FIELD REPLACEABLE UNIT DOCUMENTATION. Satellite TM. A20 Series GENERAL INFORMATION. Tools Required for Proper Disassembly and Reassembly:
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1 GENERAL INFORMATION Tools Required for Proper Disassembly and Reassembly: 1. Phillips Screwdriver (Size 0&1) 2. 4mm Flat head Screwdriver 3. Case Separator 4. ESD Wrist Strap 5. ESD mats 6. Tweezers Before attempting any of the following procedures, make sure that the main battery and AC adaptor is not connected to the unit and the environment in which you are working on is protected from Electro-Static Discharge(ESD).
2 TABLE OF CONTENTS: 1. BATTERY PACK REMOVAL 2. OPTIONAL PC CARD REMOVAL 3. SELECT BAY REMOVAL 4. DVD-R/-RW DRIVE DISASSEMBLY 5. HDD REMOVAL 6. MODEM BOARD REMOVAL 7. CPU FIN REMOVAL 8. CPU REMOVAL 9. COOLING FAN REMOVAL 10. KEYBOARD REMOVAL 11. MEMORY MODULE REMOVAL 12. SWITCH BOARD REMOVAL 13. WIRELESS LAN CARD REMOVAL 14. TOP COVER REMOVAL 15. TOUCH PAD REMOVAL 16. FRONT MEMBRANE SWITCH REMOVAL 17. USB BOARD REMOVAL 18. RTC BATTERY REMOVAL 19. SOUND BOARD REMOVAL 20. SYSTEM BOARD REMOVAL DISPLAY MASK REMOVAL 22. FL INVERTER AND 15 LCD REMOVAL
3 BATTERY PACK REMOVAL OPTIONAL PC CARD REMOVAL Battery Pack Release lever PC card Eject button 1. Turn the computer upside down as shown. 2. Slide the battery release lever in the direction of the arrow. 3. Lift out the battery. SELECT BAY REMOVAL Release lever 1. Press the eject button for the PC card you want to remove. 2. Press the extended eject button to pop the PC Card out. 3. Grasp the PC card and remove it. NOTE: Before removing any PC Card device, make sure it is STOPPED in the PC Card manager. DVD-R/-RW drive DV-R/-RW DRIVE DISASSEMBLY Base cover Select bay device 1. Turn the computer upside down. 2. Slide the release lever in the direction of the arrow. 3. Pull out the select bay drive. Connector M2x3 silver flat head M2x8 silver Connector cover 1. Remove five M2x3 silver flat head securing the base cover and lift out the cover. 2. Remove two M2x8 silver securing the connector cover. 3. Remove the connector cover and the connector from the DVD-R/-RW drive.
4 HDD REMOVAL HDD bracket handle HDD cover M2.5x4 black flat head screw 1. Turn the computer upside down. 2. Remove one M2.5x4 black flat head screw securing HDD cover. 3. Remove the HDD cover. HDD assy 4. Grasp the HDD bracket handle and pull to disconnect the HDD assembly. 5. Lift the HDD assembly out of the HDD bay. HDD REMOVAL MODEM BOARD REMOVAL HDD Modem board HDD bracket M3x4 Flat head 6. Remove four M3x4 brass flat head securing the HDD bracket to the drive. 7. Lift out the HDD. M2x4 flat head silver Plastic insulator 1. Peel off the plastic insulator covering the modem board. 2. Remove two M2x4 flat head silver securing the modem board 3. Disconnect the modem board from PJ2900 on the system board and then the modem from JP1 on the modem board.
5 CPU FIN REMOVAL CPU fin CPU cover M2.5x6 black flat head 1. Turn the computer upside down. 2. Remove two M2.5x6 black flat head securing the CPU fin cover. 3. Lift out the CPU fin cover. M2x18 black 4. Remove two M2x18 black securing the CPU fin. 5. Lift out the CPU Fin. CPU REMOVAL COOLING FAN REMOVAL CPU FAN cover Open Close CPU lock Silicone grease 1. Insert a flat head screwdriver to the CPU lock and rotate it counter-clockwise to unlock the CPU. 2. Lift out the CPU. M2.5x4 black flat head 1. Remove M2.5x4 black flat head securing the FAN cover. 2. Lift out the FAN cover.
6 COOLING FAN REMOVAL KEYBOARD REMOVAL Cooling FAN M2.5x6 black flat head 1. Remove two M2.5x6 black flat head securing the cooling fan. 2. Lift out the cooling fan. Keyboard Keyboard holder 1. Turn the computer right side up and open the display panel. 2. Using the case separator, unlatch the keyboard holder at the top of the keyboard. KEYBOARD REMOVAL Keyboard holder plate Keyboard M2.5x4 black flat head 3. Remove two M2.5x4 black flat head securing the keyboard. 4. Remove one M2.5x4 black flat head screw securing the keyboard holder plate and lift out the plate. M2.5x6 black flat head Keyboard support plate 5. Lift out the keyboard and set it as shown above. 6. Remove the one M2.5x6 black flat head screw securing the keyboard support plate and lift out the plate.
7 KEYBOARD REMOVAL MEMORY MODULE REMOVAL Plastic insulator Keyboard CN7 Keyboard 7. Set the keyboard as shown above.. 8. Disconnect the keyboard from PJ123 on the system board. 9. Lift out the keyboard. Memory clips Memory module 1. Lift up the plastic insulator covering the memory slot. 2. Spread the memory clips outward and pull the memory module out of the connector on a 30 degree angle. SWITCH BOARD REMOVAL WIRELESS LAN CARD REMOVAL switch board Wireless LAN card Black coax M2.5x4 black flat head Switch board 1. Remove two M2.5x4 black flat head securing the sensor switch board. 2. Disconnect the switch board from PJ2027 on the back side of the switch board. 3. Lift out the switch board. White coax Mini-PCI connector clips 1. Lift up the plastic insulator covering the wireless LAN card. 2. Disconnect the black and white coax from the wireless LAN card. 3. Spread the Mini-PCI connector clips and pull the Wireless LAN card out of the connector about 30 degree angle.
8 TOP COVER REMOVAL Sub fan PJ8770 Left/Right speaker M2.5x20 black Glass tape LCD/FL PJ5000/ PJ5001 M2.5x4 black flat head PJ3003/ PJ3002 M2.5x6 black flat head 1. Turn the computer upside down. 2. Disconnect the sub fan from PJ Remove twenty three securing the bottom cover: - 5 M2.5x4 black flat head - 10 M2.5x6 black flat head - 8 M2.5x20 black TOUCH PAD REMOVAL M2.5x6 black flat head 3. Turn the computer right side up. 4. Peel off the glass tape. Disconnect the LCD/FL from PJ5000/PJ5001 and Left/Right speaker s from PJ3003/PJ3002 on the system board. 5. Remove four M2.5x6 black flat head securing the top cover and lift out the top cover. FRONT MEMBRANE SWITCH REMOVAL PJ2025 PJ2004 Membrane switch Touch pad M2.5x4 black flat head screw Touch pad 1. Disconnect the touch pad from PJ2004 on the system board. 2. Remove one M2.5x4 black flat head screw securing the touch pad. 3. Lift out the touch pad. M2.5x4 black flat head Front membrane switch assy 1. Disconnect the membrane switch from PJ2025 on the system board. 2. Remove two M2.5x4 black flat head securing the front membrane switch assembly. 3. Lift out the front membrane switch assembly.
9 USB BOARD REMOVAL RTC BATTERY REMOVAL PJ9999 USB board PJ2029 M2.5x6 black flat head USB board 1. Disconnect the USB board from PJ2029 on the USB board. 2. Remove two M2.5x6 black flat head securing the USB board. 3. Lift out the USB board and disconnect the USB harness. RTC battery RTC 1. Disconnect the RTC battery from PJ9999 on the system board. 3. Lift out the RTC battery. SOUND BOARD REMOVAL SYSTEM BOARD REMOVAL Sound I/F s Switch board PJ2026 PJ2028 DC-In jack PJ8800 PJ2904 PJ2903 Sound board M2.5x6 black flat head screw 1. Remove one M2.5x6 black flat head screw securing the sound board. 2. Gently lift up the sound board and disconnect the two sound I/F s from PJ2901/2902 on the sound board.. USB board PJ4002 USB harness Sound I/F s 1. Disconnect the DC IN jack from PJ8800 and the switch board from PJ2026 on the system board. 2. Disconnect the sound I/F s from PJ2903/2904 and the USB board from PJ2028 on the system board.
10 SYSTEM BOARD REMOVAL Plastic brace M2.5x6 black flat head 1. Remove one M2.5x6 black flat head screw securing the plastic brace and the system board. 2. Remove two M2.5x6 black flat head securing the system board. 3. Gently lift up the system board from the right hand side and lift it out of the bottom cover.
11 15 DISPLAY MASK REMOVAL FL INVERTER AND 15 LCD REMOVAL Latch LCD module assembly Display mask LCD M2x5 silver M2x5 silver FL Mask seals 1. Remove two mask seals at the bottom corners of the display assembly using a pair of fine-tipped tweezers. 2. Remove two M2.5x6 black flat head securing the display mask. 3. There are 23 latches securing the display mask. Carefully insert your fingers between the mask and the LCD panel and pry open the latches starting from the bottom six latches, to the five latches on the right and left sides, ending with the six top latches. LCD/FL M2x5 silver screw FL inverter board 1. Remove one M2x5 silver screw securing the FL inverter board. 2. Carefully lift up the FL inverter board and disconnect the LCD/FL from CN1 and the FL from CN2. 3. Remove four M2X5 silver flat head securing the LCD module assembly. 4. Carefully rotate out the top of the LCD module enough to access the display 6. Peel off the tape securing the LCD/FL and disconnect the. 7. Remove four M2x3 silver flat head securing the left and right LCD brackets and separate the brackets
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