RECOMMENDED TOOLS PERSONAL & VEHICLE PROTECTION MASKING TAPE

Transcription

1 GUIDE PART NUMBER: GM SOFT TOUCH NAVIGATION SYSTEM GENERAL APPLICABILITY RAV4 KIT CONTENTS ITEM QTY DESCRIPTION 1 1 NAVIGATION INTERFACE MODULE 2 1 VEHICLE INTERFACE T-HARNESS 3 1 LCD/GPS INTERFACE BOARD 4 1 REAR LCD HARNESS 5 1 GPS ANTENNA WITH MAGNETIC BASE 6 1 SPEAKER WITH ADHESIVE BASE 7 1 SWITCH BUTTON 8 1 STYLUS 9 1 HARDWARE 10 1 USER MANUAL RECOMMENDED TOOLS PERSONAL & VEHICLE PROTECTION MASKING TAPE SPECIAL TOOLS VOLT-OHM METER SOLDERING TOOL RECOMMENDED TOOLS TRIM TOOL 10MM WRENCH SHARP KNIFE WIRE CUTTERS SPECIAL CHEMICALS CONFLICTS NOTE: HARDWARE KIT CONTENTS ITEM QTY DESCRIPTION 1 4 SCREWS 2 4 STANDOFFS 3 4 WASHERS 4 1 LARGE VHB TAPE LEGEND STOP: DAMAGE TO VEHICLE MAY OCCUR. DO NOT PROCEED UNTIL PROCESS COMPLIANCE HAS BEEN MET. OPERATOR SAFETY: USE CAUTION TO AVOID RISK OF INJURY. CRITICAL PROCESS: PROCEED WITH CAUTION TO ENSURE A QUALITY. THESE POINTS WILL BE AUDITED ON A COMPLETED VEHICLE. GENERAL PROCESS: THIS HIGHLIGHTS SPECIFIC PROCESSES TO ENSURE A QUALITY. THESE POINTS WILL BE AUDITED DURING THE ACCESSORY. TOOLS & EQUIPMENT: THIS CALLS OUT THE SPECIFIC TOOLS AND EQUIPMENT REQUIRED FOR THE PROCESS. REVISION MARK: THIS MARK HIGHLIGHTS A CHANGE IN WITH RESPECT TO PREVIOUS ISSUE. FORM #5474, REV. A,

2 STOP INSTALL AT OWN RISK YOU MUST READ THESE WARNINGS AND NOTICE BEFORE PRODUCT HANDLING AND! PRODUCT AND VEHICLE APPLICATION WARRANTY DISCLAIMER WARNING! The Navigation Electronic Components are sensitive to Electro-Static Discharge (ESD). DO NOT HANDLE THE NAVIGATION ELECTRONIC COMPONENTS WITHOUT PROPER ESD GROUNDING DURING. FAILURE TO USE PROPER ESD PROTECTION WHEN HANDLING THE NAVIGATION COMPONENTS WILL VOID THE PRODUCT WARRANTY. WARNING! Installation of this Navigation Electronics product in the vehicle radio head unit must be performed by a professional technician that is experienced with proper work methods, ESD handling requirements, and knowledgeable of specific procedures for radio disassembly, Navigation Electronics installation, and re-assembly of the vehicle Radio Head Unit as well as proper handling requirements of all components involved. FAILURE TO FOLLOW PROPER DISASSEMBLY,, AND REASSEMBLY PROCEDURES AND PROPER COMPONENT HANDLING REQUIREMENTS MAY RESULT IN IRREVERSIBLE DAMAGE TO THE VEHICLE RADIO HEAD UNIT AND/OR THE NAVIGATION ELECTRONICS AND WILL VOID THE PRODUCT WARRANTY! WARRANTY DISCLAIMER NOTICE! Radio removal, disassembly, installation of Navigation Electronics, and Radio re-assembly/re-installation is the responsibility of the installer, not Rostra Precision Controls, Inc. It is recommended that you contract a professional installer that is experienced with proper work methods involving electronics and knowledgeable of specific procedures for radio disassembly, Navigation Electronics installation, and re-assembly/re-installation of the Radio Head Unit in the vehicle. DAMAGE TO THE VEHICLE RADIO HEAD UNIT IS NOT THE RESPONSIBILITY OF ROSTRA PRECISION CONTROLS, INC. AND IS EXPRESSLY NOT COVERED UNDER THE PRODUCT WARRANTY. PAGE 2

3 SYSTEM LAYOUT 10-PIN VEHICLE INTERFACE HARNESS TO CAR SIDE 28-PIN VEHICLE INTERFACE HARNESS TO CAR SIDE LCD INTERFACE BOARD RADIO DISPLAY MONITOR SEE TO RADIO DISPLAY MONITOR ON PAGE 7 10-PIN VEHICLE INTERFACE HARNESS TO MONITOR 28-PIN VEHICLE INTERFACE HARNESS TO MONITOR a a TP.IN LCD OUT NAVIGATION FOR TOYOTA RAV4 TF ANT LED DTV_ IN REAR-LCD SETTING POWER FUSE BOX 8-PIN HARNESS LINK CAMERA INPUT GPS ANTENNA a SWITCH VIDEO OUT1 VIDEO OUT2 a SPEAKER PAGE 3

4 WARNING TO AVOID DANGEROUS DISTRACTIONS THAT MAY LEAD TO AN ACCIDENT, THE DRIVER SHOULD NEVER OPERATE THE SYSTEM WHILE THE VEHICLE IS IN MOTION. BEFORE INSTALLING THIS PRODUCT THE SELLER SHOULD INFORM THE END-USER OF PROPER USE AND COMPLIANCE WITH THE PROPER INSTRUCTIONS AND ALL STATE AND FEDER- AL LAWS. BEFORE BEGINNING YOUR, FAMILIARIZE YOURSELF WITH THE INSTRUCTIONS AND THE SOFTTOUCH NAVIGATION SYSTEM COMPONENTS. TO ENSURE YOUR SAFETY, (A) APPLY THE EMERGENCY BRAKE AND (B) READ THIS ENTIRE MANUAL BEFORE BEGINNING. PROGRAMMING SWITCH SETTINGS FACTORY OR AFTERMARKET CAMERA SETTINGS TO USE AN AFTERMARKET CAMERA - PLACE SWITCH #1 IN OFF POSITION. TO USE THE VEHICLE'S FACTORY CAMERA - PLACE SWITCH #1 IN ON POSITION. NOTE: INSTALLER IS ADVISED TO DISCONNECT THE NEGATIVE BATTERY TERMINAL AFTER ANY CHANGES ARE MADE TO THE PROGRAMMING SWITCHES ON THE NAVIGATION MODULE. PAGE 4

5 VEHICLE PREPARATION 1. IT IS ADVISABLE TO DISCONNECT THE NEGATIVE BATTERY CABLE FOR 3 MINUTES BEFORE BEGINNING TO AVOID DAM- AGE TO THE RADIO AND UNINTENDED AIR-BAG DEPLOYMENT. FIGURE 1 FIGURE 1 2. USE A TRIM TOOL TO DISENGAGE CLIPS AND REMOVE TRIM PANEL ABOVE THE RADIO DISPLAY ASSEMBLY. FIGURE 2 FIGURE 2 3. USE A TRIM TOOL TO REMOVE THE AC VENTS SURROUNDING THE RADIO DISPLAY ASSEMBLY. FIGURE 3 FIGURE 3 4. REMOVE THE CLOCK DISPLAY ABOVE THE RADIO DISPLAY ASSEM- BLY. FIGURE 4 FIGURE 4 PAGE 5

6 VEHICLE PREPARATION CONTINUED REMOVE 4 SCREWS FROM RADIO DISPLAY ASSEMBLY. FIGURE 5 FIGURE 5 6. REMOVE SCREWS TO RELEASE MOUNTING BRACKETS AND PLAS- TIC CLIP GUIDES FROM BOTH SIDES OF THE RADIO DISPLAY ASSEM- BLY. FIGURE 6 FIGURE 6 7. REMOVE 4 SCREWS LOCATED AT TOP AND BOTTOM SIDE TO RELEASE THE PLASTIC FACEPLATE TRIM FROM THE TOUCH SCREEN HOUSING. FIGURE 7 FIGURE 7 8. USE A TRIM TOOL TO RELEASE THE PLASTIC TABS HOLDING THE FACEPLATE TO THE TOUCH SCREEN HOUSING. FIGURE 8 FIGURE 8 PAGE 6

7 LCD/GPS INTERFACE BOARD 1. CAREFULLY LIFT THE LARGE RIBBON CABLE RETAINER TO RELEASE THE LARGE RIBBON CABLE FROM THE FACTORY TOUCH SCREEN CIRCUIT BOARD AND CD PLAYER TO COMPLETELY REMOVE THE LARGE RIBBON CABLE. FIGURE 9 FIGURE 9 2. REMOVE 6 SCREWS ATTACHING THE FACTORY CD PLAYER TO THE FACEPLATE HOUSING AND SEPARATE THE TWO PIECES. FIGURE 10 FIGURE MEASURE 4.5 TO THE CENTER AND 3/4 FROM THE BOTTOM BASE OF THE FACEPLATE TO MARK THE AREA FOR DRILLING. FIGURE 11 FIGURE DRILL A 5/8 HOLE ON THE PREVIOUS MARK INTO THE BOTTOM BASE OF THE FACEPLATE. FIGURE 12 FIGURE 12 PAGE 7

8 LCD/GPS INTERFACE BOARD CONTINUED INSERT THE PROVIDED GROMMET INTO THE 5/8 HOLE AND REASSEMBLE THE FACEPLATE HOUSING TO FACTORY CD PLAYER WITH THE PREVIOUSLY REMOVED SCREWS. FIGURE 13 NOTE: REMOVE ALL METAL SHAVINGS FROM THE FACEPLATE HOUSING BEFORE REASSEMBLING IT TO THE FACTORY CD PLAYER. LOOSE SHAVINGS CAN DAMAGE THE UNIT. FIGURE REMOVE 3 SCREWS LOCATED ON THE FACTORY TOUCH SCREEN CIRCUIT BOARD AS SHOWN IN FIGURE 14. FIGURE LOCATE 3 STANDOFFS PROVIDED IN THE KIT AND THREAD THEM INTO THE PREVIOUSLY REMOVED SCREW LOCATIONS. THEN REMOVE THE SMALL RIBBON CABLE FROM THE FACTORY CIRCUIT BOARD BY SLIDING THE RETAINER AWAY FROM THE RECEPTACLE. FIGURE 15. REMOVE FIGURE REMOVE THE LARGE RIBBON CABLE FROM THE GPS INTERFACE BOARD. FIGURE 16 NOTE: TEMPORARILY REMOVING THE LARGE RIBBON CABLE FROM THE GPS INTERFACE BOARD IS RECOMMENDED TO ALLOW EASE OF ALIGNMENT FOR THE SMALLER RIBBON CABLE. FIGURE 16 PAGE 8

9 LCD/GPS INTERFACE BOARD CONTINUED INSERT THE SMALL RIBBON CABLE FROM THE GPS INTERFACE BOARD TO THE RECEPTACLE OF THE FACTORY BOARD AND CLOSE THE RETAINER TO SECURE IT IN PLACE. FIGURE 17 FIGURE INSERT ONE END OF THE LARGE RIBBON CABLE PREVIOUSLY REMOVED FROM THE GPS INTERFACE BOARD TO THE RECEPTACLE OF THE FACTORY BOARD. FIGURE 18 THEN INSERT THE OTHER END OF THE LARGE RIBBON CABLE TO THE FACTORY BOARD AS SHOWN IN FIGURE 19. CLOSE THE RETAINER TO SECURE THE RIB- BON CABLES IN PLACE. NOTE: THE METAL PINS OF THE RIBBON CABLES SHOULD FACE DOWNWARD WHEN PLACING INTO THE RECEPTACLE. FIGURE LOCATE THE PREVIOUSLY REMOVED SCREWS AND THREAD THEM THROUGH THE GPS INTERFACE BOARD MOUNTING LOCA- TIONS AND INTO THE 3 STANDOFFS. FIGURE 19 FIGURE LOCATE THE SMALL RIBBON CABLE FROM THE FACTORY BOARD AND INSERT IT INTO THE RECEPTACLE OF THE GPS INTERFACE BOARD. CLOSE THE RETAINER TO SECURE IT IN PLACE. FIGURE 20 FIGURE 20 PAGE 9

10 LCD/GPS INTERFACE BOARD CONTINUED LOCATE THE PREVIOUSLY REMOVED LARGE RIBBON CABLE THAT JOINED THE FACTORY BOARD TO THE CD PLAYER. INSERT ONE END TO THE GPS INTERFACE BOARD INTERIOR RECEPTACLE AND THE OTHER END INTO THE CD PLAYER RECEPTACLE. CLOSE THE RIBBON CABLE RETAINERS TO SECURE IT IN PLACE. FIGURE 21 FIGURE INSERT THE TP-IN AND TO LCD HARNESSES OF THE GPS INTERFACE BOARD TROUGH THE GROMMET OF THE FACEPLATE HOUSING. FIGURE 22 FIGURE CAREFULLY PULL ALL SLACK OUT OF THE HARNESSES THROUGH THE GROMMET AND GENTLY REASSEMBLE THE FACTORY TOUCH SCREEN AND CD PLAYER TOGETHER. FIGURE 23 FIGURE REINSTALL ALL SCREWS, PLASTIC CLIP GUIDES, AND MOUNTING BRACKETS. FIGURE 24 FIGURE 24 PAGE 10

11 NAV INTERFACE MODULE CONNECTIONS 1. PEEL OFF LINER AND APPLY LARGE VHB TAPE PROVIDED IN THE KIT TO NAVIGATION INTERFACE MODULE. FIGURE 25 FIGURE CONNECT THE POWER HARNESS FROM THE VEHICLE INTERFACE T-HARNESS TO THE POWER CONNECTOR OF THE NAVIGATION INTER- FACE MODULE. FIGURE 26 FIGURE CONNECT GPS ANTENNA TO NAVIGATION INTERFACE MODULE. FIGURE 27 FIGURE CONNECT SPEAKER TO SPEAKER EXTENSION HARNESS. FIGURE 28 FIGURE 28 PAGE 11

12 NAV INTERFACE MODULE CONNECTIONS CONTINUED 5. CONNECT THE SPEAKER HARNESS TO THE REAR-LCD CONNEC- TOR OF NAVIGATION INTERFACE MODULE. FIGURE 29 FIGURE CONNECT THE YELLOW AND PINK COLOR-CODED HARNESSES FROM THE GPS INTERFACE BOARD TO THE COLOR-CODED TP-IN AND LCD OUT CONNECTORS OF THE NAVIGATION INTERFACE MOD- ULE. FIGURE 30 FIGURE IT IS ADVISABLE TO CHECK SYSTEM OPERATION AFTER NAVIGA- TION INTERFACE CONNECTIONS ARE MADE. CONNECT THE 10-PIN AND 28-PIN HARNESS FROM THE VEHICLE INTERFACE T-HARNESS TO THE RADIO DISPLAY MONITOR AS SHOWN IN FIGURE 31. MOMENTARILY RECONNECT NEGATIVE SIDE OF BATTERY AND TURN ON THE VEHICLE S IGNITION. SEE LAST PAGE TESTING SECTION STEPS 2-3 TO CHECK OPERATION. FIGURE 31 PAGE 12

13 NAV INTERFACE MODULE LOCATION 1. DISCONNECT NEGATIVE SIDE OF BATTERY (FIGURE 1). PEEL OFF THE LINER FROM THE VHB TAPE FROM THE VIDEO INTERFACE MOD- ULE AND PRESS THE MODULE IN PLACE ON TOP OF THE CD PLAYER. FIGURE 32 NOTE: THE VIDEO INTERFACE MODULE CAN BE MOUNTED IN OTHER SUITABLE LOCATIONS BY THE INSTALLER. BE SURE THAT THE DIP SWITCHES (PAGE 3) ARE CORRECT ACCORDING TO THE DESIRED FEATURES AND THE SD CARD IS ACCESSIBLE FOR FUTURE UPDATES. FIGURE 32 SPEAKER, GPS ANTENNA, AND SWITCH LOCATIONS 1. PEEL OFF THE LINER FROM THE DOUBLE-SIDED TAPE OF THE SPEAKER AND MOUNT IT TO THE DASHBOARD FRAME BELOW THE RADIO DISPLAY OPENING AREA. FIGURE 33 SPEAKER LOCATION FIGURE 33 ANTENNA LOCATION 2. MOUNT THE GPS ANTENNA ON TOP OF THE FACTORY RADIO DISPLAY MONITOR HOUSING UNDERNEATH UPPER DASHBOARD PANEL AREA. FIGURE 34 NOTE: THE GPS ANTENNA CAN BE MOUNTED IN OTHER SUITABLE LOCATIONS (TOP SIDE OF DASH, VEHICLE ROOF, ETC.) BY THE INSTALLER. 3. MOUNT THE SWITCH BUTTON AS SHOWN IN FIGURE 35. REASSEMBLY FIGURE REINSTALL TRIM PANEL SURROUNDING THE RADIO DISPLAY ASSEMBLY TAKING SPECIAL CARE TO ENSURE HARNESSES AND WIRING CONNECTIONS ARE PROPERLY SECURED WITH WIRE TIES. 2. MAKE SURE HARNESSES ARE NOT PINCHED BY TRIM PANEL. 3. RECONNECT ALL DISCONNECTED BULBS AND CHECK FOR FUNC- TION. FIGURE 35 PAGE 13

14 TESTING 1. RECONNECT THE NEGATIVE SIDE OF BATTERY AND TURN ON VEHICLE S IGNITION. 2. PRESS THE SWITCH BUTTON TO SWITCH FROM FACTORY TOUCH SCREEN INTERFACE TO THE SOFT TOUCH NAVIGATION SYSTEM. FIGURE 36 NOTE: IF INSIDE, MOVE THE VEHICLE OUTSIDE SO THAT THE GPS ANTENNA HAS A CLEAR VIEW OF THE SKY. FIGURE VIEW QUICK START GUIDE PROVIDED IN KIT AND CHECK THE SOFT TOUCH NAVIGATION SYSTEM FEATURES. NOTES PAGE 14

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