Compressor Controller MAM 890 OPERATION MANUAL Revision 1.0 04.08.2017
Notice Please read all the operation manual before operating the set and keep this manual for further reference. Installation of MAM 8** compressor controller can be performed only by professional technicians. RC snubber must be connected to the two terminals of coil (such as AC contactor, valve, etc),which are controlled by relay output. Port connection shall be inspected carefully before power on. PARAMETER is not allowed to be modified in running and stop delay status. Only user parameter is allowed to be changed at running status 04.08.2017 Operation Manual MAM - 890 V1.0-2 -
Contents 1 Basic Operation...- 4-1.1 Button Explanation...- 4-1.2 Indicator Instruction...- 5-1.3 Status Display and Operation...- 6-1.4 Operating Parameter and Menu:...- 6-1.5 User Parameter View and Modification:...- 7-1.6 User Parameter:...- 9-1.7 Factory Parameter...- 11-1.8 Calibration Parameter...- 12-1.9 Operating Authorization and Password...- 12-2 Controller Function and Technical Parameter...- 13-3 Model and Specification...- 14-4 Overview...- 15-5 Control Process...- 16-6 Alarm Function...- 18-7 Controller Protection...- 19-7.1 Motor Protection...- 19-7.2 Protection of High Discharge Air Temperature...- 19-7.3 Protection of Air Compressor Reversal...- 19-7.4 Protection of High Pressure...- 19-7.5 Protection of Sensor Failure... - 19-7.6 Low Temperature Protection...- 19-8 Troubleshooting...- 20-9 Sequence Mode Control and Network...- 21-9.1 Sequence Mode Control...- 21-9.2 Network...- 21-9.3 Sequence Mode Setting...- 22-9.2.1 Set as Master...- 22-9.2.2 Set as Slave... - 23-9.4 Start, Stop Sequence Control:...- 23-9.5 Sequence Communication Receiving and Sending Message:...- 23-10 Copyright...- 24-04.08.2017 Operation Manual MAM - 890 V1.0-3 -
1 Basic Operation 1.1 Button Explanation Start Button: When compressor is at stop status, press this button to start the compressor When compressor is set as master (No.1) in block mode, press this button to start the compressor and activate block mode function at the same time Stop Button: When the compressor is at running status, press this button to stop the compressor When compressor is set as master (No.1) in block mode, press this button to stop compressor and block mode function as well When compressor is at stop status, long press this button to display software edition Set Button /Loading / unloading Button: When the compressor is at running status, press this button to load, unload When the compressor is at setting mode, press this button after modification to confirm and save the modified data 04.08.2017 Operation Manual MAM - 890 V1.0-4 -
Move down button / Decreasing button: When viewing the menu, press this button to move downward the cursor When modifying data, press this button to decrease the data at current position Move up button/increasing button: When viewing the menu, press this button to move upward the cursor When modifying data, press this button to increase the data at current position Shift button /Enter button: When modifying data, press this button to move to the next data bi When select menu, press this button to switch to submenu. If no submenu available, the controller will shift to data setting mode Return button / Reset button: When modifying data, press this button to exist data setting mode When viewing the menu, press this button to return to previous-menu When the controller is at failure stop status, long press this button to reset 1.2 Indicator Instruction Power Indicator: Run indicator: Alarm indicator: Indicator on when controller is energized Indicator is on when motor is running Indicator is blinking when alarming; indicator on when fail to stop; indicator off when error is cleared 04.08.2017 Operation Manual MAM - 890 V1.0-5 -
1.3 Status Display and Operation The display screen will show as below after power on: WELCOME USING SCREW COMPRESSOR After 5 seconds, the menu will switch as below: AIR P: 0.53MPa NORMAL STOP C01 Press, the main page will show up as: AIR T: 80 C NORMAL STOP C01 Press to enter selection menu: RUN PARAMETER USER PARAMETER FACTORY PARAMETER MOD PARAMETER 1.4 Operating Parameter and Menu: Press or to move the cursor to RUN PARAMETER, then press to switch to secondary menu: MOTOR FAN CURRENT TOTAL RUN TIME Press to check MOTORS CURRENT, TOTAL RUN TIME, TOTAL LOAD TIME, and other running parameter. Press to return to the previous menu or main menu. If no operation in certain menu for 60s, machine will return to the main menu automatically. 04.08.2017 Operation Manual MAM - 890 V1.0-6 -
1.5 User Parameter View and Modification: FACTORY PARAMETER is not allowed to be modified in running and stop delay status. In first menu press or to move the cursor to the USER PARAMETER. Press to switch to the following menu SET P SET TIME Move the cursor to the P, T SET, then press to switch to secondary menu LOADING P: 0.8MPa UNLOADING P: 0.6MPa User can check the CUSTOMER PARAMETER in this menu or press which requires a user password input to switch to the following menu 04.08.2017 Operation Manual MAM - 890 V1.0-7 -
ENTER PASSWORD **** In this menu the first data bit of password blinking, press or to modify the first bit of password. Press move the cursor to the next data bit, modify the second data bit of password in accordeance with the above. Modify the the third and fourth data of password in sequence, press the menu will switch to the following menu after verification. to confirm the input data and The upper right corner with * indicates the system verification of the password BLOCK LOAD P: 0.8MPa * BLOCK UNLOAD P: 0.6MPa FAN START T: 80 FAN STOP T: 70 In the menu above press, the first data of LOADING P start to blink, user can press or to modify the present data in accordance with the above method. Press to move to next data bit and modify the target data in sequence. When finished press to confirm and save the data. The controller sends out a short sound to tip the completion of parameter set. Other CUSTOMER PARAMETER share the similar way for modification. NOTE: Customer password can be set in CUSTOMER PARAMETER and is set as 1688. 04.08.2017 Operation Manual MAM - 890 V1.0-8 -
1.6 User Parameter: Menu Preset Value Functions LOAD PRES UNLOAD PRES 0,65 MPa 0,80 MPa 1. In AUTO LOADING status, compressor will load if pressure is below this set data 2. In STANDBY mode, compressor will start if the pressure below this set data 1. Compressor will unload automatically if air pressure is above this set data 2. This data should be set above LOADING PRES, also should be set below UNLD P LIM FAN START TEMP 0080 Fan will start if AIR T is above this set data FAN STOP TEMP 0070 Fan will stop if AIR T is below this set data MOTOR DELAY 0010s Set the MOTOR START TIME. Record time when motor is activated, controller will not start overload protection during this time to avoid impulse starting current stopping the motor. STAR DELAY TIME 0005S Interval time from star start to delta start. LOAD DELAY TIME 0003S Unloading in this set time after enter delta running EMPTY DELAY TIME STOP DELAY TIME 0600S 0030S When unloading continuously, compressor will automatically stop and enter to standby status if over this set time For NORMAL STOP operation, compressor will stop after it continuously unloading over this set time START DELAY TIME 0030S Machine cannot be restarted before this set time (stop and over time load free stop till this time) START MODE LOCAL/ REMOTE LOCAL: Only the button on the controller can turn on and turn off the machine. REMOTE: both the button on the controller and the remote-control button can turn on and turn off the machine. LOAD MODE COM MODE AUTO/ MANUAL PROHIBIT COMPUTER SEQUENCE COM ADD 0001 Communication address SEQ STATE MASTER/ SLAVE MANUAL: Only when the pressure is above Unload P, compressor will unload automatically. For any other case, the Load/Unload function can only be executed by pressing load/unload key. AUTOMATICAL: The load/unload function can be executed by the fluctuation of AIR P automatically PROHIBIT: Communication function is not activated. COMPUTER: Compressor can communicate with computer or DCS as slave according to MODBUS-RTU. SEQUENCE: Compressors can work in a net 1. When service as master in SEQUENCE, master controls slave; the COM ADD should be set as No.1 2. When service as slave in SEQ, slave is controlled by master TOGGLES TIME 99 Hours When master pressure is between SEQ LOAD P and SEQ UNLD P, master determines slave to work alternatively after working over this set time SEQ NUMBER 0016 Number of air compressors in SEQ net SEQ PRES SEQ U.L. PRES. 1.36MPa 1.36MPa In SEQ mode, one compressor will start or load when master AIR P is below this set data In SEQ mode, one compressor will stop or unload when master AIR P is above this set Data 04.08.2017 Operation Manual MAM - 890 V1.0-9 -
SEQ DELAY TIME 200S In SEQ mode, when master sends two commands continuously, second command signal delays for this set data OIL FILTER RST 0000H Record total running time of OIL filter. If changing new oil filter, the data should be reset by manual operation. O/A FILTER RST 0000H Record total running time of O/A separator. If changing new O/A separator, the data should be reset by manual operation. AIR FILTER RST LUBE RESET GREASE RESET 0000H 0000H 0000H Record total running time of AIR filter. If changing new AIR filter, the data should be reset by manual operation. Record total running time of LUBE. If changing lubricate, the data should be reset by manual operation. Record total running time of GREASE. If changing new grease, the data should be reset by manual operation. BELT RESET OIL FILTER SET O/A FILTER SET AIR FILTER SET LUBE SET GREASE SET 0000H 0500H 3000H 0500H 0500H 3000H Record total running time of BELT. If changing new belt, the data should be reset by manual operation. 1. Alarm prompt when total running time of oil filter is above the set data. 2. Set this data to 0000, alarm function for oil filter running time is not activated 1. Alarm prompt when total running time of O/A separator is above the set data. 2. Set this data to 0000, alarm function for O/A separator running time is not activated 1. Alarm prompt when total running time of air filter is above the set data. 2. Set this data to 0000, alarm function for air filter running time is not activated 1. Alarm prompt when total running time of lubricant is above the set data. 2. Set this data to 0000, alarm function for lubricant running time is not activated. 1. Alarm prompt when total running time of grease is above the set data. 2. Set this data to 0, alarm function for grease running time is not activated BELT SET 3000H 1. Alarm prompt when total running time of belt is above the set data. 2. Set this data to 0, alarm function for grease running time is not activated Language select English Change the display language. User password modification **** User could modify the user password by old user password or factory password 04.08.2017 Operation Manual MAM - 890 V1.0-10 -
1.7 Factory Parameter The view and modification of factory parameter requires a factory password. The modification step is same as customer parameter modification. Main function is as below. Menu Preset Value Function MOTOR CUR PRE-ALARM TEMP 105 STOP TEMP 110 Maximum motor overload data /1.2 When the current of motor is more than 1.2 times of the set data, the unit will stop for overload feature. (see table2.1.1) When discharge air temperature reaches this set data, compressor will alarm When the discharge air temperature reaches this set data, compressor will alarm and stop STOP PRESS 0.90MPa When pressure reaches this set data, compressor will alarm and stop MAX U.L. PRESS 0.80MPa TOTAL RUN TIME 000100Hours Modify the TOTAL RUN TIME TOTAL LOAD TIME 000095Hours Modify the TOTAL LOAD TIME RESET FAULT **** CURR UNBALANCE 0006 LACK PAHSE TIME 002.0s DATE ****-**-** Production date SERIAL NUMBER ******** Product serial No. PHASE PRO. ENABLE / DISABLE This data is the maximum of UNLOADING P. The UNLOADING P in the customer parameter must be set no higher than this data. Input the password 8888 and press set button to clear all the history failure record. MAX-MIN >= SET*MIN/10, respond time is 5s If the set data 15, the unbalance protection will be invalid. If OPEN PHASE protection 20 seconds, OPEN PHASE protection is invalid ENABLE: turn on phase sequence protection DISABLE: turn off phase sequence protection FRE. SEL 50HZ/60HZ Set the operation power frequency SEQ MODE ADVANCED/ COMPATIBLE LOW T PROTECT -0018 MAX RUN TIME ALARM LONG STOP 0000H 0010H Set as compatible mode, block mode is the same as the other series When SEQ control with MAM 8*0 controller and set as advanced mode, more block mode function is available 1. In stop mode, air compressor is not allowed to start when discharge air temperature is lower than this set data 2. Two minutes after turning on, when the air temperature is below this data, compressor will stop and display T SENSOR FAULT 1. When the compressor is in a stop status and the TOTAL RUN TIME exceeds this TIME LIM set, the controller will stop the compressor and display USER MISTAKE; 2. If this data is set to 0000, TIME LIMIT function is invalid. Controller detects oil filter, O/A separator, air filter, lubricate oil, grease and belt running with alarming over this ALARM STOP set, compressor will stop and report ALARM LONG STOP COM SET PAR ENBALE/ DISABLE 1, When set as ON, User can use DCS to set data through MODBUS protocol; 2, When set as OFF, User cannot use DCS to set data through MODBUS protocol 3, User can use DCS to set data only when compressor is at stop status PARA1 **** User could modify the factory password by old factory password. START MODE SEL STAR-DELTA/ DIRECT-START DIRECT START or STAR-DELTA 04.08.2017 Operation Manual MAM - 890 V1.0-11 -
1.8 Calibration Parameter You can set relative data of controller in CALBR PARA. It is not allowed to view and modify without Manufacturers authorization, so please verify the password before view and modification. The modification of CALBR PARA is similar with CUSTOMER PARA. Main function is shown as below. Menu Preset Value Functions MOTOR A MOTOR B MOTOR C TARGET CUR 0000 COEF 1.000 CUR ***.*A TARGET CUR 0000 COEF 1.000 CUR ***.*A TARGET CUR 0000 COEF 1.000 CUR ***.*A Enter the current value, the controller will detect user input value divided by the current to the current value, calculate the current coefficient Calibration current, the input coefficients. Controller displays the current value = sample value COEF Displays the current controller sampling current values. This value is the real value and cannot be set. Enter the current value, the controller will detect user input value divided by the current to the current value, calculate the current coefficient Calibration current, the input coefficients. Controller displays the current value = sample value COEF Displays the current controller sampling current values. This value is the real value and cannot be set. Enter the current value, the controller will detect user input value divided by the current to the current value, calculate the current coefficient Calibration current, the input coefficients. Controller displays the current value = sample value COEF Displays the current controller sampling current values. This value is the real value and cannot be set. 1.9 Operating Authorization and Password Controller provides multiple passwords and access management. According to different levels of passwords, controller provides different levels of operating authorization. Details are as following: Customer Password: factory set Permissions: Allows to modify all Customer Parameter Factory Password: fixed Permissions: Allows user to modify all Parameter Calibrate Password: fixed Permissions: Allows user to modify CALBR PARAMETER 04.08.2017 Operation Manual MAM - 890 V1.0-12 -
2 Controller Function and Technical Parameter Phase sequence protection: When compressor is at stop mode an detects open phase, response time <2ms Open phase protection When any phase opens, the response time equals to set time: This fuinction is not activated when OPEN PHASE PROTECTION time iss et over 20s Motor protection: This control unit has the following 5 basic protection functions to the motor and fan. o Rotor lock protection: After the starting oft he motor, if the working current reaches 4 or 8 times oft he set value, the protection activates. The activate time is less than 0,2s. o Short.circuit protection: If the detected current reaches 8times or more above the set value, the protection activates, the activate time is less then 0,2s o Lack phase protection: Any oft the phase lack, the protection activates and theactivate time ist he setting time o Unbalance protection: The current difference between any of the two phases reaches the percentage of the setting value, the protection activates and the activate time is less than 5s. o Protection features of overload, please see following table for your reference. Multiple=Iactual/Iset, response time is shown in following table according to overload multiples from 1.2 times an 3.0times. Time Para Iact/Iset 1.2 1.3 1.5 1.6 2.0 3.0 response time (s) 60 48 24 8 5 1 04.08.2017 Operation Manual MAM - 890 V1.0-13 -
3 Model and Specification Main controller model description MAM - 890 (B) (T) (40) Max work current match with motor RS485 communication Pressure converter 890 controller Products Series Power consumption table for corresponding motor Spec. Parameter Current Range (A) Adopted Host Motor Power (KW) MAM KY02S(20) 8~20 4~10 MAM KY02S(40) 16~40 8~20 MAM KY02S(100) 30~100 15~50 MAM KY02S(200) 80~200 40~100 MAM KY02S(400) 160~400 80~200 MAM KY02S(600/5) 100~600 50~300 Remarks Connect to CT Descriptions Fan has three levels of current. Such as 0.2-2.5A, 1-5A and 4-10A, determined by current of motor. 04.08.2017 Operation Manual MAM - 890 V1.0-14 -
4 Overview A RS-485 B FG C1 1 10 9 8 7 6 5 4 3 2 21 uc 20 19 ub ua 11 12 13 14 15 16 17 18 22 23 24 25 26 27 28 29 30 31 a b c A B C CT2 CT1 Figure 4.2.1 Terminal arrangement diagram Cable Connection of Controller: 1 Common terminal for digital input 2 Input terminal for emergency stop signal 3 Input terminal for remote control signal (on/off) 4 Input terminal used to detect oil 5 N/A 6 RS485+ filter 7 RS485-8 Terminal for ground connection 9 Terminal for the AC20V power source 10 Terminal for the AC20V power 11 N/A 12 N/A source 13 Common terminal for digital 14 Terminal to control fan 15 Terminal to control load valve output 16 Terminal to control delta 17 Terminal to control star contactor 18 Terminal to control main contactor contactor 19 Input terminal to detect the phase sequence and voltage 20 Input terminal to detect the phase sequence and voltage 21 Input terminal to detect the phase sequence and voltage 22 Power terminal for pressure 23 Input terminal to receive pressure 24 Terminal for motor CT1 input sensor sensor signal 25 Terminal for motor CT1 input 26 Terminal for motor CT1 input 27 Terminal for fan CT2 input 28 Terminal for fan CT2 input 29 Terminals for fan CT2 input 30 Terminal for discharge air temperature sensor 31 Terminal for discharge air temperature sensor Attention: The magnetic coil must be connected to the surging absorber when wiring 04.08.2017 Operation Manual MAM - 890 V1.0-15 -
5 Control Process Single Machine Working principle (On/off mode: Local; Load mode: Auto) 1 Press to start: (Y- start) The air compressor cannot be started by pressing until 5 seconds self-checking finished. The start process of compressor is as followed: 18 terminal closed, KM2 is energized; 17 terminal closed, KM3 is energized Y start STAR DELAY me starts record; when Y- transfer time over,17 terminal open, KM3 is de-energized and 16 terminal closed, KM1 is energized motor operates in. (KM1 and KM3 are interlocked) 2 Automatic operation control: 2.1: When motor enter delta status, LOAD DELAY starts, controller will load automatically after LOAD DELAY. 2.2: If air pressure is detected higher than UNLOADING P set, 15 terminal opens, loading valve is de-energized, and air compressor starts unloading, and also starts EMPTY DELAY time record, if unloading time exceed EMPTY DELAY set, compressor will enter STANDBY mode; if compressor loading again within EMPTY DELAY set (when pressure is below LOADING P or receiving load command), compressor will reset EMPTY DELAY. 2.3: In STANDBY mode, controller start automatically if pressure detected is below LOADING P 3 Manual loading/unloading operation under automatic status 3.1 When air pressure is between LOADING P and UNLOADING P, press loading/ unloading to switch the current status of controller. 3.2 When air pressure is above the UNLOADING P, controller unloads automatically, the loading/unloading button is invalid 3.3 When air pressure is below the UNLOADING P, controller loads automatically, the loading/unloading button is invalid 4 Normal stop: Press, the loading magnetic valve will be de-energized, after a while of delay (stop delay), all output relay stop working. 5 The frequent starting control Air compressor cannot start again immediately after NORMAL STOP, EMPTY LONG STOP or FAILURE STOP. It can start again after START DELAY. 04.08.2017 Operation Manual MAM - 890 V1.0-16 -
Remote Automatic Control (Control Mode: Remote; Load Mode: Auto) In this mode, compressor can be turned on or off by remote control. Local Control (Control Mode: Local, Load Mode: Manual) a. Control of start and stop are same as automatic control, but device is in status of unloading after finish starting process. b. In unload status, press to load. When air pressure is higher than UNLOADING P set, the device will unload automatically. c. If not press,the device will run unload until EMPTY DELAY. d. In load status, press to unload. Net Work a. Controller works as slave when communication mode is set as MODBUS, and communicates with monitoring center through MODBUS. b. Controller and other controller can block work when communication mode is set SEQ but the master only can service as 1# compressor. Fan Operation When discharge air temperature is higher than FAN START T, fan operates; when discharge air temperature is lower than FAN STOP T, fan stops. 04.08.2017 Operation Manual MAM - 890 V1.0-17 -
6 Alarm Function 6.1 Monitor text 6.1.1 Air filter alarm 1. Use switching signal to detect alarm The monitor displays AIR FILTER BLOCK by checking air filter differential pressure switch 2. Set AIR filter max. time The monitor displays AIR LIFE END when the run time of air filter exhausts 6.1.2 Oil filter alarm 1. Use switching signal to detect alarm The monitor displays OIL FILTER BLOCK by checking oil filter differential pressure switch 2. Set OIL filter max. time The monitor displays OIL LIFE END when the run time of the oil filter exhausts 6.1.3 O/A alarm 1. Use switching signal to detect alarm The monitor displays O/A BLOCK by checking O/A filter differential pressure switch 2. Set O/A max. time 6.1.4 Lubricating oil alarm 1. Use switching signal to detect alarm The monitor displays LUBE LIFE END when run time of lubrication oil exhausts 6.1.5 Grease alarm 1. Use switching signal to detect alarm The monitor displays GREASE LIFE END when run time of the grease exhausts 6.1.6 Belt alarm 1. Use switching signal to detect alarm The monitor displays BELT LIOFE END when the run time of Belt exhausts 6.1.7 High discharge air temperature alarm 1. Use switching signal to detect alarm The monitor displays HIGH TEMPERATURE when controller detects the discharge air temperature is higher than ALARM T set data in MANUFACTORY PARA 04.08.2017 Operation Manual MAM - 890 V1.0-18 -
7 Controller Protection 7.1 Motor Protection MAM-860 air compressor controller provides overload, open phase, current unbalance, high voltage, low voltage protection for motor and overload protection for fan. Electronic Failure Failure Display Reason Overload Display MOTOR/FAN OVERLOAD Overload, bearing wear and other mechanical failure Phase failure Display MOTOR OPEN PHASE Power supply, contactor and open phase of motor Unbalance Display MOTOR UNBALANCE Poor contact of contactor, inside open-loop of motor 7.2 Protection of High Discharge Air Temperature When discharge air temperature is above the high limit of set temperature, the controller will send out the alarm to shut down the machine. This fault displays HIGH T. 7.3 Protection of Air Compressor Reversal When compressor stops and three phases sequence is not in order, this fault displays PHASE REVERSAL, and the controller cannot star the motor. It is needed to check and alternate any two of the phase sequence and investigate the motor rotation direction. 7.4 Protection of High Pressure When the AIR P is above the STOP P, the controller will send out the alarm to shut down the machine. This fault displays HIGH P 7.5 Protection of Sensor Failure When pressure sensor or temperature sensor is disconnected, the controller will send out the alarm to shut down the machine and this fault displays **SENSOR FAULT 7.6 Low Temperature Protection When discharge air temperature is below LOW T PRO in manufacturing parameter, this fault displays P SENSOR FAULT two minutes after compressor turns on, the controller will send out the alarm to shut down the machine. 04.08.2017 Operation Manual MAM - 890 V1.0-19 -
8 Troubleshooting When a fault occurs, the controller in the main interface displays the current fault content. For example, when the pressure sensor failure, it displays the following interface: STOP: P SENSOR FAULT Check the pressure sensor to confirm if there is any line broken or damage. User can reset the error according to the following information: Failure Causes Measurement to take Air exhaust temperature too high Bad vent condition, Oil lacking etc. Check the vent condition and lubricant amount etc. Temperature sensor failure Cable off or PT1OO damaged Checking the wiring and PT100 Over pressure Pressure sensor failure Lack phase Overload Unbalance Rotor lock Short circuit Wrong phase sequence Overload or Rotor locking during starting process Main Contactor activate time to time The pressure too high or the pressure sensor failure Cable off, Sensor damaged or the cable connected reversed Power phase lacking or the Contactor terminal damaged Voltage too low, tubes blocked, bearing wear off or other mechanical failure or wrong set data etc. Power unbalance, contactor damaged or the internal open of the motor Voltage too low, tubes blocked, bearing wear off or other mechanical failure or wrong set data etc. Wrong cable connection, wrong set data Reversed Phase sequence or phase off Start time set too less than the star delta time delay The emergency button loose Check the pressure and the pressure sensor Check the wiring and sensor transformer Check the power and contactors Check the set data, Voltage, bearings, tubes and other mechanical system. Check the power, contactors and the motor Check the set data, Voltage, bearings, tubes and other mechanical system. Checking the wiring and set the data correctly Check the wiring Reset the host starting time to be longer than star delta delay + load delay time Check the wiring Air exhaust temperature too high Bad vent condition, Oil lacking etc. Check the vent condition and lubricant amount etc. Temperature sensor failure Cable off or PT100 damaged Checking the wiring and PT100 Overpressure The pressure too high Check the pressure and the pressure sensor 04.08.2017 Operation Manual MAM - 890 V1.0-20 -
9 Sequence Mode Control and Network 9.1 Sequence Mode Control MAM-890 controller can operate with other MAM series compressor (with communication function). 16 pcs compressors are allowed in the net at most. The cable connection for block mode is as below. A B A B A B A B A B Master 1 Slave 2 Slave 3 Slave 4 Slave 16 Compressors with net communication address 0001 is master, others are slave. Any one MAM series compressors can be set as master or slave 9.2 Network MAM-860 controller supports MODBUS RTU protocol and can serve as slave when connect with other equipment and supports 03, 06, 16 MODBUS command. Communication baud rate: 9600BPS 1 start bit 8 data bits 1 stop bit even parity 04.08.2017 Operation Manual MAM - 890 V1.0-21 -
9.3 Sequence Mode Setting 9.2.1 Set as Master Press or to move the cursor to USER PARAMETER, then press to switch to the menu below: P, T SET TIMER SET OPERATION MODE SEQ PARA. SET Move the cursor to the OPERATION MODE, then press to switch to the menu below. RUN MODE: REMOTE LOAD MODE: AUTO COM MODE: SEQ COM ADD: 0001 Set COM MODE as SEQ Set COM ADD as 0001 Return to the previous menu, move the cursor to SEQ PARA SET press to switch to the menu below. SEQ STATE: HOST TURN TIME: 0099H SEQ NUMBER: 0016 SEQ LOAD: 1,36MPa SEQ UNLOAD: SEQ DELAY: 1,36MPa 200s According to user requirement, set SEQ STATE as Host, set TURN TIME, SEQ NUMBER, SEQ LOAD, SEQ UNLOAD and SEQ DELAY according to user s need. Attention: After setting, controller needs to be powered off and restarts to the settings! 04.08.2017 Operation Manual MAM - 890 V1.0-22 -
9.2.2 Set as Slave When MAM controller serves as slave, it is only necessary to set COM MODE as SEQ. Set COM ADD from 2 16 with sequence according to the quantity of compressors, and SEQ STATE as SLAVE. 9.4 Start, Stop Sequence Control: Make sure sequence cables connect correctly and the parameter of compressors in net set correctly. Activate master, master controls the compressors in Net automatically according to the air pressure detected. Sequence control stops at the same time when manually stop the master. So master will no longer send command to compressor in net. AIR T: 78 C AIR P: 0.53MPa NORMAL STOP 0S C16 REMOTE : Blinking icon indicate master has active seq mode function 9.5 Sequence Communication Receiving and Sending Message: The message received and sent by RS485 can be displayed by the corresponding indication screen which is convenient for customer to make sure if they have received and feedback data in SEQ MODE or COM MODE. The method to switch to communication menu is as below: Press or in main menu and select RUN PARAMETER and move down the cursor to communication menu. Press to switch to the menu below: RX: ---- TX: ---- When controller receives data, RX and * display alternately. When sends data, TX and * display alternately. When controller is in SEQ mode or communicates with monitoring center, user can confirm the establishment of communication through this menu. 04.08.2017 Operation Manual MAM - 890 V1.0-23 -
10 Copyright This manual is protected by copyright and intended solely for internal use. This manual must not be made available to third parties, duplicated in any manner or form whether in whole or in part and the content must not be used and/or communicated, except for internal purposes, without the written consent of the manufacturer. Violation of the copyright will result in legal action for damages. We reserve the right to assert further claims. Tolpec GmbH Wertstrasse 44 D- 73240 Wendlingen Telephone: +49 (0)7022 789 604-0 E-mail: contact@tolpec.com 04.08.2017 Operation Manual MAM - 890 V1.0-24 -