BNS SERIES - COMPATIBLE SERIES AES SAFETY CONTROLLERS SELECTION CHART AVAILABLE STANDARD MODELS

Transcription

1 BNS SERIES - COMPATIBLE SERIES AES SAFETY CONTROLLERS SELECTION CHART AVAILABLE STANDARD MODELS Safety Controller Suitable for use with Coded-Magnet Sensor Part Numbers below BNS BNS33... BNS BNS BNS33... BNS BNS36 BNS260 } } } 12Z(G) 11Z(G) 11Z(G) 02Z(G) BNS16-12Z BNS33-12Z(G)-2187 BNS-B20-12Z(G) BNS33S-12Z(G) Max. Number of Directly- Connected BNS Series Sensors (without daisy chaining ) Safety Controller Part Number (and available supply voltages) Number of Safety Outputs (Enabling Paths) Max. Achievable Safety Rating per EN (ISO ) Type of Reset Feedback Circuit 1 AES1102 (24VAC, 24VDC, 110VAC) 1 1 (b) Automatic No 2 AES1112 (24VAC, 24VDC, 110VAC) 1 1 (b) Automatic No 1 AES1135 (24VDC) 1 1/3* (b/d)* Automatic No 2 AES1165 (24VDC) 1 1/3* (b/d)* Automatic No 1 AES1235 (24VDC) 2 3 (d) Automatic Yes 2 AES1265 (24VDC) 2 3 (d) Automatic Yes 1 AES2135 (24-230V AC/DC) 1 1/3* (b/d)* Automatic No 1 AES2335 (24-230V AC/DC) 3 3 (d) Automatic Yes 1 SRB211AN (24VAC/DC) 2 Stop Cat. 0 4 (e) Automatic Yes 1 Stop Cat. 1 or Manual 1 AES1337 (24VAC/DC) 3 4 (e) Automatic Yes or Manual 6 AES (d) Automatic Yes SRB207AN-230V (48-240VAC) or Manual 5 *Category 3 (Performance Level d) when safety controller is directly connect to load. 147

2 AES 1102/AES 1112 BNS Compatible Controllers Features PL c per EN ISO , Control Category 1 to EN enabling path Monitoring of 1 or a number of guard devices Connection of BNS.. -12z magnetic safety sensors with 1 NO and 2 NC contacts LED function indicators Available for various operational voltages Dimensions 22.5 x 100 x 121 mm Model Designation AES VDC AES VAC AES VAC AES VAC AES VAC AES VDC AES VAC AES VAC AES VAC AES VAC Approvals BG UL CSA 148

3 AES 1102/AES 1112 Application Wiring Diagram U e YE GN YE GN YE GN BN WH BN WH BN WH PK GY PK GY PK GY L1 A1 A2 S22 S32 S14 C VDC K3 K2 K1 AES K4 N 3 M Application Notes AES to secure a number of guard devices using series-parallel circuits for PL c /Category 1 to EN ISO , or Control Category 1 to EN Only suitable for the connection of magnetic safety sensors. Monitoring a number of guard devices using BNS z-2187 range magnetic safety sensors with isolated contacts. The wiring diagram is with guard devices closed and shows the deenergized condition. Use with multiple daisy-chained inputs does not permit identification of which guard/coded-magnet sensor is in an open/fault condition. Monitoring one guard device using a BNS.. -12z Series coded-magnet safety sensor. 149

4 AES 1135/AES 1165 BNS Compatible Safety Controllers Features PL d per EN ISO , Control Category 3 to EN enabling circuit Enable delay time can be modified Monitoring of mechanical position switches, safety switches, solenoid interlocks, coded magnet sensors or E-stops Can be used as emergency-stop controller for Category 0 to EN Monitoring for short-circuit between connections with NO-NC contact combination Connection of input expansion modules possible Dimensions 22.5 x 100 x 121 mm Model Designation AES VDC AES VDC Function Table Additional semiconductor output Y Function of output Y Switching Condition AES 1135 Y1 Enable Enable circuit closed Y2 No enable Enable circuit open Approvals BG UL CSA 150

5 AES 1135/AES 1165 Applications Wiring Diagram 5 Application Notes AES to achieve up to PL d per EN ISO , or Control Category 3 per EN Monitoring a sliding, hinged or removable guard device using a solenoid interlock. Extension of Enable Delay Time The enable delay time can be increased from 0.1 s to 1 s by changing the position of a jumper link connection under the cover of the unit. Monitor 2 NC Contacts Jumper A1 (24 VDC) to X1 The NC contact must have positive opening function when the guard device is opened. The wiring diagram is with guard device closed and shows the de-energized condition. 151

6 AES 1235/AES 1265 BNS Compatible Safety Controllers Dimensions ISD 22.5 x 100 x 121 mm The following faults are recognized by the safety controller and indicated by means of ISD Failure of door contacts to open or close Short-circuits on or between the switch connections Interruption of the switch connections Failure of the unit s internal safety relay to pull-in or drop-out Faults on the input circuits or on the relay control of the guard door monitor Features PL d per EN ISO , Control Category 3 to EN enabling circuits Enable delay time can be modified Monitoring of mechanical position switches, safety switches, solenoid interlocks, coded magnet sensors or E-stops Contact combination can be changed from NO-NC to NC-NC Can be used as emergency-stop controller for Stop Category 0 to EN Monitoring for short-circuit between connections with NO-NC contact combination ISD Integral System Diagnostics 2 short-circuit proof additional transistor outputs Feedback circuit to monitor external relays Start function Operational voltage 24 VDC Connection of input expansion modules possible Additional contact by means of output expansion modules Model Designation AES VDC AES VDC Function Table Additional semiconductor output Y Function of output Y Switching Condition AES 1235 Y1 Authorized operation Enabling paths closed Y2 No authorized operation Enabling paths open AES 1265 Y1 Authorized operation Enabling paths closed Y2 Fault Enabling paths open Approvals BG UL CSA 152

7 AES 1235/AES 1265 Applications Wiring Diagram L1 0V +24 VDC A1 A2 Y1 X max. 100mA K1 K2 AES 1235 AES 1236 S13 S14 S21 S V K3 SK3 K4 3 M 5 Application Notes This model achieves PL d per EN ISO , or Control Category 3 to EN Monitoring a sliding, hinged or removable guard device, each using a coded magnet sensor A. The wiring diagram is with guard devices closed and shows the deenergized condition. Start Pushbutton s A start pushbutton (NO) can optionally be connected to the inputs in the feedback circuit. With the guard device closed, the enabling circuits are then not closed until the start pushbutton has been operated. Feedback Circuit A feedback circuit is shown connected in the wiring diagram. If neither a start push button nor feedback circuit is used, input X1 must be connected to 24 VDC (A1). Extension of Enable Delay Time The enable delay time can be increased from 0.1 s to 1 s by changing the position of a jumper link connection under the cover of the unit. Modification for 2 NC Contacts The safety motoring module can be modified to monitor two NC contacts by bridging terminals A1 and X2. The cross-wire monitoring between the connections then becomes inoperative. 153

8 AES 2135 BNS Compatible Safety Controllers Features PL d per EN ISO , Control Category 3 to EN enabling circuit Enable delay time can be modified Monitoring of mechanical position switches, safety switches, solenoid interlocks, coded magnet sensors or E-stops Can be changed from NO-NC to NC-NC contact combination Can be used as emergency-stop controller for Category 0 to EN Monitoring for short-circuit between connections with NO-NC contact combination ISD Integral System Diagnostics Connection of input expansion modules possible 2 semiconductor auxiliary outputs (nonsafety) Dimensions 45 x 100 x 121 mm ISD The following faults are recognized by the safety controller and indicated by means of ISD Failure of door contacts to open or close Short-circuits on or between the switch connections Interruption of the switch connections Failure of the unit s internal safety relay to pull-in or drop-out Faults on the input circuits or on the relay control of the guard door monitor Model Designation AES V AC/DC Function Table Additional semiconductor output Y Function of output Y Switching Condition AES 2135 Y1 Enable Enable circuit closed Y2 No enable Enable circuit open Approvals BG UL CSA 154

9 AES 2135 Applications Wiring Diagram 5 Application Notes AES to achieve PL d per EN ISO , or Control Category 3 to EN Monitoring a sliding, hinged or removable guard device, each using a safety coded magnet A. The wiring diagram is with guard devices closed and shows the de-energized condition. Modification for 2 NC Contacts The controller can be modified to monitor two normally closed contacts by jumping between the terminals X3 and X4. The short circuit monitoring between connections then becomes inoperative. Extension of Enable Delay Time The enable delay time can be increased from 0.1 s to 1 s by jumping between the terminals X7 and X8. 155

10 AES 2335 BNS Compatible Safety Controllers Dimensions ISD 45 x 100 x 121 mm The following faults are recognized by the safety controller and indicated by means of ISD Failure of door contacts to open or close Short-circuits on or between the switch connections Interruption of the switch connections Failure of the unit s internal safety relay to pull-in or drop-out Faults on the input circuits or on the relay control of the guard door monitor Failure of or functional fault on the safety controller Features PL d per EN ISO , Control Category 3 to EN enabling circuits Enable delay time can be modified Monitoring of mechanical position switches, safety switches, solenoid interlocks, coded magnet sensors or E-stops NO-NC contact combination can be connected Can be used as emergency-stop controller for Category 0 to EN Monitoring for short-circuit between connections ISD Integral System Diagnostics Available for various operational voltages Short-circuit proof additional transistor outputs Feedback circuit to monitor external relays Start function Connection of input expansion modules possible Additional contact by means of output expansion modules Model Designation AES V AC/DC Function Table Additional semiconductor output Y Function of output Y Switching Condition AES 2335 Y1 High (+24V) Enable circuit closed Y2 High (+24V) Enable circuit open Approvals BG UL CSA 156

11 AES 2335 Applications Wiring Diagram 5 Application Notes This model achieves PL d per EN ISO , or Control Category 3 to EN Monitoring a sliding, hinged or removable guard device. The wiring diagram is with guard device closed and shows the deenergized condition. Start Pushbutton s A start pushbutton (NO) can optionally be connected to the inputs in the feedback circuit. With the guard device closed, the enabling circuits are then not closed until the start pushbutton has been operated. Feedback Circuit For this purpose, the positive-drive contacts of the external contactors can be connected to input X1-X2. If neither a start push button nor feedback circuit are connected, a jumper connection must be made between X1 and X2. Modification for 2 NC Contacts The controller can be modified to monitor two normally closed contacts by jumping between the terminals X3 and X4. The short circuit monitoring between connections then becomes inoperative. 157

12 AES 1337 BNS Compatible Safety Controllers TECHNICAL FEATURES Description The above general-purpose safety controllers are designed for use with safety devices having Normally-Open (N.O.) or Normally-Closed (N.C.) outputs. Each is equipped for connection of one input device in dual-channel configuration. In addition they feature user-selectable monitoredmanual or automatic reset, feedback monitoring of positiveguided controlled loads and cross-short recognition (on selected models). Input Voltage 24 VAC/DC # Discrete Input Devices 1 (Dual-Channel) Monitored Monitored Contact Configuration 1 N.O. 1 N.C. Number & Type Safety Outputs 3 N.O. (Dry Contacts) Number & Type Auxiliary 1 N.C. 24 VDC (Non-Safety or Signalling Output) Input Devices Monitored E-stops (N.C.) Interlock switches (N.C.) Type of Reset Monitored-manual (24 VDC trailing edge) (Selectable) Automatic Feedback Monitoring Yes LED Displays Green LEDs for: K1 (safety relay 1) K2 (safety relay 2) Ui (voltage beyond internal fuse) Conformity to Standards UL, CSA, BG (CE-compliant) Stop Category 0 Safety Classification PL e per EN ISO Control Category 4 per EN Type Fuse Hybrid Selected Features Cross-short recognition Selectable monitoredmanual or automatic reset Feedback monitoring Front View AVAILABLE MODELS Model Number Operating Voltage AES 1337 AES V AC/DC Model AES 1337 shown. 158

13 AES 1337 MECHANICAL SPECIFICATIONS Dimensions (W x H x D) Ambient Operating Temperature Range Mechanical Life Expectancy Weight Mounting TYPICAL WIRING DIAGRAM 22.5mm x 100mm x 121mm (0.9" x 3.9" x 4.75") -25 C to +45 C (-13 F to +113 F) 10 7 switching cycles 230 gm DIN rail (35mm) ELECTRICAL SPECIFICATIONS Operating Voltage 24 VDC -15% / +20%, residual ripple max. 10% 24 VAC -15% / +10%, 50/60 Hz Power Consumption 2.4 W (max.), 3.8 VA Fuse (Input Power) 24 V Internal electronic (hybrid) Fuse F1, Tripping current > 0.6 A (Resets after interruption of supply voltage) Fuse (Safety Outputs) 6 A Slow-blow (Recommended) Switching Capacity 230 VAC, 6 A Resistive (Safety Outputs) (inductive with suitable surge supressor) Switching Capacity 24 VDC, 100mA (Auxiliary Contacts) Application Category AC 15 / DC 13, EN Contact Type & Materials AgSnO, self cleaning, positive-guided Contact Resistance 100 mohm (max. in new state) Air Clearance & DIN VDE (04.97), 4 kv/2 Creepage Distance Cable Connections Self-lifting, plug-in screw terminals for 13 to 20 AWG Stranded or multi-core with wire end ferrule Terminal Labeling DIN EN / DIN

14 SERIES SRB 211 AN BNS Compatible Safety Controllers TECHNICAL FEATURES Description The Model SRB 211 AN is a general purpose unit designed for use with safety devices having Normally-Open and Normally-Closed dry contact switching outputs. It is equipped for connection of one monitored input device in dual-channel configuration. In addition it features userselectable monitored-manual or automatic reset, stop category 0 & 1 safety outputs, and feedback monitoring of positive-guided controlled loads. Input Voltage 24 V AC/DC # Discrete Input Devices 1 (Dual-Channel) Monitored Compatible Input Device N.O./N.C (Dry Contacts) Contact Configuration Number & Type 3 N.O. (1 delayed : 1-30 sec.) Safety Outputs (dry contacts) Number & Type Auxiliary PNP (Non-Safety or Signalling Outputs) Input Devices E-stops (N.C./N.O.) Monitored Interlock switches (N.C./N.O.) Type of Reset Monitored-manual (Selectable) (24 VDC trailing edge) Automatic Feedback Monitoring Yes LED Displays Green LEDs for: K1 (safety relay 1) K2 (safety relay 2) K3/4 (safety relay 3 & 4) Ui (voltage beyond internal fuse) UB (voltage at input terminals) Conformity to Standards UL, CSA, BG (CE-compliant) Stop Category 0 (2 safety outputs) 1 (1 safety output) Safety Classification PL e per EN ISO Control Category 4 per EN Selected Features Plug-in screw terminals Cross-short recognition Stop category 0 & 1 safety outputs Selectable trailing edge or automatic reset Resetable electronic fuse Feedback monitoring AVAILABLE MODELS Model Number SRB 211 AN Operating Voltage 24 V AC/DC 160

15 SERIES SRB 211 AN MECHANICAL SPECIFICATIONS ELECTRICAL SPECIFICATIONS Dimensions (W x H x D) Ambient Operating Temperature Range Mechanical Life Expectancy Weight Mounting TYPICAL WIRING DIAGRAM 22.5mm x 100mm x 121mm (0.9" x 3.9" x 4.75") -25 C to +45 C (-13 F to +113 F) >10 7 switching cycles 255 gm DIN rail Operating Voltage 24 VDC -15% / +20%, residual ripple max. 10% 24 VAC -15% / +10%, 50/60 Hz Power Consumption 5.2 W, 7.2 VA (max.), plus signaling output Y1 Fuse (Input Power) Internal electronic Fuse F1, Tripping current > 1.5A (Resets approx. 1 second) Fuse (Safety Outputs) 4 A Slow-blow (Recommended) Switching Capacity 230 VAC, 4 A Resistive (Safety Outputs) (inductive with suitable suppressor circuit) Switching Capacity 24 VDC 100mA (Auxiliary Contacts) Application Category AC 15 / DC 13 : EN Pick-up Delay 40 ms Drop-out Delay 50 ms Contact Type & AgSnOAgNi, self cleaning, positive-guided Materials Contact Resistance 100 mohm (max. in new state) Air Clearance & DIN VDE (04.97), 4 kv/2 Creepage Distance Cable Connections Plug-in, self-lifting, screw terminals for 13 to 20 AWG Stranded or multi-core with wire end ferrule Terminal Labeling DIN EN / DIN

16 AES 2285/SRB 207 AN BNS Compatible Safety Controllers TECHNICAL FEATURES Description The Model SRB 207 AN is a general purpose unit designed for use with safety devices having Normally- Open (N.O.) and Normally-Closed (N.C.) dry contacts. Each is equipped for connection with up to six input devices such as E-stop push button and BNS coded magnets. In addition it features user-selectable monitoredmanual or automatic reset, six (non-safety) semiconductor outputs for signalling/annunciation, and two safety outputs. Input Voltage See available models below # Discrete Input Devices 6 (Dual-Channel) Monitored Compatible Input Device N.O./N.C. (Dry Contacts) Contact Configuration Number & Type 2 N.O. (Dry Contacts) Safety Outputs Number & Type Auxiliary 6 - short circuit proof, PNP-type (Non-Safety or semiconductor Y1 - Y6 max 20mA Signalling Outputs) 1 - N.C. Auxiliary output Input Devices Interlocks (N.O./N.C.) Monitored Limit switches (N.O./N.C.) Type of Reset Monitored-manual (trailing edge) (Selectable) Automatic Feedback Monitoring Yes LED Displays Green LEDs for: K1 (safety relay 1) K2 (safety relay 2) Ui (voltage beyond internal fuse) Conformity to Standards UL, CSA, BG (CE-compliant) Stop Category 0 Safety Classification PL d per EN ISO Control Category 3 per EN Selected Features Plug-in screw terminals Cross-short recognition Up to 6 monitored devices Seven auxiliary outputs Selectable monitored-manual or automatic reset Front View AES 2285/SRB 207 AVAILABLE MODELS Model Number AES 2285 SRB 207 AN-230V Operating Input Voltage 24 VDC VAC 162

17 AES 2285/SRB 207 AN MECHANICAL SPECIFICATIONS Dimensions (W x H x D) Ambient Operating Temperature Range Mechanical Life Expectancy Weight Mounting 45mm x 100mm x 121mm (1.77" x 3.9" x 4.75") -25 C to +45 C (-13 F to +113 F) >10 7 switching cycles 300 gm DIN rail TYPICAL WIRING DIAGRAM (shown with 1 input) ELECTRICAL SPECIFICATIONS Operating Voltage 24 VDC -15% / +20%, residual ripple max. 10% 48 VAC-240VAC, Hz Power Consumption 3.0 W max. (For 24 VDC) Approx. 6.8 VA (For 230 VAC) (Plus signalling contacts Y1-Y6) Fuse (Input Power) 24 V Internal electronic Fuse F1, Tripping current > 1 A (Resets after approx. 1 second) 230 V Primary : Fuse (glass), tripping current > 1 A Secondary : Internal electronic fuse, tripping current > 0.12 A Fuse (Safety Outputs) 6 A Slow-blow (Recommended) Switching Capacity Y1-Y6: 24 VDC, 20mA (PNP) (Auxiliary Contacts) 31-32: 24 VDC, 2 A (Dry) Switching Capacity 230 VAC, 6 A Resistive (Safety Outputs) (inductive with suitable supressor circuit) Application Category AC-15 / DC-13 : EN Pick-up Delay 120 ms/ 30ns (auto start/reset button) Drop-out Delay 20 ms Contact Type & Material AgSnO, self cleaning, positive-guided Contact Resistance 100 mohm (max. in new state) Air Clearance & DIN VDE (04.97), 4 kv/2 Creepage Distance Cable Connections Self-lifting, plug-in screw terminals for 13 to 20 AWG Stranded or multi-core with wire end ferrule Terminal Labeling DIN EN / DIN

18 164 Safer by Design