Privacy Wall - Power & Data Box (Field Installed) Modular & Hardwire Versions If you have a problem, question, or request, call your local dealer, or Steelcase Line 1 at 888.STEELCASE (888.783.3522) for immediate action by people who want to help you. (Outside the U.S.A., Canada, Mexico, Puerto Rico, and the U.S. Virgin Islands, call: 1.616.247.2500) Or visit our website: www.steelcase.com 2004 Steelcase Inc. Grand Rapids, MI 49501 U.S.A. Printed in U.S.A. NOTE: Unused modular electrical connector openings are not required to be capped. Page 1 of 15
Tools Table of Contents ELECTRIC SHEARS 2" WIDE MASKING TAPE Topic Determining the Opening 3 Page Removing the Skin 4-5 Removing the Acoustic Core Material 6 Installing Power 7 Installing the Modular Version 8 Mounting a Base Power Block 9 Chicago & New York City Hardwire Box and 10-14 Bracket Assembly Wiring Schematics 15 RAYBO FLOOR COVERING -WET/DRY- VAC Page 2 of 15
1b 6-3/8" 2 Determining the Opening 1. Find the center of the panel (1a) and mark the width of the opening. Determine the height you want the opening from the bottom of the panel and mark the height of the opening (1b). Use a straight edge to connect your marks (1c). 2. The size of the opening. 28-1/2" (DESK HT.) 16-1/8" (ADA HT.) BOTTOM OF SKIN 4" C L 8" 1a C L OF PANEL 1c Page 3 of 15
1 2b Removing the Skin 1. Masking tape is applied to protect surrounding surface material. NOTE: Tape should not be applied to wall for more than 1 hour. 2. For fabric and/or vinyl panel, cut the perimeter out with a utility knife (2a, b & c). TIP: Place cardboard around opening to protect outside surface from getting dirt or damage while using tools. 2a 2c Page 4 of 15
4 Removing the Skin (cont.) 3. Drill all four (4) holes slightly offset from the corners to help provide for a sharp 90 corner. 4. Use electrical shears on all four (4) sides to remove panel covering. 3a 5. Use a utility knife on all four (4) sides to cut through the acoustical core and remove. 5 3b CAUTION: Make sure utility knife blade is not to long, to damage opposite face. Page 5 of 15
1 Removing the Acoustic Core Material 1. File down the edges. 2. Remove acoustical core material 3" left & right from the cut side ONLY. If installing a Chicago & New York City hardwire box, you will need to remove 5" from the bottom edge of the cut side opening also. 3" CAUTION: It is very important to remove this material slowly and thoroughly. If using a hammer to apply force to any type of chisel or spatula, make sure the force used is minimal otherwise damage to the panel surfaces may occur. 5" Chicago & New York City Only 2 3" Page 6 of 15
4a Installing Power 4b 1. Feed power harness through opening (1a) and send downward to base of panel (1b & 1c) or upward to ceiling channel. 1c 1a 1b Single sided block shown. Same for double sided block. 4. Secure the entire assembly to the frame with the mounting clips (4a) and screws (4b) provided. Six (6) clips required. TIP: This is a good time to install a pull string for data/communication wires. 2 3 Page 7 of 15
3a Installing the Modular Version 1. Remove masking tape from panel. 2. Attach the receptacles to the power block. Snap the spacer onto the junction box. Attach the appropriate communication receptacle into the spacer then snap the face plate adaptor into position. 3. Attach the receptacle faceplate over the receptacles (3a & b). 2 3b SPACER COMMUNICATION RECEPTACLE RECEPTACLES FACE PLATE ADAPTOR Page 8 of 15
Mounting a Base Power Block 1. Remove the top mounting tabs by bending backwards until they snap off. 2. Insert bottom tabs of power block into key slots of bottom rail. 3. Slide power block toward the smaller opening until you hear a snap sound. 2 HOLES IN TRACK WHICH TABS ON POWER BLOCK ARE INSERTED TOP MOUNTING TABS 3 1 THESE TWO TABS ARE LOCATED UNDERNEATH THE POWER BLOCK Page 9 of 15
2a MOUNTING TABS Chicago & New York City Hardwire Box and Bracket Assembly 1. Remove knockouts in box prior to installing in frame. 2b NOTE: Chicago & New York City power/communication to be applied to wall system prior to final installation of wall to ceiling grid for maximum flexibility. 2. Without extension covers, feed box into the hole of the frame, making sure mounting tabs are facing upward and towards you. KNOCKOUT 1 HARDWIRE BOX Page 10 of 15
Chicago & New York City Hardwire Box and Bracket Assembly (cont.) MOUNTING BRACKET 3. Pre bend mounting bracket at stitching (3a) with end flanges facing outwards. 3a STITCHING END FLANGES Page 11 of 15
Chicago & New York City Hardwire Box and Bracket Assembly (cont.) 4. Feed the bracket into the hole of the frame, with the top of bracket facing up. The hardwire box will have to be moved out of the way (downwards) while the bracket is inserted. 5. Mate hardwire box with mounting bracket. The bracket sandwiches the hardwire box (5a). Secure the box to the bracket with mounting screws (5b). 4 5b 5a Page 12 of 15
Chicago & New York City Hardwire Box and Bracket Assembly (cont.) 6. Attach conduit to the box. The hardwire box will have to be shifted to make your connections. For easier assembly, power in and power out the same side of the box. 7. Secure the entire assembly to the frame with the mounting clips (7a) and screws (7b) provided. Six (6) clips required. 7a 7b 6 Page 13 of 15
Chicago & New York City Hardwire Box and Bracket Assembly (cont.) 8. Attach receptacle extensions to hardwire egress opening. Go to page 8 to complete installation. Note: For proper fit of receptacle remove all ears on receptacle 8 9 Page 14 of 15
3+1 Powered by Separate Panels 3+1 Powered by Single Panel Line 1 (Black) Line 2 (Red) Line 3 (Blue) L1/L2/L3 Neutral (White) Systems Ground (Green) LINE 1 (Black) LINE 2 (Red) LINE 3 (Blue) LINE 4 (Pink) L1/L2/L3 Neutral (White) L4 Neutral (Gray) WIRING SCHEMATICS: Line 4 (Pink) L4 Neutral (Gray) Isolated Ground (Gn/Yl) Systems Ground (Green) Isolated Ground (Gn/Yl) NOTE: L-4 may be connected to P-1, P-2, or P-3. NOTE: L-4 should alternate between P-1, P-2, and P-3 to balance circuit loading. ELECTRICAL DATA: 2+2 Powered by Separate Panels 2+2 Powered by 3-Phase Single Panel 2+2 Powered by Split-Phase Panel 120 V 60 HZ 20 Amp USA & CANADA Wiring schematics must be followed to prevent overloading of the neutrals. Line 1 (Black) Line 2 (Red) L1/L2 Neutral (White) System Ground (Green) Line 1 (Black) Line 2 (Red) Line 3 (Blue) Line 4 (Pink) P-1 P-2 Line 1 (Black) Line 2 (Red) Line 3 (Blue) Line 4 (Pink) WARNING: Risk of Fire or Electric Shock: This office furnishing system may be connected to more than one source of supply. All sources must be disconnected prior to any servicing. No single circuit may be powered by more than one source. Line 3 (Blue) Line 4 (Pink) L3/L4 Neutral (Gray) Isolated Ground (Gn/Yl) NOTE: Line 3 or 4 should alternate between phases to balance circuit loading. L1/L2 Neutral (White) L3/L4 Neutral (Gray) System Ground (Green) Isolated Ground (Gn/Yl) NOTE: L-4 should alternate between P-1 and P-2 to balance circuit loading. L1/L2 Neutral (White) L3/L4 Neutral (Gray) System Ground (Green) Isolated Ground (Gn/Yl) 3 SepN Powered by Separate Panels 3 SepN Powered by Single Panel 3 SepN Powered by Split-Phase Panel Line 1 (Black) Line 2 (Red) L1 Neutral (White) L2 Neutral (Gray) Systems Ground (Green) Line 3 (Blue) L3 Neutral (White/Gray) Isolated Ground (Green/Yellow) Line 1 (Black) Line 2 (Red) Line 3 (Blue) L1 Neutral (White) L2 Neutral (Gray) L3 Neutral (White/Gray) Systems Ground (Green) Isolated Ground (Gn/Yl) P-1 P-2 Line 1 (Black) Line 2 (Red) Line 3 (Blue) L1 Neutral (White) L2 Neutral (Gray) L3 Neutral (White/Gray) Systems Ground (Green) Isolated Ground (Gn/Yl) Page 15 of 15