Post Configurator Enablement Training

Transcription

1 Post Configurator Enablement Training Hands-On Training on the new Post Configurator Day 2 Adapting the NC code by setting UI settings, No Tcl needed here Realize innovation.

2 Topics General Pretreament Run Turbo Mode Configure Post Configurator Options (UI) Simple setting Information Listing Tool Preselect Coolant Output Circular Mode always with IJK Check NX Version File Output Handling Output Event Message Cycle Tap Header Coolant UDE s Page 2

3 Topics Configure Post Configurator Options (UI) Advance setting Swiveling Mode Coordinate Systems Auto tool change as Define Procedure G434 Mode Clamping TCMP Mode Approach Motion Splitting Sinumerik Cycle800 settings Spindle settings Millturn Configure Post Configurator Options (UI) Expert setting Turbo Mode Absolute Reference Point Tilt Plane Kinematics Settings TCPM Kinematics Settings Page 3

4 Pretreatment Run Page 4

5 Pretreatment Run Post Configurator Post do a double run 1. Pretreatment Run 2. Actual Run Information of the Post Run are collected This can be extended to collect more information This is used to enable certain Post options (like Turbo Mode) Post Configurator always needs the Pretreatment run Happens hidden in the background Example: special tool informations at the begin of a program Page 5

6 Turbo Mode Page 6

7 Turbo Mode Turbo Mode can be used to speed up to post processing for simple Movement outputs Turbo Mode will bypass the Tcl Interpreter and directly output the code using a C-Routine Can speed up post processing for those cases by 6-times Note: Its not possible to execute Tcl code for those events A lot of standard post MOM functions do not work (Review Tool) Output can be wrong in certain situations (Changing tool axis) Page 7

8 Configure Post Configurator Options (UI) Simple settings Page 8

9 Sample 1 Information Listing Configuration Object Property Information Listing Tool list Operation list Company name URL Information listing is only visible in the listing window This information is provided by the pretreatment Tool List contains Toolnumber, Toolname, Description and Processingtime Operationlist contains Operationname, Toolname, Operationtype and Cuttingtime Page 9

10 Sample 2 Home Position Setting with creation of post the default value is must change after creation if work with kinematic machine this are normaly the initial axis values Tip: If you plan to use the post for metric and inch and Home Position is not 0,0,0 you have to add some additional tcl in service layer (see Advanced Modifications) Configur ation Object Property Home Position Settings Z N1 G40 G17 G21 G94 G90 (FACE_TOP, TOOL : UGT0202_001) N2 G0 G53 Z N3 T01 M6 N370 ;Initial Move 0 N1 G40 G17 G21 G94 G90 (FACE_TOP, TOOL : UGT0202_001) N2 G0 G53 Z0 N3 T01 M6 N370 ;Initial Move Page 10

11 Sample 2 Tool Preselect Configuration Object Property Tool Change Tool Preselect OFF N1 G40 G17 G21 G94 G90 (FACE_TOP, TOOL : UGT0202_001) N2 G0 G53 Z0 N3 T01 M6 N370 ;Initial Move ON N1 G40 G17 G21 G94 G90 (FACE_TOP, TOOL : UGT0202_001) N2 G0 G53 Z0. N3 T01 M6 N4 T06 N5 G54 Turn ON for simple output of preselect tools If need more modifications use the Auto/ Manual Tool Change (Sample 12) Page 11

12 Sample 3 Coolant Output Configuration Object Property Coolant Coolant output before motion OFF N7 G17 G43 G0 G90 X Y42. Z100. S2228 H1 M3 N8 Z3. N9 G94 G1 Z0. F1203. M8 ON G17 G43 G0 G90 X Y42. Z100. S2228 H1 M3 N8 M8 N9 Z3. N10 G1 Z0. F1203. Note: Turbo mode should be turn off when coolant output before motion is OFF. Page 12

13 Sample 4 Machine Mode Machine mode supported by postprocessor. Compatibility will be checked with operation s machine mode. Configuration Object Property Machine Mode Machine Mode File Based Defined in machine layer TURN (If operation is milling) machine mode and machine type control general output, like templates for home positions or toolchange Page 13

14 Sample 4 Circular move always with IJK Configuration Object Property Motion Circular move always with IJK OFF N15 G2 X Y9.915 R ON N15 G2 X Y9.915 I J73.87 Also there are other Arc Ouput settings: Output mode -> Full circle, quadrant, linear max. and min. Arc radius output min. arc length Note: R only works when arc angle less than 180 and turbo mode is deactived. Page 14

15 Sample 5 - Check NX Version Configuration Object Property Property Check NX Version Check Version ON Check NX version If current version not same as input version normally post librarys are backwards compatible without restrictions to NX9.0 and with restrictions to NX8.5 if add functionality which only works with one NX Version it s recommend to switch this on and check the version Page 15

16 Sample 6 - File Output Handling Analyze and Direct Output will overwrite the output setting in Post Process dialogue. NC file output to C:\Temp\myPrefix_sim05_mill_5ax_cam_fanuc_mm.ptp there is also the option for create CSE INI-File (necessary for Sinumerik) set up max. line length of output Page 16

17 Sample 7 Output Event Message In default off useful for debugging to switch it on Configuration Object Property Message Output Handling Output event message ON N1 G40 G17 G21 G94 G90 (START OF PATH) (FACE_TOP, TOOL : UGT0202_001) N2 ( ) (OPERATION : FACE_TOP) N3 ( ) (FIRST TOOL) N4 G0 G53 Z0. (TOOL CHANGE) N5 T01 M6 (RAPID MOVE) OFF N1 G40 G17 G21 G94 G90 (FACE_TOP, TOOL : UGT0202_001) N2 G0 G53 Z0. N3 T01 M6 Page 17

18 Sample 8 Cycle tap Configurati on Object Property Drill Cycle Cycle tap std N9 G84 G94 G99 Z-2.5 F1203. R2. rigid N9 G84.2 G94 G99 Z-2.5 F1203. R2. Abort message and tool pitch- Page 18

19 Sample 9 - Header Output file basename: Output the partname Selected group: Output the selected group in ONT Ignore: no output at start of program Custom procedure: Customized output with tcl Page 19

20 UDE handling Sample 10 - Coolant most of OOTB UDE s work also with PostConfigurator add them as start or end events possible to add own UDE s (see Advanced Modifications) to reuse own UDE s add them in service.cdl and copy your procs into service layer or own UDE-Layer Page 20

21 Configure Post Configurator Options (UI) Advanced settings Page 21

22 Sample 11 Swiveling Mode Configuration Object Property General Controller Settings Plane output G68/G68.1 N5 G0 G90 A345. C90. N6 G68 X0. Y0. Z0. I0. J1. K0. R-15. N7 G17 G43 X Y31.09 Z S2228 H1 M3 Now Post Configurator post only support head machine for G68/G68.1. G68 - Fanuc machine center system G68.1 Fanuc lathe system G68.2 N4 G55 N5 G68.2 X0. Y0. Z0. I-90. J15. K90. N6 G53.1 N7 G17 G43 G0 G90 X Y31.09 Z S2228 H1 M3 Page 22

23 Sample 12 Fanuc G68 Configuration Object Fanuc G68 Property Rotate Axis before Plane Output OFF ON Rotate Axis after Plane Output N5 G0 G90 A345. C90. N6 G68 X0. Y0. Z-20. I0. J1. K0. R-15. N7 G17 G43 X Y31.09 Z S2228 H1 M3 Property Rotate Axis before Plane Output Rotate Axis after Plane Output ON OFF N5 G0 G90 A345. C90. N6 G68 X0. Y0. Z-20. I0. J1. K0. R-15. N7 G17 G43 X Y31.09 Z S2228 H1 M3 Page 23

24 Sample 13 Coordinate System Configurati on Object Property Coordinate System Use Main ON N2 G0 G53 Z0. N3 T01 M6 N4 G54 OFF N2 G0 G53 Z0. N3 T01 M6 N4 G68.2 X0. Y0. Z0. I0. J0. K0. Fixture offset number Output G53 G54 G55 G56 G57 G58 G59 G54.1 P1 G54.1 P300 Page 24

25 Sample 14 Auto Tool change as Custom Procedure Custom procedure option opens a window to add your procedure body Page 26

26 Sample 15 Auto Tool change as Custom Procedure Custom procedure could be list of template_block. Page 27

27 Sample 16 Auto Tool change as Custom Procedure Custom procedure could be tcl commands. Page 28

28 Sample 17 G43.4 Mode Page 29 For 4axis table, 5axis head-table, 5axis dual-table machine: Fix on machine: XYZ position reference to machine coordinate system Fix on table: XYZ position reference to part MCS Configurati on Object Property G43.4 mode G43.4 mode FIX_ON_MACHINE N5 G43.4 H10 N6 G17 G0 G90 X Y S2228 M3 N7 Z A-90. C N8 Z N9 G1 X Y Z F1203. N10 X Y Z FIX_ON_TABLE N5 G43.4 H10 N6 G17 G0 G90 X Y S2228 M3 N7 Z7.049 C A-90. N8 X Y N9 G1 X Y Z6.245 F1203. N10 X Y Z5.005

29 Sample 18 Clamping Page 30 Clamp fourth_axis ON/OFF - M10/M11 Clamp fifth_axis ON/OFF - M50/M51 Can be customized by reset: mom_sys_clamp_code_fourth mom_sys_unclamp_code_fourth mom_sys_clamp_code_fifth mom_sys_unclamp_code_fifth Configurati on Object Property Clamping Clamp status - ON Clamp fourth_axis ON N3 T01 M6 N4 G55 N5 M10 N6 G68.2 X Y0. Z I-90. J15. K90. N7 G53.1 N8 M11 OFF N3 T01 M6 N4 G55 N5 G68.2 X Y0. Z I-90. J15. K90. N6 G53.1 N7 G17 G43 G0 G90 X Y Z S2228 H1 M3

30 Sample 19 - Warning output handling Turns On/Off warning messages Possibility to define which warnings suppressed Page 31

31 Sample 20 Controller Capabilities TCPM mode Turbo mode should be OFF, if TCPM mode is G43.5 Page 32

32 Sample 21 Controller Capabilities TCPM mode Configuration Object Property General Controller Settings TCPM mode G43.4 N5 G43.4 H10 N6 G17 G0 G90 X Y S2228 M3 N7 Z7.049 C A-90. N8 X Y N9 G1 X Y Z6.245 F1203. N10 X Y Z5.005 N11 X Y Z3.449 N12 X Y Z1.729 N13 X Y Z0.015 N14 X Y Z C A G43.5 N6 G17 G0 G90 X Y I J K0.0 S2228 M3 N7 Z7.049 I J K0.0 N8 X Y I J K0.0 N9 G94 G1 X Y Z6.245 I J K0.0 F1203. N10 X Y Z5.005 I J K0.0 N11 X Y Z3.449 I J K0.0 N12 X Y Z1.729 I J K0.0 N13 X Y Z0.015 I J K0.0 N14 X Y Z I J K Page 33

33 Sample 22 Approach motion splitting Options to configure different Approach motions easy by one-click Page 34

34 Sample 23 Approach motion splitting Configuration Object Property Motion Approach motion splitting for positioning operations ON N3 T01 M6 N4 G54 N5 G68.2 X0. Y0. Z0. I0. J0. K0. N6 G53.1 N7 G17 G0 G90 X Y42. S2228 M3 N8 G43 Z100. H1 OFF N3 T01 M6 N4 G54 N5 G68.2 X0. Y0. Z0. I0. J0. K0. N6 G53.1 N7 G17 G43 G0 G90 X Y42. Z100. S2228 H1 M3 Page 35

35 Sample 24 Sinumerik Cycle800 settings All important informations for Cycle800 can be set here. Plane output motion with init: MOVE-> Motion is done with Cycle800 STAY -> Rotary motion is done before Change Toolcarrier name: Enter name of the Toolcarrier Rotate axis after Cycle800 output _DIR: Auto: Post set the prefered direction -1/1 -> user defined Page 36

36 Sample 25 Sinumerik Spindle settings Millturn switch Output Masterspindle ON : Post use defined spindle number in the UI for Milling and Turning operations Default value is OFF Page 37

37 Configure Post Configurator Options (UI) Expert settings Page 38

38 Sample 26 Miscellaneous -Turbo mode Turbo mode will improve the postprocess performance but for some specific cases it should be turn off like G43.5 otherwise some address will not be output or the value will be wrong. Page 39

39 Sample 27 General controller settings Absolute reference point tool length or tool_mount is considered Page 40

40 Sample 28 TCPM Mode Kinematics Settings Kinematics used to get output position in TCPM Mode Page 41

41 Sample 29 - Tilt Plane Kinematics Settings Kinematics used to get output position in Tilting Plane mode. Page 42

42 Q&A Page 43