PROCEDURE Chapter 1 Assembly Procedure Please follow the information provided in this section to perform the complete assembly procedure of the notebook. Be sure to use proper tools described before. After you have completed the previous chapter of complete disassembly, please follow this chapter to assemble the notebook back together. This chapter describes the procedures of the complete notebook assembly. In addition, in between procedures, the detailed assembly procedure of individual modules will be provided for your service needs. The assembly procedure consists of the following steps: Motherboard & Base Module TOP Module HDD Module CPU & Memory & Blue Tooth Module Base unit CPU Thermal & FAN Module ODD Module LCD Module Keyboard Module & Wireless Module Base Door Battery Module M/B AND B ASE MODULE M/B and Base Module The illustrations below show how to assemble and install the motherboard module of the notebook. The module contains the motherboard itself, speaker cable, Adapter cable, USB and Modem cable. 1-1
M/B A SSEMBLY DIS PROCEDURE Assembling M/B Module 1. Install M/B left side into base at first, carefully to install 1394 connector and Audio jack, make sure M/B lie on base unit property. 1 M2.5*L5 2 2. Fasten 2 screws to fix M/B. M2.5*L5 PN: MM25050ICI6 3. Install Adapter cable/ Speaker cable/modem and USB cable 4. Get the Unite board and install USB/Modem cable. 5. Put Unite board into base then fasten screw to fix. M2.5*L5 PN: MM25050ICI6 1-2
M2.5*L5 TOP MODULE TOP A SSEMBLY TOP Module The illustrations below show how to install the TOP module into the notebook. Assembling Top Module 1. Get the Top install to Base then press the hook of Top and Base. 2. Install the TP cable to M/B then lock. 1-3
3. Fasten 4 screws to fix top. M2.5*L6 PN: MM25060IJ21 4. Fasten 2 screws to fix top. M2.5*L3 PN: MM25030IPX7 M2.5*L3 M2.5*L6 5. Turn off the Base unit then put it on worktable. HDD MODULE HDD Module The below illustrations showed how to install the HDD module onto the notebook. HDD MODULE A SSEMBLY Assembling HDD Module 1. Fasten 4 screws to fix HDD BKT with HDD. M3*L3.5 PN: MS30035I354 1-4
M3*L3.5 2. Install the HDD module to base unit, fasten 2 screws to fix. M2.5*L3 PN: MM25030IPX7 Twist force: 2.0+/-0.2KG/CM M2.5*L3 3. Install the HDD Door to Base unit then fasten accessory screw to fix. Twist force: 2.0+/-0.2KG/CM 1-5
CPU MEMORY BLUE TOOTH DIS PROCEDURE CPU & Memory & Blue Tooth Module The illustrations below showed how to install the CPU and memory module onto the notebook. CPU MODULE Assembling CPU Module 1. Use the CPU vacuum to suck up the CPU and place on CPU socket properly. 2. To lock CPU with screwdriver and follow the arrow direction. MEMORY MODULE Assembling Memory Module Insert RAM at the same 45 angles and press down until it clicks into the latches. BLUE TOOTH A SSEMBLY Assembling Blue Tooth Module 1. Get Blue tooth install the BT cable then put in Base unit. 2. Fasten screw to fix Blue tooth. 1-6
M2*L3 PN: MM20030IBJ2 Twist force: 2.0+/-0.2KG/CM BASE UNIT BASU UNIT SCREW Base unit The illustrations below showed how to install the screw onto the notebook. Assembling Base screw 1. Fasten 3 screws on base and ODD area. M2.5*L3 PN: MM25030IPX7 M2.5*L3 2. Fasten 10 screws on base. M2.5*L6 PN: MM25060IJ21 1-7
M2.5*L6 3. Fasten 2pcs Nut on docking connector. Nut PN: MBTW3001010 Number -- screwdriver THERMAL AND FAN CPU THERMAL Thermal & FAN Module The illustrations below showed how to install the thermal and fan module onto the notebook. Assembling Thermal Module 1. Get the Thermal install Base unit, fasten 6 screws to fix. M2.5*L3 PN: MM25030IPX7 Twist force: 3.0+/-0.2KG/CM 1-8
M2.5*L3 FAN MODULE Assembling Fan Module 1. Get Fan install Base unit then fasten 2 screws to fix. M2.5*L3 PN: MM25030IPX7 Twist force: 2.0+/-0.2KG/CM M2.5*L3 2. Install FAN housing to FAN connector. ODD MODULE ODD MODULE ODD Module The illustrations below showed how to install the ODD module onto the notebook. Assembling ODD Module 1. Get ODD BKT install ODD, fasten 2 screws to fix. M2.0*L3 PN: MM20030IBJ2 Twist force: 1.5+/-0.2KG/CM 2. Get ODD bezels install ODD. 1-9
M2*L3 3. Install ODD module to Base unit, fasten 1 screw to fix. M2.5*L16 PN: MM25060IJ21 M2.5*L6 LCD MODULE LCD MODULE LCD Module The illustrations below showed how to install the LCD module onto the notebook. Assembling LCD Module 1. Get LCD to remove ESD bag then check LCD cosmetic. 2. Insert LCD cable into LCD connector. 1-10
3. Paste type to fix camera cable on back of LCD. 4. Fasten 4 screws on the left and right LCD BKT. M2.0*L3 PN: MM20030IBJ2 Twist force: 2.0+/-0.2KG/CM M2*L3 5. Get the LCD cover then take out the adhesive paper. 6. Get the LCD module install to LCD cover then install the camera. 7. Arrange the LCD cable and install MIC connector. 1-11
8. Install Inverter to LCD module then fasten 2 screws to fix. M2.5*L3 PN: MM25050ICI6 Twist force: 2.0+/-0.2KG/CM M2.5*L5 9. Fasten 4 screws to fix LCD module on LCD cover. M2.5*L5 PN: MM25050ICI6 M2.5*L5 1-12
9. Take LCD bezel to combine with LCD module and press down on all edges to snap the front bezel and LCD cover together, and then fasten 6 screws on LCD Module. M2.5*L5 PN: MM25050ICI6 M2.5*L5 10. Get the hinge cover then install to LCD module, fasten 2 screws to fix hinge cover. M2.5*L3 PN: MM25030IPX7 Twist force: 1.5+/-0.2KG/CM M2.5*L3 1-13
LCD MODULE TO BASE UNIT DIS PROCEDURE Installing LCD Module to Base Unit. 1. Get the LCD module install to Base unit; fasten 2 screws on LCD hinge to fix. M2.5*L6 PN: MM25060IL69 Twist force: 3.5+/-0.2KG/CM M2.5*L6 2. Organize the LCD cable and W/L cable. 3. Turn over the Base unit then fasten 2 screws on LCD hinge. M2.5*L6 PN: MM25060IL69 Twist force: 3.5+/-0.2KG/CM M2.5*L6 4. Stand up Base unit then fasten 2 screws on LCD hinge. M2.5*L6 PN: MM25060IL69 1-14
K/B\K/B COVER\WIRELESS K/B MODULE M2.5*L6 K/B Module & Wireless Module The illustrations below showed how to install the K/B Module & Wireless module onto the notebook. Installing K/B Module. 1. Install the Function cable to Function Board then lock. 2. Install Function unit to K/B cover then fasten 3 screws to fix. M2.5*L3 PN: MM25030IPX7 Twist force: 2.0+/-0.2KG/CM M2.5*L3 3. Install K/B Cover to system then arrange the function cable. 1-15
4. Get K/B install to system, get 4 hooks lock. 5. Install K/B cover. WIRELESS MODULE Installing Wireless Module. 1. Install wireless card into Mini-PCI slot then fasten 2 screws to fix. M2.5*L3 PN: MM25030IPX7 Twist force: 2.0+/-0.2KG/CM M2.5*L3 2. Connect the antenna cable and wireless card. 1-16
BASE DOOR BASE DOOR Base Door The illustrations below showed how to install Base door onto the notebook. Assembly Base Door. Get Base Door install the Base unit, fasten the accessory 5 screws. Twist force: 2.0+/-0.2KG/CM BATTERY MOCULE BATTERY MODULE Battery Module The illustrations below showed how to install the Battery module onto the notebook. Assembly Battery Module. Install battery pack into battery slot properly then lock. 1-17
Disassembly Reminding BATTERY MODULE BATTERY MODULE DIS First need remove the battery module Disassembly the K/B Cover carefully, must pay attachment damage the hook of K/B Cover. Battery module The illustrations below show how to remove the Battery module from the notebook. Battery Module Disassembly 1. Turn the notebook over. Unlock one latch (No.1) and another latch (No.2), remove the battery pack(no.3) 2 1 3 KEYBOARD MODULE K/B COVER DIS. Keyboard Module The illustrations below show how to remove the K/B cover and keyboard plate from the notebook. Disassembling K/B Cover Module 1. Push the K/B cover from right to right. 2. Put up the K/B cover from left sides then separate it. 2 3 1 Thank! 1-18