Interlock Switches Description The Trojan family is a universal tongue (or key) actuated safety interlock switch designed to fit at the leading edge of sliding, hinged or lift-off guards. The dual key entry slots and rotatable head, movable only by releasing the cover screws, allow four actuator entry options. The Trojan contains all of the safety related functions i.e., forced guided contacts, tamper resistant mechanism allowing the machine to be safeguarded in compliance with the machine directive. Operation of the switch is achieved through the insertion of a specially profiled stainless steel key that is permanently mounted to the leading edge of the guard door. The Trojan actuator includes a self-ejecting mechanism that prevents operation of the switch if the actuator is not mounted to the guard door (e.g., if the operator uses a spare key). The Trojan 6 is available with either 4 safety contacts, safety contacts and 1 auxiliary contact or 2 safety contacts and 2 auxiliary contacts. The unit is sealed to IP67 and has three M20 conduit entries. Features Strong and versatile, can be used in most applications Self-ejecting tamper resistant actuator, only operates when mounted to the guard Four possible actuator entry points, easy to install GD2 style available for demanding applications Conforms to EN1088, EN292, EN60947-5-1, EN60204-1 Specifications Standards Category Approvals Safety Contacts Designation/Utilization Cat. AC (Ue) (Ie) DC EN954-1, ISO1849-1, IEC/EN60204-1, NFPA79, EN1088, ISO149, IEC/ EN60947-5-1, ANSI B.19, AS4024.1 Cat. 1 Device per EN954-1 Dual channel interlocks suitable for Cat. or 4 systems CE marked for all applicable directives, culus and BG 4 or or 2 direct opening action 500V 250V 100V 1A 2A 5A 250V 0.5A 24V 2A Max Switched Current/ Voltage/Load 500V/500VA Thermal Current (lth) 10A Min Current 5V 5mA DC Safety Contact Gap >2 x 2mm (0.078in) Rtd. Insulation Voltage (Ui) 500V Rtd. Impulse withstand Voltage (Uimp) 2500V Auxiliary Contacts 1 or 2 Pollution Degree ➊ Actuator Travel for Positive Opening 6mm (0.2in) Min Operating Radius 175mm (6.89in) (60mm) (2.6in) with flexible actuator) Break Contact Min Force 20N (4.5lb) Max Actuation Speed 160mm (6.29in) per sec Max Actuation Frequency 2 Cycle per sec Case Material UL approved glass filled polyester Actuator Material Stainless Steel Protection IP67 Conduit Entry x M20 or quick disconnect style Operating Temperature -20 C to +80 C (-4 F to +176 F) Fixing 2 x M5 Mounting Any position Mechanical Life 1,000,000 operations Electrical Life 1,000,000 operations Weight 160g (0.5lbs) Colour Red ➊ Conductive pollution occurs, or dry, non conductive pollution occur which becomes conductive due to condensation. -14
Product Selection Interlock Switches Model Type Trojan 5 Standard Trojan 5 GD2 Contacts M20 Conduit Quick Disconnect / Safety Aux. MBB Actuator M20 Conduit 1/2in NPT Adaptor End 2 1 Gold Contacts MBB MBB Standard 440K-T090 440K-T202 440K-T205 Guide/Semi-Flex 440K-T0 440K-T20 440K-T206 Guide/Fully-Flex 440K-T467 440K-T204 440K-T207 440K-T089 440K-T9 Standard 440K-T085 Standard 440K-T8 440K-T208 440K-T4 Guide/Semi-Flex 440K-T 440K-T209 440K-T6 Guide/Fully-Flex 440K-T468 440K-T0 440K-T64 440K-T146 440K-T469 440K-T65 GD2 Standard 440K-T6 440K-T2 440K-T66 Guide/Semi-Flex 440K-T7 440K-T2 440K-T67 Guide/Fully-Flex 440K-T8 440K-T 440K-T68 440K-T147 440K-T6 Standard 440K-T9 440K-T470 440K-T69 Guide/Semi-Flex 440K-T40 440K-T471 440K-T70 Guide/Fully-Flex 440K-T41 440K-T472 440K-T71 440K-T167 440K-T72 Recommended mating cable for Trojan 5, 2m (6.5ft). See page 15- for details and additional lengths. 889R-F6ACA-2-15
Interlock Switches Product Selection (continued) Model Type Trojan 6 Standard Trojan 6 GD2 Contacts / M20 Conduit Quick Disconnect Safety Aux. MBB Actuator M20 Conduit 1/2in NPT Adaptor End Entry Standard 440K-T171 440K-T45 440K-T40 Semi-Flex 440K-T46 440K-T405 440K-T404 1 Fully-Flex 440K-T47 440K-T406 440K-T407 440K-T449 440K-T408 440K-T409 MBB 440K-T450 440K-T465 440K-T451 Standard 440K-T174 440K-T48 440K-T410 Semi-Flex 440K-T49 440K-T4 440K-T4 2 2 Fully-Flex 440K-T440 440K-T41 440K-T414 440K-T452 440K-T416 440K-T415 MBB 440K-T45 440K-T454 440K-T455 4 440K-T441 440K-T172 440K-T417 Standard 440K-T418 440K-T466 440K-T419 Guide/Semi-Flex 440K-T442 440K-T420 440K-T4 1 Guide/Fully-Flex 440K-T44 440K-T42 440K-T4 440K-T188 440K-T444 440K-T424 MBB 440K-T456 440K-T457 440K-T458 Standard 440K-T445 440K-T425 440K-T426 Guide/Semi-Flex 440K-T446 440K-T428 440K-T427 2 2 Guide/Fully-Flex 440K-T447 440K-T429 440K-T40 440K-T459 440K-T4 440K-T44 MBB 440K-T460 440K-T461 440K-T462 4 440K-T448 440K-T42 440K-T41 Recommended mating cable for Trojan 6, 2m (6.5ft). See page 15-10 for details and additional lengths. 889D-F8AB-2-16
Accessories Interlock Switches Description For Dimensions refer to page Catalogue Number Standard Actuator (Standard Model Only) 14-5 440K-A095 GD2 Standard Actuator (GD2 Model Only) 14-4 440G-A270 Flat Actuator 14-5 440K-A2 Alignment Guide with Semi-flexible Actuator (Discard the Alignment Guide for GD2) 14-5 440K-A144 Alignment Guide with Fully-flexible Actuator (Discard the Alignment Guide for GD2) 14-6 440K-A27010 Sliding Bolt Actuator (GD2 Model Only) 14-4 440G-A2716 Catch and Retainer Kit (Standard Model Only) 14-4 440K-A094-17
Interlock Switches Approximate Dimensions mm (in) Standard Model End Entry 2 (1.26) 5.5 (0.) 14 (0.55) 9 (0.5) 15.75 (0.62) 5 (0.2) 95 (.74) 24 (0.94) 5 (0.2) 5.5 (0.) 52 (2.05) 40 (1.57) 15.75 (0.62) GD2 Model 2 (1.26) 46 (1.81) 7 (0.28) Mounting Holes for M5 Screws 8 (0.1) End Entry 2 (1.26) 5 14 (0.55) 9 (0.5) 6 (1.42) 15.75 (0.62) 5.5 24 (0.94) 95 (.74) 5 (0.2) 6 (0.24) 5.5 (0.) 52 (2.05) 40 (1.57) 46 (1.81) 7 (0.28) 8 (0.1) 15.75 (0.62) Mounting Holes for M5 Screws -18
Typical Wiring Diagrams Interlock Switches Trojan 5 4 Auxiliary Circuit () Safety Circuit 2 () Safety Circuit 1 () Connector Pinout Contact Action Contact Open Contact Closed 2 + 1 () 2 + 1 (MBB) 20 15 10 5 0mm 20 15 10 5 0mm /4 /4 5.5 4.8 2 + 1 Terminal Contact 1 5 2 6 4 4 Trojan 6 4 + 1 2 + 2 42 41 Safety Circuit 4 () 44 4 Auxiliary Circuit () 44 4 Auxiliary Circuit 2 () 2 1 Safety Circuit () Safety Circuit 2 () Safety Circuit 1 () 2 1 Safety Circuit () Safety Circuit 2 () Safety Circuit 1 () 4 Auxiliary Circuit 1 () Safety Circuit 2 () Safety Circuit 1 () 1 2 Contact Action Contact Open Connector Pinout 7 8 6 4 5 Contact Closed 4 + 1 2 + 2 Terminal Contact Terminal Contact Terminal Contact 1 7 6 5 4 1 1 2 2 4 8 41 4 4 2 42 44 44 4 20 15 10.8 0mm 1/2 41/42.8 + 1 () 2 + 2 () 20 15 10.8 0mm 20 15 10.6 0mm 1/2 /4 4/44 4/44 4.1.9 + 1 (MBB) 2 + 2 (MBB) 20 15 10 4. 0mm 20 15 10 4. 0mm /4 4/44 /4 4/44.2.6-19