IM /2015 REV04 PF 44 & 46

Transcription

1 PF 44 & 46 IM /2015 REV04 Spare Parts... 1 PF 44 & PF Figure, B, C: Machine ssembly... 2 Figure D: Divider ssembly... 3 Figure E: Wire Drive ssembly... 4 Figure F: User Interface ssembly... 5 Miscellaneous Items (not shown in figure, B, C, D, E, F)... 5 Electrical Schematic... 6 WEEE... 7 Quick Guide... 9 Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19, Bielawa, Poland

2 Spare Parts PF 44 & PF 46 SP50274/50275 REV04 27/05 SSEMBLY PGE NME Machine ssembly Machine ssembly Machine ssembly Divider ssembly Wire Drive ssembly User Interface ssembly Miscellaneous Items CODE NO.: K NO.: FIGURE NO.: B C D E F K PF K PF Figure Figure B Figure C Spare Parts Electrical Schematic 1 Spare Parts Electrical Schematic

3 Figure, B, C: Machine ssembly Item Description Part Number QTY RCK R /08R 1 X X 2 FRONT WHEELS R 2 X X 3 ROTRY BRCKET R 1 X X 4 WHEELS BRCKET R /08R 1 X X 5 RER WHEELS R 2 X X 6 PLSTIC COVER R R 1 X X 7 REEL HUB STNDRD R 1 X X 8 PLSIC NUT B X X 9 RING R R 1 X X 10 GS SOLENOID W R 1 X X 11 COUPLER R R 1 X X 12 CONDUCTOR RIL R R 1 X X 13 CONDUCTOR RIL R R 1 X X 14 CHOKE R R 1 X X 15 LEFT SIDE PNEL R R 1 X X 16 SLEEVES R 4 X X 17 MOTOR BORD R R 1 X X 18 COVER R301916/02R 1 X X 19 STICKER R 1 X X 20 HINGLES D /33R 2 X X WIRE DRIVE DOOR R R 1 X X 22 LOCK R 1 X X 23 SLEEVS R 4 X X 24 SLEEVS D R 2 X X 25 FRONT PNEL R /08R 1 X X 26 STICKER (FRONT PNEL) R R 1 X 27 STICKER (FRONT PNEL) R R 1 X 28 EURO SLEEVE R 1 X X 29 SHIELD R /08R 1 X 30 SOCKET X3 C R 1 X X 31 SOCKET X R 1 X 32 SOCKET X10 CP R 1 X 33 QUICK CONNECTOR FEMLE R 4 X X 34 STICKER R R 1 X X 35 SOCKET X2 D298500R 1 X X 36 SOCKET X R 1 X X 37 STICKER R R 1 X X 38 QUICK CONNECT COUPLING R 1 X X Spare Parts Electrical Schematic 2 Spare Parts Electrical Schematic

4 Figure D. Figure D: Divider ssembly Item Description Part Number QTY DIVIDER R /08R 1 X X 40 SHIELD R R 1 X X 41 STICKER R R 1 X X 42 HOLE PLUG R 1 X 43 LED 1, R 2 X X 44 SHIELD R /08R 1 X X 45 STICKER R001050R 1 X X 46 SWITCH S R 1 X X 47 SWITCH S R 1 X X 48 USB SOCKET X R 1 X 49 USB CBLE R R 1 X Spare Parts Electrical Schematic 3 Spare Parts Electrical Schematic

5 Figure E Figure E: Wire Drive ssembly Item Description Part Number QTY WIRE DRIVE SSEMBLY R 1 X X 50 FEED PLTE R 1 X X 51 FIXING RMS COMPL R 2 X X 52 INLET GUIDE R 1 X X 53 XIS PRESSURE RMS R 2 X X 54 SPRING PRESSURE RMS R 2 X X 55 PRESSURE RM COMPL.L R 1 X X 56 XIS DRIVE ROLL R 1 X X 57 INTERMEDITE GUIDES R 2 X X 58 GER WHEEL ROLLS R 2 X X 59 GER WHEEL MOTOR R 1 X X 60 FIXING CPS R 2 X X 61 METL COVER R 1 X X 62 PRESSURE RM COMPL.R R 1 X X 63 MOTOR R R 1 X X 64 WOODROF KEY R 1 X X 65 DIVIDER R /08R 1 X X 66 WIRE DRIVE SHIELD R /08R 1 X X 67 EURO SOCKET X3 R R 1 X X 68 OUTLET GUIDE D R 1 X X 69 RUBBER BUSH R 1 X X Spare Parts Electrical Schematic 4 Spare Parts Electrical Schematic

6 Figure F Figure F: User Interface ssembly Item Description Part Number QTY CONTROLS 9SS X X 71 BUTTONS R 2 X X 72 FRME R R 1 X X 73 PROTECTIVE SCREEN R R 1 X X 74 STICKER R R 1 X X 75 PNEL R /08R 1 X X 76 NUT R R 3 X X 77 SLEEVE NUT R R 3 X X 78 USER INTERFCE R R 1 X USER INTERFCE R R 1 X Miscellaneous Items (not shown in figure, B, C, D, E, F) Item Description Part Number QTY WIRING HRNESS R R 1 X X 80 LED HRNESS R504128R 1 X X Spare Parts Electrical Schematic 5 Spare Parts Electrical Schematic

7 Electrical Schematic Spare Parts Electrical Schematic 6 Spare Parts Electrical Schematic

8 WEEE Spare Parts Electrical Schematic 7 Spare Parts Electrical Schematic

9 Recycle ST Description Ref. Fe RCK 1 X COVER 19 X SIDE PNEL 16, X LOCK 22 X HINGLES 20 X WHEELS 2, 5 X X ROTRY BRCKET 3 X WHEELS BRCKET 4 X PLSTIC COVER 6 X REEL HUB 7 X X RING 8 X GS SOLENOID 9 X X X COUPLER 10, 33, 36 X WIRE DRIVE SSEMBLY 11 X X X RUBBER CBLE BUSH 12 X CONDUCTOR RILS 13, 14 X l Cu Brass Boards Plastics Liquid Cristal External Electric Cables CHOKE 15 X X P.C. BORDS 16, 53 X SLEEVS 17, 23, 24 X DIVIDER 25, 37 X EURO SOCKET 26 X FRONT PNEL 27 X EURO SLEEVE 28 X SHIELD 29, 41 X SHIELD 38 X SOCKETS 30, 31, 34, 35 X X X CP 32 X SWITCHES 42, 43 X X HOLE PLUG 39 X LED LMPS 40 X X X USB SOCKET 44 X X USB CBLE 45 X X X X PNEL 50 X CONTROLS 46 X BUTTONS 47 X PROTECTIVE SCREEN 49 X FRME 48 X WSHERS 51,52 X Capacitors Spare Parts Electrical Schematic 8 Spare Parts Electrical Schematic

10 Quick Guide QUICK GUIDE I Program Number Left Coltrol Left Value Right Value sets sets Right Control CO2R 1.2 m min 25.0 v V mmeter Voltmeter Welding Parameters Bar ESCape Button 1. Cancels an action 2. Locks and Unlocks all Knobs and Buttons on the Panel (Press and Hold Button for 4s) 4s Navigator Control Changes the welding modes and theirs setting Confirm Button 1. Confirmes the change 2. Quick ccess. To CO2R redefine this button choose: V Spare Parts Electrical Schematic 9 Spare Parts Electrical Schematic

11 QUICK GUIDE II Welding Program Selection 22.5V 1 23 vailable Welding Programs (06ug2013) SMW (MM) / STW (TIG) / Gouge / GMW (MIG / FCW) Stick Soft (7018) Stick Crisp (6010) Stick Pipe TIG Lift TIG Lift Pulse Process Mode Gouging (Compressed ir) 9 GMW, STNDRD CV GMW, POWER MODE FCWSS, STNDRD CV FCWGS, STNDRD CV Stainless Stainless Material luminium lsi (4043) luminium lmg (5356) MetalCore CordWire CordWire Synergic GMW (MIG), Standard CV Gas CO2 r/he/co2 r r CO2 Wire Size 0,8 0,9 1,0 1,2 1,4 1, GMWP (Pulse) / GMWPP (PulseonPulse ) (Rapidrc ) Material Gas (Precision Pulse ) Stainless Stainless Stainless (Precision Pulse ) MetalCore Ni lloy Si Bronze Copper luminium lsi luminium lsi PP luminium lmg luminium lmg PP 95 r/he/co2 rco2 70r/30He r rhe r r r r Wire Size 0,8 0,9 1,0 1,2 1,4 1, Stainless MetalCore STT Material Gas (NonSynergic) (NonSynergic) (Synergic) (Synergic) Stainless (NonSynergic) Stainless (NonSynergic) Stainless (Synergic) Stainless (Synergic) Rapid X Material Gas CO2 CO2 r/he/co2 r/he/co2 Wire Size 0,8 0,9 1,0 1,2 1,4 1, Wire Size 0,8 0,9 1,0 1,2 1,4 1, POWER MODE FCWG FCWS Syner Soft Crisp The list of available programs depends on the power source Syner Syner X Spare Parts Electrical Schematic 10 Spare Parts Electrical Schematic

12 QUICK GUIDE III Welding Parameter Bar & User Settings X t2 t2 Soft Crisp CO2R V OFF t CO2R 1.2 m min 25.0 v V PF46 ONLY NOTE: Spare Parts Electrical Schematic 11 Spare Parts Electrical Schematic

13 QUICK GUIDE IV Select Welding Process 1 23 Select Welding Program Synergic Programs Syner GTW Welding GTWPULSE Welding GTWPULSE Program SMW Process (MM) User Settings Select Function of Gun Trigger (2Step/4Step) Spot Welding Setting Setting and Configuration Menu Memory Limits Start Procedure Display Configuration Settings Crater Procedure V Big Meters Menu (factory default) Standard Menu Weld Score Menu True Energy Menu ssign Function to the Right Button rc Force Disabled Check Mark Frequency Settings (GTWPULSE) Resignation Mark Frequency (GTWPULSE) Background Settings (GTWPULSE) Brightness Level Background Current (GTWPULSE) Lock / Unlock Settings Background Current (STT ) Locked Peak Current (STT ) Un l ock ed TailOut (STT ) Set Passcode Re store Factory Setting? View Software and Hardware Version Information V Switch Off Output Voltage (TIG/MM only) V m min Switch On Output Voltage (TIG/MM only) Welding Current Wire Feed Speed in [m/min] Wire Feed Speed in in [in/min] min V Welding Voltage kw Power in kw Cold Feed Gas Purge Error USB Memory USB Memory is connected ESCape Button Confirm Button... Nonsynergic Programs POWER MODE GMW Process POWER MODE FCW Process FCWS FCWSS Process FCWG FCWGS Process GMWP Process GMWP Process Rapidrc Program X GMWP Process RapidX Program GMWP Process Precision Pulse Program GMWP Process PulseOnPulse Program STT Process Electrode Wire Type Selection Wire Siz e ( diameter) Selection Gas Selection Soft Crisp t1 t2 GTW Process (TIG) GTW Program SMWSoft Process SMWCrisp Process SMWPipe Process Gouging Pinch 2 Step 4 Step Preflow Time Postflow Time Burnback /B M M M Runin WFS Ultimrc Spot Timer /B Procedure Memory Save to the User Memory Recall from The User Memory Hot Start Wave Controls Setup Menu Trim t Spare Parts Electrical Schematic 12 Spare Parts Electrical Schematic