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1 Service Manual Section 4b Issue Oct 2006 PGE NO. 1 S ,47 49,0 C , , ,47 S7 24 B S B ,41 S B S B 40 1 S2 48 B B 12 4b.1 - Shuttle ssy S B 49,0 B , SEE SEC. 4b.1a 43, ,0 *Sensor/PCB part no. shown - loom is a separate item. SENSORS Item Description Part No. Ref. S1 I Track dv TX S2 Shuttle Clock Flag *.10 S3 Shuttle TX S4 Shuttle Index RX S Shuttle Index TX S6 I Track Top TX S7 I Track Bottom TX
2 Service Manual Section 4b Issue 3 Oct 2006 PGE NO. 2 4b.1 - Shuttle ssy 296 Item Description Part No. Qty. Item Description Part No. Qty. 1 MTR W/D WXH PCB SSY STEPPER PCB SSY DISC SENSOR IDLER SHFT SSY (TIF) CROSS DRIVE GUIDE TPE B HUB & DISC SSY 12mm B PCB BRCKET B7202P 1 8 SENSOR BRCKET B7204P 1 9 SKI BRCKET RH B7213P 1 10 SKI BRCKET LH B7214P 1 11 TOP GUIDE B7340P 1 12 INSERT KICKER SIDEPLTE B8046P 2 13 PCB COVER B8248P 1 14 TOP OVERGUIDE B820P 1 1 TOP OVERGUIDE B B823P 1 16 SHORT FORM GUIDE B8432P 1 17 KICKER SPIGOT C DOG WSHER C LOCK KNOB C PIVOT C MOUNTING POST C SENSOR BR TOP C KICKER SPCER C PIVOT BLOCK B C6310E 1 2 SHFT DRIVE C EJECT ROLLER D SPRING DISC 1mm E SPCER M4 x 1mm E BERING FLNGED 12x21x E WSHER PL WVED 0.86"DI E PULLEY STS 30T S2M F1294P 1 32 PULLEY T 22T (DRIVE) F PULLEY STS 30T S2M F1298E 1 34 BELT STS 90T 100-S2M-180 F BELT T 132T 10mm WIDE F BERING LOCTOR P BERING LOCK P SHUTTLE TPE G Fixings 40 PLSTIC RIVETS /R 41 M3 x 6mm GRUB SCREW E221 /R 42 M3 x 16mm CIRPIN E02 /R 43 M4 x 8mm CP HD SCREW E209 /R 44 M4 x 12mm POZI PN HD SCREW E281 /R 4 M4 x 14mm CP HD SCREW E231 /R 46 M4 FULL NUT E302 /R 47 M4 WSHER E4011 /R 48 M x 8mm CP HD SCREW E1 /R 49 M x 10mm CP HD SCREW E216 /R 0 M WSHER E4012 /R 1 M8 x 20mm CP HD SCREW E282 /R 2 M4 x 8mm POZI PN HD SCREW E20 /R
3 Service Manual Section 4b Issue 2 May 2003 PGE NO. 3 3 CLICK ON NY NUMBER TO GO TO THE ITEMS LIST GUIDE TPE SSY (TIF) b.1a - (TIF) Idler Shaft ssy 266
4 Service Manual Section 4b Issue 2 May 2003 PGE NO. 4 4b.1a - (TIF) Idler Shaft ssy 266 Item Description Part No. Qty. Item Description Part No. Qty. 1 TIF GUIDE TPE SSY TENSIONER TRCK IF B844P 2 3 PRESSURE ROLLER C04E 4 4 SHFT IDLER C BERING BLL 12mm E WSHER PL WVED 13mm DI E PIN DOWEL 3 DI x 18LG E PULLEY T 22T (IDLE) F Fixings 2 M4 x 8mm POZI PN HD SCREW E2624 /R 26 M4 x 8mm GRUB SCREW E220 /R 12mm CIRCLIP E019 /R 28 1mm CIRCLIP E002 /R TIF GUIDE TPE SSY 2684 x1 1 COLLTE GUIDE TPE B TIF GUIDE TPE HOLDER B DISC HUB C2923P 1 18 SCREW M4 SKT CP HDX4 E SCREW M8 SOCKET SETx8 E SPRING VNE G1172 1
5 Service Manual Section 4b Issue 4 Jun 2004 PGE NO. 20,24 23,24 CLICK ON NY NUMBER TO GO TO THE ITEMS LIST , , ,24 2 C C 20,23 3 C B 23,24 B B 21, C 22 S1 B 20, ,24 23, SEE SEC. 4b.3 11 *Sensor/PCB part no. shown - loom is a separate item. S2 SENSORS Item Description Part No. Ref. S1 Shuttle RX S2 Trackguide Clocks *.10 23,24 4b.2 - Shuttle Bed ssy 29
6 Service Manual Section 4b Issue 2 June 2003 PGE NO. 6 4b.2 - Shuttle Bed ssy 29 Item Description Part No. Qty. Item Description Part No. Qty. 1 BCKSTOP MOTOR SSEMBLY SPRING B BED B BSE BED B707 1 BCKSTOP B BCKSTOP FIN B DROP OFF STRIP LH B DROP OFF STRIP RH B GUIDE PLTE B OVER GUIDE B SPCER C POST C STRIP B C7326E 2 14 STRIP C73E 1 Fixings 20 M4 x 8mm CP HD SCREW E209 /R 21 M4 x 8mm BUTTON HD SCREW E244 /R 22 M4 x 10mm CSK SKT HD SCREW E237 /R 23 M4 FULL NUT E302 /R 24 M4 WSHER E4011 /R
7 Service Manual Section 4b Issue 3 Feb 200 PGE NO. 7 CLICK ON NY NUMBER TO GO TO THE ITEMS LIST 24, , SEE SEC. 4a ,16 23,2 4b.3 - Backstop Motor ssy 02
8 Service Manual Section 4b Issue 3 Feb 200 PGE NO. 8 Item Description Part No. Qty. Item Description Part No. Qty. 1 PCB RIBBON SPLITTER GERBOX SSEMBLY (CST) BCKSTOP MOUNT B8164P 1 4 CLMP PLTE B7293P 1 DPTOR GERBOX C IDLE POST C BERING BUSH C SPCER C SHFT DRIVE C SHFT SLIDE C SLIDER D SPCER M4 x 10mm E XL TIMING PULLEY F GER 40T x 8mm F BELT 140 MXL 6.4 F SLIDER BOBBIN C b.3 - Backstop Motor ssy 02 Fixings 21 M4 x 8mm POZI PN HD T/T SCREW E01 /R 22 M4 x 10mm CP HD SCREW E207 /R 23 M4 x 12mm CP HD SCREW E27 /R 24 M4 x 3mm CP HD SCREW E12 /R 2 M4 WSHER E4011 /R 26 3.mm E CLIP E0 /R 9.mm E CLIP E073 /R
9 Service Manual Section 4b Issue 2 Jun 2003 PGE NO SEE SEC. 4b.6 CLICK ON NY NUMBER TO GO TO THE ITEMS LIST 3. SEE SEC. 4b.7 3. SEE SEC. 4b.7 1. SEE SEC. 4b. 4b.4 - Feed Interface ssembly 299
10 Service Manual Section 4b Issue 2 Jun 2003 PGE NO. 10 4b.4 - Feed Interface ssembly 299 Item Description Part No. Qty. Item Description Part No. Qty. 1 LOWER CONVEYOR SSEMBLY UPPER CONVEYOR SSEMBLY IDLER SSEMBLY CHSSIS LH B8101P 1 CHSSIS RH B8102P mm BRG HSG UNTPPED C mm BRG HSG CSK UNTPPED C IDLER T BOLT C IDLER BERING POST C LOCTION BLOCK C6314P 2 11 STRETCHER BR C SPCER M4 x 10 E BERING P/LOD SPRING 28x2.79Hx0.41 E SPCER M4 x 1 E BERING BLL 12mm E BERING BLL 8x16xmm E PULLEY 34T S2M F BELT TIMING DS2M 448X10W (D/S) F SPRING BRUSH G1001C 2 20 SPRING HOLDER G104 2 Fixings 30 M4 x 6mm CP HD. SCREW E212 /R 31 M4 x 6mm POZI CSK. SCREW E263 /R 32 M4 x 8mm CP HD. SCREW E209 /R 33 M4 x 10mm CP HD. SCREW E207 /R 34 M4 x 10mm CSK HD. SCREW E237 /R 3 M4 x 20mm CP HD. SCREW E210 /R 36 M4 WSHER E4011 /R 37 M4 FULL NUT E302 /R 38 M4 NYLOC E30 /R 39 DOWEL PIN 3 x 18mm E098 /R 40 E CLIP 8mm E04 /R 41 E CLIP 12mm E092 /R 42 CIRCLIP 12mm E019 /R
11 CLICK ON NY NUMBER TO GO TO THE ITEMS LIST Service Manual Section 4b Issue 3 Dec 2003 PGE NO. 11 4b. - Lower Conveyor ssembly 2611
12 Service Manual Section 4b Issue 3 Sept 2003 PGE NO. 12 4b. - Lower Conveyor ssembly 2611 Item Description Part No. Qty. Item Description Part No. Qty. 1 LOWER CONVEYOR BED B LOWER CONVEYOR CHSSIS B8104P 1 3 TENSION BKT SLIDE WSHER C BERING FLNGED 12x21x E WSHER PL WVED 0.86"DI E BELT LOWER CONVEYOR G SPRING CONVEYOR G Fixings 3 M4 x 8mm CSK HD SCREW E2668 /R 36 M4 x 10mm CSK HD SCREW E237 /R 37 M4 FULL NUT E302 /R 38 M4 NYLOC E20 /R 39 CIRCLIP 12mm E019 /R 40 E CLIP 12mm E092 /R Tensioner Bracket Sub ssembly ENV CONV TENSION BRCKET B699P 1 16 ENV. CONV. IDLER ROLLER C SHFT IDLER ROLLER C BERING BLL 12mm E WSHER PL WVED 13mm DI E WSHER SPRING G Drive Roller Shaft Sub ssembly ENV CONV DRIVE ROLLER C SHFT BELT DRIVE C901 1 PIN DOWEL 3 DI x 18LG E PULLEY XL 16x12mm BORE F BELT 90XL 037 F000 1
13 Service Manual Section 4b Issue 2 Jun 2003 PGE NO. 13 CLICK ON NY NUMBER TO GO TO THE ITEMS LIST 4b.6 - Upper Conveyor ssembly 2612
14 Service Manual Section 4b Issue 3 Sept 2003 PGE NO. 14 4b.6 - Upper Conveyor ssembly 2612 Item Description Part No. Qty. Item Description Part No. Qty. 1 UPPER CONVEYOR BED B UPPER CONVEYOR CHSSIS B8106P 1 3 BERING FLNGED 12x21x E WSHER PL WVED 0.86"DI E401 2 BELT UPPER CONVEYOR G SPRING FOLD ROLLER G T.BERING 8mm G400 1 Fixing 30 M4 x 8mm CSK HD SCREW E2668 /R 31 CIRCLIP 12mm E019 /R 32 E CLIP 12mm E092 /R Idler Roller Shaft Sub ssembly ENV. CONV. IDLER ROLLER C SHFT BELT IDLER C BERING BLL 12mm E WSHER PL WVED 13mm DI E T.BERING 8mm G WSHER SPRING G Driven Shaft ssembly ENV CONV DRIVE ROLLER C SHFT BELT DRIVE C PIN DOWEL 3 DI x 16(m6) E086 4
15 Service Manual Section 4b Issue 1 Dec 2001 PGE NO. 1 CLICK ON NY NUMBER TO GO TO THE ITEMS LIST 4b.7 - Idler ssembly 2613
16 Service Manual Section 4b Issue 1 Dec 2001 PGE NO. 16 4b.7 - Idler ssembly 2613 Item Description Part No. Qty. Item Description Part No. Qty. 1 IDLER POST C BLL BERING 8x16xmm E WSHER WVED 8mm E PULLEY 34T S2M F Fixings 7 E CLIP 8mm E04 /R
17 Service Manual Section 4b Issue 4 Jun 2004 PGE NO. 17 CLICK ON NY NUMBER TO GO TO THE ITEMS LIST S S1 40,42 40, SEE SEC. 4b.9 40,42 40,42 3, , , , , , , S , b.8 - Track Cassette ssy , SEE SEC. 4b.10 S 29 36,38 S2 3, *Sensor/PCB part no. shown - loom is a separate item. SENSORS Item Description Part No. Ref. S1 Insert Track Clock Flag *.10 S2 I Track Index TX S3 I Track dv RX S4 I Track Bottom RX S I Track Index RX
18 Service Manual Section 4b Issue 2 Jun 2003 PGE NO. 18 4b.8 - Track Cassette ssy 297 Item Description Part No. Qty. Item Description Part No. Qty. 1 STEPPER MOTOR BORD MOTOR BRCKET SSEMBLY SOLENOID STOP SSEMBLY PPER BED B PULLEY PLTE B8049R 2 6 CENTRE PLTE RH B8246P 1 7 CENTRE PLTE LH B8247P 1 8 PPER GUIDE RH B821P 1 9 PPER GUIDE LH B822P 1 10 PCB BRCKET B8433P 1 11 TENSIONER CSSETTE B8444R 2 12 DOG WSHER C C SK SPCER C SPCER COLLR C LIGNMENT SPCER C PISTOL POST C SHFT DRIVE C MOTOR SPCER C SENSOR MOUNT PISTOL C FRONT SENSOR MOUNT C FEET RUBBER (SCREW ON) E BERING FLNGED 12x21x E WSHER PL WVED 0.86"DI E GROOVED PIN S80 3x18LG E PULLEY SSEMBLY F PULLEY STS 30T S2M F1298E 1 PULLEY T 34T DRIVE F BELT STS 90T 100-S2M-180 F BELT T 192T 10mm WIDE F080 2 Fixings 3 M4 x 8mm CP HD SCREW E209 /R 36 M4 X 10mm CP HD SCREW E207 /R 37 M4 FULL NUT E302 /R 38 M4 WSHER E4011 /R 39 M x 10mm CSK SKT HD SCREW E26 /R 40 M x 12mm CP HD SCREW E208 /R 41 M x 12mm BUTTON HD SCREW E232 /R 42 M WSHER E4012 /R
19 CLICK ON NY NUMBER TO GO TO THE ITEMS LIST Service Manual Section 4b Issue 1 Dec 2001 PGE NO b.9 - Motor Bracket ssy 267
20 Service Manual Section 4b Issue 1 Dec 2001 PGE NO. 20 Item Description Part No. Qty. Item Description Part No. Qty. 1 RIVET 3.mm PCB SSY DISC SENSOR MTR W/D WXH STEPPER 3 STCK HUB & DISC SSY 8mm B SENSOR BRCKET B7204P 1 6 MOTOR BRCKET B8249P 1 7 PULLEY STS 30T S2M F1294P 1 4b.9 - Motor Bracket ssy 267 Fixings 12 M4 x 14mm CP HD SCREW E231 /R 13 M x 12mm CP HD SCREW E208 /R 14 M3 x 8mm GRUB SCREW E221 /R
21 Service Manual Section 4b Issue 1 Dec 2001 PGE NO. 21 CLICK ON NY NUMBER TO GO TO THE ITEMS LIST b.10 - Solenoid Stop ssy 268
22 Service Manual Section 4b Issue 1 Dec 2001 PGE NO. 22 4b.10 - Solenoid Stop 268 Item Description Part No. Qty. Item Description Part No. Qty. 1 SOLENOID W/D XH STOP RM B SOLENOID PLTE B SIDE PLTE LH B SIDE PLTE RH B SOLENOID TOP C STOP PIVOT C SPCER STOP C SOLENOID POST C STOP C STOP SPRING G FLNGED BERING F694ZZ E Fixings 18 M4 x 10mm CSK SKT HD SCREW E237 /R 19 M4 x 8mm GRUB SCREW E218 /R 20 4.mm E CLIP E081 /R
23 Service Manual Section 4b Issue 4 Jun 2004 PGE NO. 23 CLICK ON NY NUMBER TO GO TO THE ITEMS LIST 7. SEE SEC. 4b.8 *Components 13,22 to be used at station one only. 13* 40,41 22* SENSORS Item Description Part No. Ref. S1 I Track Top RX , ,4 29. SEE SEC. 4b , ,41 40,41 43, SEE SEC. 4b.1 S1 44,4 8. SEE SEC. 4b , , , , SEE SEC. 4b SEE SEC. 4b , , , , , , , , , , b.11 - Infeed Structure ssembly 298
24 Service Manual Section 4b Issue pr 2004 PGE NO. 24 4b.11 - Infeed Structure ssembly 298 Item Description Part No. Qty. Item Description Part No. Qty. 1 DISTUBUTION PCB CONTROL PCB a CPU PCB WY MINS IN / OUTLET MODULE CONTROL PNEL SHUTTLE BED SSEMBLY SHUTTLE SSEMBLY TRCK CSSETTE SSEMBLY OVERGUIDE SSEMBLY BSE STRUCTURE SSEMBLY B1677P 1 10 MINS CHNNEL B7216P 1 11 CBLE STRP B7218P 3 12 CSSETTE GUIDE (EVEN) B PIVOTING GUIDE B BOX B804P 2 1 DTUM PLTE B801P 1 16 SMLL PYLON B826P 2 17 LRGE PYLON B827P 2 18 BOX B B8434P 2 19 KICKER SPIGOT C COVER SPIGOT C MOUNTING BOSS C SPIGOT C MOUNTING BOSS SHORT C TENSION BR C978P 2 2 TENSION BR B C983P 2 26 TRCK SENSOR MOUNT C636 2 MOUNTING BR LONG C CLMP BR C TIE BR C SPRING DISC 1mm E FOOT E M12 x 260mm BOLT (GRDE 8.8) E SHUTTLE COLLR P Fixings 36 M3 x 6mm SLOTTED PN HD SCREW E261 /R 37 M3 WSHER E4009 /R 38 M4 x 8mm BUTTON HD SCREW E244 /R 39 M4 X 10mm POZI PN HD T/T SCREW E11 /R 40 M4 x 12mm CP HD SCREW E27 /R 41 M4 WSHER E4011 /R 42 M4 FULL NUT E302 /R 43 M X 10mm CP HD SCREW E266 /R 44 M X 16mm CP HD SCREW E2606 /R 4 M WSHER E4012 /R 46 M8 x 12mm CP HD SCREW E2698 /R 47 M8 X 20mm CP HD SCREW E282 /R 48 M10 HLF NUT E34 /R
25 Service Manual Section 4b Issue 2 Dec 2002 PGE NO. 2 CLICK ON NY NUMBER TO GO TO THE ITEMS LIST , b.12 - Overguide ssembly Dotted Items show alternative build of same component.
26 Service Manual Section 4b Issue 3 Jun 2003 PGE NO. 26 Item Description Part No. Qty. Item Description Part No. Qty. 1 OVERGUIDE SPRING 1 B OVERGUIDE SPRING 2 B OVERGUIDE B OVERGUIDE COLLR C OVERGUIDE POST C OVERGUIDE BLOCK C6E 1 7 SPRING RETINER C KNOBLET M E DOWEL PIN 3 x 18 LG E b.12 - Overguide ssembly 2683 Fixings 1 M3 x 6mm CSK SKT HD SCREW E260 /R 16 M4 x 8mm BUTTON HD SCREW E244 /R 17 M4 x 12mm CP HD SCREW E27 /R 18 M x 1mm CP HD SCREW E273 /R 19 M x 1mm GRUB SCREW E228 /R 20 8mm E CLIP E04 /R
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