ROC, the two configuration screens become available from the Configuration Tree Menu. To access the configuration screen, select User Program > Program #, GCInterface > Display #,GC Configuration. See Figure 4. Figure 4. Configuration Tree Menu The GC configuration screen allows the user to enable the automatic configuration of the communication port and modbus parameters. The user is also able to specify which communications port will be used, assign streams to stations, specify the gas composition, and specify the polling interval. The screen also displays the program status. Refer to Figure 5. Each field on the GC Configuration screen is described on the following pages. Rev May/5 7

12 Gas Chromatograph User Program (for ROC89) Figure 5. GC Configuration Screen Component ID assigns a number to each gas component for use in Component Data Tables 1 and 2. If the Gas Chromatograph will not return a value for a gas that the ROC89 supports, enter 255. Autoconfig starts the automatic configuration of the Communication Port and the Modbus Master parameters appropriate for a Daniel Gas Chromatograph. For more information on Autoconfig, see Section The user may disable Autoconfig and manually set the communication port and Modbus Master parameters in ROCLINK 8 software. The user may also enable Autoconfig, allow the user program to configure these parameters, and then change them in ROCLINK 8 software to suit the application. Hexane Split Enable allows the automatic setting of a pre-defined split percentage of the Hexane and heavier gases for use with Daniel Gas Chromatographs. The pre-defined split percentage is given in the table below. If the user wants to use a non-standard Hexane split, the user will have to set the Hexane Component ID to 255, set the Hexane (+) Component ID to a specific value, set the Heavy Gas Option to enable for the appropriate station, and fill in the specific percentages for heavy gases in the station. Table 1. Pre-Defined Split Percentage COMPONENT ID HEXANE % HEPTANE % OCTANE % NONANE % DECANE % Alarm Bypass tells the user program how to handle alarm values. When selected, it allows the ROC AGA calculations to be updated even if the Alarm 1 or 2 field in the GC displays an alarm. 8 Rev May/5

13 Gas Chromatograph User Program (for ROC89) Max License Checkout specifies the maximum number of GC streams to be reserved for this program. The number of streams that can be checked out must not exceed the number available in the License Key Administrator screen in ROCLINK 8 software. The GC Address field specifies the RTU address to be used in the Modbus Master Table. The Modbus Master Table will use the RTU address for the ROC89 unit to communicate with the GC. If the GC Address field is set to, the polling of the GC will be disabled. The user must configure this parameter before the program will poll data and write to the station. This parameter will be used in autoconfiguration; see Section Modbus Location specifies which Modbus Register Table will be used. The default is 24. The range is This parameter will be used in autoconfiguration; see Section Polling Interval is the amount of delay in seconds before asking for the next set of results. The GC typically takes 3 to 6 minutes to update the results. Next Poll Request displays the number of seconds remaining until the next polling cycle. After a poll cycle is complete, this field is reset to the number stored in the Poll Interval parameter. Comm Timeout is the time to wait in seconds for the GC to respond to a Modbus poll. The BTU Low Limit is the minimum heating value accepted by the ROC89 unit for an AGA calculation update. Heating values sent by the GC which are lower than this number are considered to be erroneous and will not be forwarded to the station. The BTU High Limit is the maximum heating value accepted by the ROC89 unit for an AGA calculation update. Heating values sent by the GC which are higher than this number are considered to be erroneous and will not be forwarded to the station. Total Mole % Deviation is the difference plus or minus from 1% that is allowable for both Total Unnormalized Mole % and mole sum values. The value will be subtracted and added to 1% to determine the range. The default is 2% deviation. Comm Port # specifies which of the ROC89 communication ports will be used for the EIA-232 (RS- 232) or EIA-485 (RS-485) connection to the GC. This parameter will be used in autoconfiguration; see Section This parameter should be set before turning on the user program. If the user program is on and you need to change the Comm Port #, change it, stop the program, and restart it. NOTE: Unlike other user programs, the Comm Port Owner will be Modbus Master. The Comm Port Owner should not be user program. Station Map allows the user to assign streams to stations in the ROC89 unit. The gas composition data from the specified stream will be sent to the historical segment which has been assigned to the station in the Station Setup screen in ROCLINK 8 software. The stream range is 1-6. The station number here matches its number in the Station Setup screen. A value of will disable updating of a station. The user must configure this parameter before the program will poll data and write to the station. Rev May/5 9

14 Gas Chromatograph User Program (for ROC89) Autoconfiguration When Autoconfig has been started, the user program will automatically configure the communication ports and Modbus parameters in ROCLINK 8 software. The Communications Port that has been specified in the Comm Port # field will be configured to the following values: Baud Rate: 96 Data Bits: 7 Stop Bits: 1 Parity: Even Key-On Delay: 2 msec Key-Off Delay: 2 msec Port Owner: Modbus Master. The Modbus configuration parameters will be set to the following values: Transmission Mode: ASCII Byte Order: MSB First Event Log Enable: Disabled Master Starting Request Number: 1 Master Number of Requests: 8 Master Continuous Polling Enable: Disabled. The Modbus Master Table is autoconfigured from the values in the Comm Port # and GC Address fields. The Modbus Register to TLP Mapping assigns TLPs to registers. The TLPs are mapped to the register table specified in the Modbus Location field. The parameters necessary for this user program will be mapped to the registers automatically. When the autoconfiguration process is complete, the autoconfig parameter is disabled GC Stream Data One iteration of the GC Stream Data display screen is available for each active stream in the GC. The screen can be accessed on the Configuration Tree Menu, by selecting User Program > Display#1,GC Stream Data. The user may move from one stream to another through the list on the Configuration Tree Menu or the Point Number drop down box. The only parameter that can be set on this display screen is Alarm Logging Mode. The user may enable alarm logging with SRBX (Spontaneous Report By Exception) notification. One alarm will be generated, regardless of the number of different errors that may occur in the time before the alarm is cleared. SRBX will be issued based on the Alarm Logging Mode (SRBX on Set, Clear, or both). For an alarm to be generated, such as for a Poll Sequence Failure error, the current stream logical needs to have its Alarm Logging Mode parameter enabled. The GC Stream Data screen displays the User Calcs, Stream Data, Diagnostics, Calibration status, Component Data, Component Mask, and Error Code (see table below) for the stream. The Component 1 Rev May/5

15 Gas Chromatograph User Program (for ROC89) Data displays the Component ID for that component in Component Data Table 1 and 2, the Mole % value, and Yesterday s Average flow value. See Figure 6. Figure 6. GC Stream Data Screen Table 2. Error Codes. ERROR CODE TITLE DESCRIPTION All checks passed Any AGAs assigned to the current stream will be updated and their Fpv(s) recalculated (if the sample minute has changed). 1 Poll Sequence Failure One or more of poll blocks were unsuccessful (not an 8). 2 Alarm Check Failure There are non-bypassed alarms in effect. 3 Calibration Check Failure The unit is in calibration mode. 4 Sample Minute Changed The sample minute changed while collecting data. 5 Total Un-Normalized % Failure The total un-normalized mole percentage is not within range. 6 Mole Sum Check Failure The mole sum is not within the range. 7 BTU Range Failure BTU is not within the specified ranges. 8 Specific Gravity Range Failure Specific Gravity is not within the specified ranges. After configuring the streams and pressing Apply, save the program to Flash Memory on the ROC Flags screen to save the configuration to permanent memory, in case you must perform a Cold Start. Rev May/5 11

16 Gas Chromatograph User Program (for ROC89) Validation of GC Data When the polls are complete, the program will perform validation to ensure the polling was successful and data is correct. The following checks will be made before GC stream data is copied to the station. The Communication Status (Point 121, Parameter 6, 12, 18, etc.) must return valid responses (value of 8) for all registers polled. If errors are present, Station(s) will not be updated. If Bypass Alarm 1 (Point 65, Parameter 11) is disabled, the Alarm Flag 1 (Point 66, Parameter 18, bits 14 & 15) from the GC will be checked for errors. If errors are present, Station(s) will not be updated. If Bypass Alarm 2 (Point 65, Parameter 12) is disabled, the Alarm Flag 2 (Point 66, Parameter 19, bits, 1, 2 & 3) from the GC will be checked for errors. If errors are present, Station(s) will not be updated. The Calibration Flag (Point 66, Parameter 2) will be checked to ensure it is in the Analysis State. If it is not in the Analysis State the Station(s) will not be updated. The Starting Sample Minute (Point 66, Parameter 17) must be different than the previous, or the station(s) will not be updated. Both the Starting Sample Minute (Point 66, Parameter 17) and Ending Sample Minute (Point 66, Parameter 16) in the poll must match, or the station(s) will not be updated. The current Stream Number (Point 66, Parameter 2) must be assigned to a station and have a license key. The Total Un-Normalized Mole % (Point 66, Parameter 9) must be within plus or minus Total Mole % Deviation (Point 65, Parameter 14) of 1%. If outside the limits, the Station(s) will not be updated. The Mole Sum (Point 66, Parameter 21) must be within plus or minus Total Mole % Deviation (Point 65, Parameter 14) of 1%. If outside the limits, the Station(s) will not be updated. The BTU MJ Value (Point 66, Parameter 4 or 5, depending on Wet vs. Dry) must be between BTU MJ Low (Point 65, Parameter 9) and BTU MJ High (Point 65, Parameter 1). If outside the limits, the Station(s) will not be updated. The Specific Gravity (Point 66, Parameter 6) must be between.7 and If outside the limits, the Station(s) will not be updated. Each GC stream component will be copied to its corresponding component in the station, with the exception of neo-pentane. Neo-pentane will be added to the iso-pentane component and then copied to the station. The heating value and specific gravity will be copied to the appropriate stream, as well. 12 Rev May/5

17 Gas Chromatograph User Program (for ROC89) 3.2 ROCLINK 8 CONFIGURATION Before running the user program, the user must select Meter > Setup > Station. Select the Station Number to which the stream has been assigned. Open the Gas Quality tab, and configure the following parameters. The Heating Value will determine which BTU Value (dry or saturated) will be copied to the station. If the value is set to dry, the dry heating value will be copied. If it is set to Wet, the saturated heating value will be copied. If the type is set to anything else, the user program will set the type to Dry, and proceed to copy the dry value to the station. The Gas Quality will be set to Live Gas Quality by the program, when the data is copied to the station. If the Auto-configure option has not been selected in the user program configuration screen, select the Heavy Gas Option to allow for Hexane and other heavy gases. Rev May/5 13

18 Gas Chromatograph User Program (for ROC89) SECTION 4 - USER DEFINED POINT TYPES DEFINITIONS 4.1 POINT TYPE 65: GC USER PROGRAM CONFIGURATION AND STATUS Description Point type 65 contains the parameters for configuring the GC User Program and houses the results from the GC in terms of the status of the GC Number of logical points 1 logical point of this point type will exist. Point Type 65, GC User Program Configuration and Status Point Type 65, GC User Program Configuration and Status Parameter # Name Abbrev. Access Program or User Update Point Tag Id. Tag R/W User AC 1 x2 x7e for each ASCII character 1 Point Version Number Version R/O User U32 4 xffffffff 1 2 User Program Status Status R/O Program UINT8 1 2 Data Type Length Range Default Version Description of functionality and meaning of values GC Config Identification name for the GC Program. Values must be printable ASCII characters. Version number of this user defined point. Version number of user defined point must match version of user program for calculation to run. Indicates running status. : No Error 1: License Unavailable 2: Comm Configuration Failed 3: Bad Point Type Version 14 Rev May/5

19 Gas Chromatograph User Program (for ROC89) Point Type 65, GC User Program Configuration and Status Parameter # Name Abbrev. Access Program or User Update 3 Autoconfiguration Autoconf R/W Both UINT Data Type Length Range Default Version Description of functionality and meaning of values Sets autoconfiguration option : Autoconfiguration disabled 1: Autoconfiguration enabled 4 Comm Port Number CommPort R/W User UINT Comm Port to be used 5 GC Address GcAddr R/W User UINT The address for the GC. A zero disables polling. The GC Address parameter will only configure the Modbus Master Table when autoconfiguration is enabled. 6 MODBUS Location Locatn R/W User UINT Polling Interval PollInt R/W User FL 4 Any Positive Floating Point Number 8 Next Poll Request PollNext R/O Program FL 4 Any Positive Floating Point Number 9 BTU Mj Low Limit BtuLow R/W User FL 4 Any Floating Point Number 1 BTU Mj High Limit BtuHi R/W User FL 4 Any Floating Point Number This is the location that the Modbus registers will be configured (Logical + 1) Amount of delay in seconds before asking for next set of results. The GC typically takes 3 to 6 minutes to update the results. Displays the number of seconds remaining until the next polling cycle. After a poll cycle is complete, this field is preset to the number stored in the Poll Interval Parameter. This is the minimum heating value accepted by the ROC for a n AGA update. Heating values sent by the GC which are less than this number are considered to be erroneous and will not be forwarded to the ROC. This is the maximum heating value accepted by the ROC for an AGA update. Heating values sent by the GC which are less than this number are considered to be erroneous and will not be forwarded to the ROC. Rev May/5 15

20 Gas Chromatograph User Program (for ROC89) Point Type 65, GC User Program Configuration and Status Parameter # Name Abbrev. Access Program or User Update Data Type Length Range Default Version Description of functionality and meaning of values 11 Bypass Alarm 1 BypAl1 R/W User UINT8 1 1 Indicates how to interpret alarm 1 value. : Disable bypass Don t populate the AGA gas composition information if an Alarm 1 is present. 1: Enable bypass Allow the ROC AGAs to be updated even if the Alarm 1 field in the GC shows an alarm condition present. 12 Bypass Alarm 2 BypAl2 R/W User UINT8 1 1 Indicates how to interpret alarm 2 value. : Disable bypass Don t populate the AGA gas composition information if an Alarm 2 is present. 1: Enable bypass Allow the ROC AGAs to be updated even if the Alarm 2 field in the GC shows an alarm condition present. 13 Max License Checkout MaxLic R/W User UINT Maximum number of GC stream licenses to check out for this program. 14 Total Mole % Deviation Deviat R/W User FL The difference plus or minus from 1% that is allowable for both Total Unnormalized Mole % and mole sum values. Default is 98%-12%. 15 Hexane Split Enable C6+Ena R/W User UINT Enables the GC s automatic C6 (+) split percentage for heavy gasses. 16 Communication Timeout Timeout R/W User FL Time to wait in seconds for the GC to respond to all Modbus Polls. 16 Rev May/5

21 Gas Chromatograph User Program (for ROC89) Point Type 65, GC User Program Configuration and Status Parameter # Name Abbrev. Access Program or User Update Data Type Length Range Default Version Description of functionality and meaning of values 17 Station 1 Stream Stn1Stm R/W User UINT8 1 6 Stream data to be used to update station #1. : Disable updating of station. 1-6: Stream number to use to update station s gas composition. 18 Station 2 Stream Stn2Stm R/W User UINT8 1 6 Stream data to be used to update station #2. : Disable updating of station. 1-6: Stream number to use to update station s gas composition. 19 Station 3 Stream Stn3Stm R/W User UINT8 1 6 Stream data to be used to update station #3. : Disable updating of station. 1-6: Stream number to use to update station s gas composition. 2 Station 4 Stream Stn4Stm R/W User UINT8 1 6 Stream data to be used to update station #4. : Disable updating of station. 1-6: Stream number to use to update station s gas composition. 21 Station 5 Stream Stn5Stm R/W User UINT8 1 6 Stream data to be used to update station #5. : Disable updating of station. 1-6: Stream number to use to update station s gas composition. Rev May/5 17

22 Gas Chromatograph User Program (for ROC89) Point Type 65, GC User Program Configuration and Status Parameter # Name Abbrev. Access Program or User Update Data Type Length Range Default Version Description of functionality and meaning of values 22 Station 6 Stream Stn6Stm R/W User UINT8 1 6 Stream data to be used to update station #6. : Disable updating of station. 1-6: Stream number to use to update station s gas composition. 23 Station 7 Stream Stn7Stm R/W User UINT8 1 6 Stream data to be used to update station #7. : Disable updating of station. 1-6: Stream number to use to update station s gas composition. 24 Station 8 Stream Stn8Stm R/W User UINT8 1 6 Stream data to be used to update station #8. : Disable updating of station. 1-6: Stream number to use to update station s gas composition. 25 Station 9 Stream Stn9Stm R/W User UINT8 1 6 Stream data to be used to update station #9. : Disable updating of station. 1-6: Stream number to use to update station s gas composition. 26 Station 1 Stream Stn1Stm R/W User UINT8 1 6 Stream data to be used to update station #1. : Disable updating of station. 1-6: Stream number to use to update station s gas composition. 27 Station 11 Stream Stn11Stm R/W User UINT8 1 6 Stream data to be used to update station #11. : Disable updating of station. 1-6: Stream number to use to update station s gas composition. 18 Rev May/5

23 Gas Chromatograph User Program (for ROC89) Point Type 65, GC User Program Configuration and Status Parameter # Name Abbrev. Access Program or User Update Data Type Length Range Default Version Description of functionality and meaning of values 28 Station 12 Stream Stn12Stm R/W User UINT8 1 6 Stream data to be used to update station #12. : Disable updating of station. 1-6: Stream number to use to update station s gas composition. 29 Methane Component ID MethId R/W User UINT The GC s Component ID for methane. 3 Ethane Component ID EthId R/W User UINT The GC s Component ID for ethane. 31 Propane Component ID PropId R/W User UINT The GC s Component ID for propane. 32 i-butane Component ID IButId R/W User UINT The GC s Component ID for i- butane. 33 n-butane Component ID NButId R/W User UINT The GC s Component ID for n- butane. 34 Neo-Pentane Component ID NeoPenId R/W User UINT The GC s Component ID for neopentane. 35 i-pentane Component ID IPentId R/W User UINT The GC s Component ID for i- pentane. 36 n-pentane Component ID NPentId R/W User UINT The GC s Component ID for n- pentane. 37 Hexane Component HexId R/W User UINT The GC s Component ID for hexane. 38 Hexane (+) Component ID Hex+Id R/W User UINT The GC s Component ID for hexane (+). 39 Nitrogen Component ID NitroId R/W User UINT The GC s Component ID for nitrogen. 4 Carbon Dioxide Component ID CarDioId R/W User UINT The GC s Component ID for carbon dioxide. 41 H2S Component ID H2SId R/W User UINT The GC s Component ID for H2S. 42 Water Component ID WaterId R/W User UINT The GC s Component ID for water. 43 Helium Component ID HeliumId R/W User UINT The GC s Component ID for helium. Rev May/5 19

24 Gas Chromatograph User Program (for ROC89) Point Type 65, GC User Program Configuration and Status Parameter # Name Abbrev. Access Program or User Update Data Type Length Range Default Version Description of functionality and meaning of values 44 Oxygen Component ID OxygenId R/W User UINT The GC s Component ID for oxygen. 45 Carbon Monoxide Component ID CarMonId R/W User UINT The GC s Component ID for carbon monoxide. 46 Hydrogen Component ID HydroId R/W User UINT The GC s Component ID for hydrogen. 47 Heptane Component ID HeptId R/W User UINT The GC s Component ID for heptane. 48 Octane Component ID OctId R/W User UINT The GC s Component ID for octane. 49 Nonane Component ID NonId R/W User UINT The GC s Component ID for nonane. 5 Decane Component ID DecId R/W User UINT The GC s Component ID for decane. 51 Argon Component ID ArgId R/W User UINT The GC s Component ID for argon. 4.2 POINT TYPE 66: GC STREAM DATA Description Point type 66 contains the parameters for configuring the GC User Program and houses the results from the GC in terms of the status of the GC Number of logical points 7 logical points of this point type will exist. Logical is the current stream, logicals 1 6 map to 1 6 on the GC. Point Type 66, GC Stream Data Point Type 65, GC Stream Data 2 Rev May/5

25 Gas Chromatograph User Program (for ROC89) Parameter # Name Abbrev. Access Program or User Update Point Tag Id. Tag R/W User AC 1 x2 x7e for each ASCII character Data Type Length Range Default Version Description of functionality and meaning of values 1 Point Version Number Version R/O User U32 4 xffffffff 1 Cur Stream or Stream # 2 Stream Number Stream R/O User UINT depending on logical Logical zero will have Cur Stream, others will have identification name for the specific stream. # will be replaced with logical + 1. Values must be printable ASCII characters. Version number of this user defined point. Version number of user defined point must match version of user program for calculation to run. Stream number the data in this logical refers to. Logical zero will have a value 1-6 depending on the last stream read. Logicals 1-6 will be set to 1-6 respectively. 3 Component Table Mask Mask R/O Program UINT16 2 xffff 4 Dry BTU MJ Value DHeatVal R/O Program FL 4 Any non-negative IEEE 5 Saturated BTU MJ Value SHeatVal R/O Program FL 4 Any non-negative IEEE 6 Specific Gravity SpecGrav R/O Program FL 4 Any non-negative IEEE 7 Compressiblitiy Compress R/O Program FL 4 Any IEEE floating point number 8 WOBBE Index WOBBE R/O Program FL 4 Any IEEE floating point number 9 Total Un-Normalized Mole % TotUnMol R/O Program FL 4 Any non-negative IEEE Mask of Streams associated with Component Table #1. Bit 2 n = 1 implies stream n is included. Contains the last Dry BTU/cf or MegaJoule/m3 value calculated and returned from the GC. Contains the last Saturated BTU/cf or MegaJoule/m3 value calculated and returned from the GC. Contains the last specific gravity calculated and returned from the GC. Contains the last Compressiblity value calculated and returned from the GC. Contains the last WOBBE Index value calculated and returned from the GC. Contains the total un-nomalized mole percent returned. Rev May/5 21

26 Gas Chromatograph User Program (for ROC89) Point Type 66, GC Stream Data Parameter # Name Abbrev. Access Program or User Update 1 Total GPM TotGpm R/O Program FL 4 Any IEEE floating point number 11 User Defined Calc 1 Calc1 R/O Program FL 4 Any IEEE floating point number 12 User Defined Calc 2 Calc2 R/O Program FL 4 Any IEEE floating point number 13 User Defined Calc 3 Calc3 R/O Program FL 4 Any IEEE floating point number 14 User Defined Calc 4 Calc4 R/O Program FL 4 Any IEEE floating point number 15 User Defined Calc 5 Calc5 R/O Program FL 4 Any IEEE floating point number Data Type Length Range Default Version Description of functionality and meaning of values Contains the total GPM returned from the GC. Contains the value in the User Defined 1 Calculation returned from the GC. Contains the value in the User Defined 2 Calculation returned from the GC. Contains the value in the User Defined 3 Calculation returned from the GC. Contains the value in the User Defined 4 Calculation returned from the GC. Contains the value in the User Defined 5 Calculation returned from the GC. 16 Sample Minute End SamMinS R/O Program UINT16 2 xffff xffff Contains the sample minute at the end of the Modbus requests. 17 Sample Minute Start SamMinE R/O Program UINT Alarm 1 Alarm1 R/O Program UINT Alarm 2 Alarm2 R/O Program UINT Calibration Flag CalFlag R/O Program UINT Contains the sample minute at the start of the Modbus requests. Contains the value of the Alarm 1 field of the GC. A zero represents that all alarms are clear. Contains the value of the Alarm 2 field of the GC. A zero represents that all alarms are clear. Contains the value of the Calibration Flag field of the GC. : Calculation data 1: Analysis data 22 Rev May/5

27 Gas Chromatograph User Program (for ROC89) Point Type 66, GC Stream Data Parameter # Name Abbrev. Access Program or User Update 21 Mole Sum MoleSum R/O Program FL 4 Any non-negative IEEE Data Type Length Range Default Version Description of functionality and meaning of values Contains the sum value of the mole percent read in poll block #7. 22 Error Code ErrCode R/O Program UINT Alarm Logging Mode AlmMode R/W User UINT8 1 Contains the error checking result code. See Section Enable Alarm Log Entry generation. If Error Code indicates Strream is in failure, alarm log entry is generated. : Disable Logging 1: Enable Logging, No SRBX 2: Enable Logging, SRBX on Set only 3: Enable Logging, SRBX on Clear only 4: Enable Logging, SRBX on both 24 Component Index #1 Table 1 Comp1T1 R/O Program UINT Component index #1 read from Table 1 on the GC. 25 Component Index #2 Table 1 Comp2T1 R/O Program UINT Component index #2 read from Table 1 on the GC. 26 Component Index #3 Table 1 Comp3T1 R/O Program UINT Component index #3 read from Table 1 on the GC. 27 Component Index #4 Table 1 Comp4T1 R/O Program UINT Component index #4 read from Table 1 on the GC. 28 Component Index #5 Table 1 Comp5T1 R/O Program UINT Component index #5 read from Table 1 on the GC. 29 Component Index #6 Table 1 Comp6T1 R/O Program UINT Component index #6 read from Table 1 on the GC. 3 Component Index #7 Table 1 Comp7T1 R/O Program UINT Component index #7 read from Table 1 on the GC. 31 Component Index #8 Table 1 Comp8T1 R/O Program UINT Component index #8 read from Table 1 on the GC. Rev May/5 23

28 Gas Chromatograph User Program (for ROC89) Point Type 66, GC Stream Data Parameter # Name Abbrev. Access Program or User Update Data Type Length Range Default Version Description of functionality and meaning of values 32 Component Index #9 Table 1 Comp9T1 R/O Program UINT Component index #9 read from Table 1 on the GC. 33 Component Index #1 Table 1 Comp1T1 R/O Program UINT Component index #1 read from Table 1 on the GC. 34 Component Index #11 Table 1 Comp11T1 R/O Program UINT Component index #11 read from Table 1 on the GC. 35 Component Index #12 Table 1 Comp12T1 R/O Program UINT Component index #12 read from Table 1 on the GC. 36 Component Index #13 Table 1 Comp13T1 R/O Program UINT Component index #13 read from Table 1 on the GC. 37 Component Index #14 Table 1 Comp14T1 R/O Program UINT Component index #14 read from Table 1 on the GC. 38 Component Index #15 Table 1 Comp15T1 R/O Program UINT Component index #15 read from Table 1 on the GC. 39 Component Index #16 Table 1 Comp16T1 R/O Program UINT Component index #16 read from Table 1 on the GC. 4 Component Index #1 Table 2 Comp1T2 R/O Program UINT Component index #1 read from Table 2 on the GC. 41 Component Index #2 Table 2 Comp2T2 R/O Program UINT Component index #2 read from Table 2 on the GC. 42 Component Index #3 Table 2 Comp3T2 R/O Program UINT Component index #3 read from Table 2 on the GC. 43 Component Index #4 Table 2 Comp4T2 R/O Program UINT Component index #4 read from Table 2 on the GC. 44 Component Index #5 Table 2 Comp5T2 R/O Program UINT Component index #5 read from Table 2 on the GC. 45 Component Index #6 Table 2 Comp6T2 R/O Program UINT Component index #6 read from Table 2 on the GC. 46 Component Index #7 Table 2 Comp7T2 R/O Program UINT Component index #7 read from Table 2 on the GC. 47 Component Index #8 Table 2 Comp8T2 R/O Program UINT Component index #8 read from Table 2 on the GC. 24 Rev May/5

29 Gas Chromatograph User Program (for ROC89) Point Type 66, GC Stream Data Parameter # Name Abbrev. Access Program or User Update Data Type Length Range Default Version Description of functionality and meaning of values 48 Component Index #9 Table 2 Comp9T2 R/O Program UINT Component index #9 read from Table 2 on the GC. 49 Component Index #1 Table 2 Comp1T2 R/O Program UINT Component index #1 read from Table 2 on the GC. 5 Component Index #11 Table 2 Comp11T2 R/O Program UINT Component index #11 read from Table 2 on the GC. 51 Component Index #12 Table 2 Comp12T2 R/O Program UINT Component index #12 read from Table 2 on the GC. 52 Component Index #13 Table 2 Comp13T2 R/O Program UINT Component index #13 read from Table 2 on the GC. 53 Component Index #14 Table 2 Comp14T2 R/O Program UINT Component index #14 read from Table 2 on the GC. 54 Component Index #15 Table 2 Comp15T2 R/O Program UINT Component index #15 read from Table 2 on the GC. 55 Component Index #16 Table 2 Comp16T2 R/O Program UINT Mole % Component #1 Mole1 R/O Program FL 4 Any non-negative IEEE 57 Mole % Component #2 Mole2 R/O Program FL 4 Any non-negative IEEE 58 Mole % Component #3 Mole3 R/O Program FL 4 Any non-negative IEEE 59 Mole % Component #4 Mole4 R/O Program FL 4 Any non-negative IEEE 6 Mole % Component #5 Mole5 R/O Program FL 4 Any non-negative IEEE 61 Mole % Component #6 Mole6 R/O Program FL 4 Any non-negative IEEE 62 Mole % Component #7 Mole7 R/O Program FL 4 Any non-negative IEEE 63 Mole % Component #8 Mole8 R/O Program FL 4 Any non-negative IEEE Component index #16 read from Table 2 on the GC. The mole percent of component 1. The mole percent of component 2. The mole percent of component 3. The mole percent of component 4. The mole percent of component 5. The mole percent of component 6. The mole percent of component 7. The mole percent of component 8. Rev May/5 25

30 Gas Chromatograph User Program (for ROC89) Point Type 66, GC Stream Data Parameter # Name Abbrev. Access Program or User Update 64 Mole % Component #9 Mole9 R/O Program FL 4 Any non-negative IEEE 65 Mole % Component #1 Mole1 R/O Program FL 4 Any non-negative IEEE 66 Mole % Component #11 Mole11 R/O Program FL 4 Any non-negative IEEE 67 Mole % Component #12 Mole12 R/O Program FL 4 Any non-negative IEEE 68 Mole % Component #13 Mole13 R/O Program FL 4 Any non-negative IEEE 69 Mole % Component #14 Mole14 R/O Program FL 4 Any non-negative IEEE 7 Mole % Component #15 Mole15 R/O Program FL 4 Any non-negative IEEE 71 Mole % Component #16 Mole16 R/O Program FL 4 Any non-negative IEEE 72 Yesterday s Avg Comp #1 YdayAv1 R/O Program FL 4 Any non-negative IEEE 73 Yesterday s Avg Comp #2 YdayAv2 R/O Program FL 4 Any non-negative IEEE 74 Yesterday s Avg Comp #3 YdayAv3 R/O Program FL 4 Any non-negative IEEE 75 Yesterday s Avg Comp #4 YdayAv4 R/O Program FL 4 Any non-negative IEEE 76 Yesterday s Avg Comp #5 YdayAv5 R/O Program FL 4 Any non-negative IEEE 77 Yesterday s Avg Comp #6 YdayAv6 R/O Program FL 4 Any non-negative IEEE 78 Yesterday s Avg Comp #7 YdayAv7 R/O Program FL 4 Any non-negative IEEE 79 Yesterday s Avg Comp #8 YdayAv8 R/O Program FL 4 Any non-negative IEEE Data Type Length Range Default Version Description of functionality and meaning of values The mole percent of component 9. The mole percent of component 1. The mole percent of component 11. The mole percent of component 12. The mole percent of component 13. The mole percent of component 14. The mole percent of component 15. The mole percent of component 16. Yesterday s mole percent average of component 1. Yesterday s mole percent average of component 2. Yesterday s mole percent average of component 3. Yesterday s mole percent average of component 4. Yesterday s mole percent average of component 5. Yesterday s mole percent average of component 6. Yesterday s mole percent average of component 7. Yesterday s mole percent average of component Rev May/5

31 Gas Chromatograph User Program (for ROC89) Point Type 66, GC Stream Data Parameter # Name Abbrev. Access Program or User Update 8 Yesterday s Avg Comp #9 YdayAv9 R/O Program FL 4 Any non-negative IEEE 81 Yesterday s Avg Comp #1 YdayAv1 R/O Program FL 4 Any non-negative IEEE 82 Yesterday s Avg Comp #11 YdayAv11 R/O Program FL 4 Any non-negative IEEE 83 Yesterday s Avg Comp #12 YdayAv12 R/O Program FL 4 Any non-negative IEEE 84 Yesterday s Avg Comp #13 YdayAv13 R/O Program FL 4 Any non-negative IEEE 85 Yesterday s Avg Comp #14 YdayAv14 R/O Program FL 4 Any non-negative IEEE 86 Yesterday s Avg Comp #15 YdayAv15 R/O Program FL 4 Any non-negative IEEE Data Type Length Range Default Version Description of functionality and meaning of values Yesterday s mole percent average of component 9. Yesterday s mole percent average of component 1. Yesterday s mole percent average of component 11. Yesterday s mole percent average of component 12. Yesterday s mole percent average of component 13. Yesterday s mole percent average of component 14. Yesterday s mole percent average of component 15. Rev May/5 27

32 Gas Chromatograph User Program (for ROC89) If you have comments or questions regarding this manual, please direct them to your local sales representative or contact: Emerson Process Management Flow Computer Division Marshalltown, IA 5158 U.S.A. Houston, TX 7741 U.S.A. Pickering, North Yorkshire, UK Y18 7JA Website: 28 Rev May/5

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