Section 8 Linear Applications

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Transcription:

Index Section 8 187

Slide Blocks Slide Blocks is stationary, or a profile slides in the Profile Blocks Stationary Block Profile Stationary 188

Slide Blocks UHMW-PE Design Information ASTM Typical General Properties Temp. Units Test Value Physical Mechanical Thermal Electrical Bearing Pad Properties 189

Slide Blocks UHMW-PE Deformation under Compression (%) Permanent Deformation PSI Initial Loading After Removal of Load Temp Compression 10 Min. 100 Min. 1000 Min. 1 Day 55 Days After 1 Min. After 24 Hrs. Coefficient of Friction Materials Static Kinetic Load Bearing Properties 70,100 Torsional Rigidity as a Function of Temperature (measured on compression molded sheets) 5000 Tensile Strength at the Yield Point as a Function of Temperature (measured at the feed rate of 99mm/min) Torsional Rigidity, PSI 35,400 14,200 10,600 7000 Tensile Strength, PSI 4000 3000 2000 3500-40 -4 32 68 104 140 176 212 Temperature, F 1000-4 32 68 104 140 176 212 Temperature, F 190

Slide Blocks Chemical Resistance of UHMW-PE Reagent 20 C 50 C 80 C I. Inorganic Acids II. Alkalis III. Aqueous Solutions of Inorganic Salts IV. Organic Acids Reagent 20 C 50 C 80 C V. Hydrocarbons VI. Alcohols, Ketones, Ester and Amines VII. Miscellaneous 191

Slide Blocks Double Flange 28 x 28 and 1" x 1" L H K D E E E C M N G A F P R B 30-2801 30-1002 Part # A B C D E F G Part # H K L M N P* R Part # A B C D E F G Part # H K L M N P R 30-2808 30-1004 Aluminum, Clear Anodized Description Unit Weight Part # 192

Slide Blocks L H K D E E E C Double Flange 56 x 28 and 2" x 1" M G A F N P R B Part # A B C D E F G Part # H K L M N P* R 30-5601 30-2002 Part # A B C D E F G Part # H K L M N P R Data 30-5608 30-2004 Aluminum, Clear Anodized Description Unit Weight Part # 193

Slide Blocks Side Flange 28 x 28 and 1" x 1" K L R H F E E E D C G A P N M B 30-2821 30-1012 Part # A B C D E F G Part # H K L M N P* R Part # A B C D E F G Part # H K L M N P R 30-2828 30-1014 Aluminum, Clear Anodized Description Unit Weight Part # 194

Slide Blocks K H R E F D C L A Side Flange Extended 28 x 28 and 1" x 1" N M P B G Part # A B C D E F G Part # H K L M N P* R 30-2822 30-1024 Part # A B C D E F G Part # H K L M N P R 30-2829 Aluminum, Clear Anodized Description Unit Weight Part # 195

Slide Blocks Double Flange 40 x 40 and 1.5" x 1.5" L H K D E E E C M G A F 30-4001 30-1503 30-4001HC 30-1503HC 30-4008 30-1506 30-4008HC 30-1506HC N P R Part # A B C D E F G 40 40 40 40 Part # H K L M N P* R 40 4 40 4 Part # A B C D E F G Part # H K L M N P R Aluminum, Clear Anodized Description Unit Weight Part # B 196

Slide Blocks L H K D E E E C Double Flange 80 x 40 and 3" x 1.5" M G A F N P R B Part # A B C D E F G 40 40 Part # H K L M N P* R 30-8001 30-3003 Part # A B C D E F G Part # H K L M N P R 30-8001HC 30-3003HC 30-8008 30-3006 Aluminum, Clear Anodized Description Unit Weight Part # 30-8008HC 30-3006HC 197

Slide Blocks Side Flange 40 x 40 and 1.5" x 1.5" K L R H F E E E D C G A P 30-4021 30-1513 30-4021HC 30-1513HC 30-4028 30.1523 N M Part # A B C D E F G 40 40 Part # H K L M N P* R 40 4 40 4 Part # A B C D E F G Part # H K L M N P R B Aluminum, Clear Anodized 30-4028HC 13-1523HC Description Unit Weight Part # 198

Slide Blocks K R H F D C Side Flange Extended 40 x 40 and 1.5" x 1.5" L E A N M P B G Part # A B C D E F G 40 40 Part # H K L M N P* R 40 4 40 4 Part # A B C D E F G Part # H K L M N P* R 30-4022 30-1516 30-4022HC 30-1516HC Aluminum, Clear Anodized Description Unit Weight Part # 30-4029 30-4029HC 199

Slide Blocks Slide Pads & Shims Appropriate Slide Profile #10-32 x 1/2" BHCS [25-108-2] Cut-away view of the assembly and parts for a high cycle slide. Parts show are included when you order a slide block assembly, but can be ordered separately to make your own custom high cycle side block assembly. #10-32 Insert for UHMW [25-705-2] Slide Pad High Cycle 40 Recommended Fastener: Description Unit Part # 200

Slide Blocks Clamp Accessories 30-0001 Add an optional locking handle to any slide block, to provide a mechanism to lock the slide block in place anywhere on the extrusion. Width Depth Part # Description (mm) (mm) 40/1.5" Series 28 Series 30-0011 30-0001 30-0015 30-0005 30-0005 30-0011 30-0015 M8 Flat Washer [24-700-8] Ratchet Lever M8 Economy T-Nut [20-081] Handle [23-325] Description Unit Weight Part # 23-325 201

Slide Blocks Clamp Machining Profiles Hole Size Machining Service No. Ordering Examples: Slide block drilled for one clamp Guide drilled for two clamps: Guide drilled for three clamps: LD LE LA LJ LB LG LH LK LL LF LI LC 30-2821 30-4021 30-2828 30-4028 30-2801 30-4001 30-2808 30-4008 LQ LR LX LM LN LS LY LU LO LV LT LP LZ 30-5601 30-8001 30-5608 30-8008 LW 30-2822 30-4022 30-2829 30-4029 202

Slide Block Profiles Roller Track Description Unit Part # 14-100 203

Notes 204

Linear Roller Systems LR Series System Solutions resistent and does not require 205

Linear Roller Systems The LR Series Belt Drive Roller System from Parker IPS Performance Overview Carriage loads to 2597 lbs LR 6 LR 14 LR 14HD LR 25 Market s 206

Linear Roller Systems LR B 5 2 S0150 B 2000 R1 S1 F1 A22A34 Order Example System Size A C Extrusion Selection*** 4 0 Profile Orientation Bearing Configuration Type Travel Reversing Unit Combinations Adapter Shafts S4 207 Adapter Flange Mount Type Bolt Circle Accessories (Replace # with Adapter Flange Profile Orientation Tall Side Bolt Size Narrow Side Pilot Dia. Pilot Depth A C

Linear Roller Systems Loading Capacity F z M z M y F z M x F y Static Moment Loads Moment Arm Lengths Pitch Moment Operating Condition Load Factor Load Capacity = Load * Load Factor 1 m/sec 2 m/sec 3 m/sec 4 m/sec 5 m/sec 400 LOADING (F z ) vs. LIFE 600 LOADING (F y ) vs. LIFE 300 500 LR6 Series LOAD (N) 200 LOAD (N) 400 300 100 200 100 0 0 20000 40000 60000 80000 100000 0 0 20000 40000 60000 80000 100000 2000 LIFE (Hours) LOADING (F z ) vs. LIFE 3500 LIFE (Hours) LOADING (F y ) vs. LIFE LR14/14HD Series LOAD (N) 1500 1000 500 0 0 20000 40000 60000 80000 100000 LIFE (Hours) 6000 5000 LOADING (F z ) vs. LIFE LOAD (N) 3000 2500 2000 1500 1000 500 0 0 20000 40000 60000 80000 100000 LIFE (Hours) 12000 10000 LOADING (F y ) vs. LIFE LR25 Series LOAD (N) 4000 3000 LOAD (N) 8000 6000 2000 4000 1000 2000 0 0 20000 40000 60000 80000 100000 0 0 20000 40000 60000 80000 100000 LIFE (Hours) LIFE (Hours) 208

Linear Roller Systems LR6 Series 30 ROLL MOMENT (M x ) vs. LIFE 175 PITCH MOMENT (M y ) vs. LIFE Loading Capacity 350 YAW MOMENT (M z ) vs. LIFE 25 150 300 MOMENT (Nm) 20 15 10 MOMENT (Nm) 125 100 75 50 MOMENT (Nm) 250 200 150 100 5 25 50 0 0 20000 40000 60000 80000 100000 LR14 Series MOMENT (Nm) LR14HD Series MOMENT (Nm) LR25 Series MOMENT (Nm) LIFE (Hours) ROLL MOMENT (M x ) vs. LIFE 150 125 100 75 50 25 0 0 20000 40000 60000 80000 100000 LIFE (Hours) ROLL MOMENT (M x ) vs. LIFE 200 175 150 125 100 75 50 25 0 0 20000 40000 60000 80000 100000 LIFE (Hours) ROLL MOMENT (M x ) vs. LIFE 550 500 400 300 200 100 0 0 20000 40000 60000 80000 100000 LIFE (Hours) MOMENT (Nm) MOMENT (Nm) MOMENT (Nm) 1600 1400 1200 1000 800 600 400 200 2250 2000 1750 1500 1250 1000 750 500 250 6000 5000 4000 3000 2000 1000 0 0 20000 40000 60000 80000 100000 LIFE (Hours) PITCH MOMENT (M y ) vs. LIFE 0 0 20000 40000 60000 80000 100000 LIFE (Hours) PITCH MOMENT (M y ) vs. LIFE 0 0 20000 40000 60000 80000 100000 LIFE (Hours) PITCH MOMENT (M y ) vs. LIFE 0 0 20000 40000 60000 80000 100000 LIFE (Hours) MOMENT (Nm) MOMENT (Nm) 0 0 20000 40000 60000 80000 100000 LIFE (Hours) YAW MOMENT (M z ) vs. LIFE 800 700 600 500 400 300 200 100 0 0 20000 40000 60000 80000 100000 LIFE (Hours) 1200 1000 800 600 400 200 MOMENT (Nm) YAW MOMENT (M z ) vs. LIFE 0 0 20000 40000 60000 80000 100000 LIFE (Hours) 3000 2000 1000 YAW MOMENT (M z ) vs. LIFE 0 0 20000 40000 60000 80000 100000 LIFE (Hours) 209

Linear Roller Systems Carriage Information Carriage Mounting Detail Width Length Thickness T-Slot Weight Series Carriage A B C D (kg) Single Bearing Carriage Double Bearing Carriage LR6 Series A A D B C D B C D D LR14 Series A A B C B C D LR14HD Series A Consult Factory B C LR25 Series Consult Factory Consult Factory 210

Linear Roller Systems Carriage Information Carriage Orientation Inertia Values Linear Inertia (oz-in 2 ) vs Stroke (mm) Series 100 200 300 500 750 1000 1500 3000 4000 6000 Linear Inertia (kg-cm 2 ) vs Stroke (mm) Series 100 200 300 500 750 1000 1500 3000 4000 6000 Data calculated using a Reversing Unit 40 & Double Bearing Carriage 211

Linear Roller Systems Choosing Profiles Deflection Calculation 4 Where: 4 F z DEFLECTION (mm) DEFLECTION (mm) 1.5 1.2 0.9 0.6 0.3 1.5 1.2 0.9 0.6 0.3 Deflection at Various Loads LR6 with 11-040 PROFILE 112 lbs 0 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 LR14/14HD with 11-080 PROFILE 675 lbs 90 lbs 75 lbs 60 lbs 45 lbs UNSUPPORTED LENGTH (m) 600 lbs 450 lbs 300 lbs 30 lbs 225 lbs 15 lbs 150 lbs 75 lbs 0 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 UNSUPPORTED LENGTH (m) Unsupported Length DEFLECTION (mm) 1.5 1.2 0.9 0.6 LR25 with 11-089 PROFILE 2400 lbs 2700 lbs 1800 lbs 1200 lbs 900 lbs 600lbs 300 lbs 0.3 X Axis 0 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 Y Axis UNSUPPORTED LENGTH (m) Series Compatibility Moment of Inertia Section Modulus Profile Type 6 14/14hd 25 I X [cm 4 ] I Y [cm 4 ] W X [cm 3 ] W Y [cm 3 ] X X X X X X X X X X X X X X 212

Linear Roller Systems Motor/Gearbox Mounting Motor/Gearbox Mounting Flange Bolt Circle Bolt Size Pilot Diameter Part # Code A B C Pilot Depth D P/N A C Adapter Shaft Shaft Diameter (in/mm) Key Width (mm) Shaft Height Over Key (mm) Shaft Diameter Depth (mm) P/N Type A B C D A 4 C Spline Tooth and Keyway in line A B M6x1-6H 16.000 [0.630] C 30.0 D 100.0 6.000 x 15.000 DP Relief Hole Adapter Shaft Universal Adapter Flange 213

Linear Roller Systems Motor/Gearbox Quick Selector Adapter Flange Manufacturer Motor/Gearbox Model # Code Code Adapter Flange Manufacturer Motor/Gearbox Model # Code Code 214

Notes 215

Roller Systems Roller System 6 Note # Description Part # Qty 216

Roller Systems +0-8 Roller System 6 13-505 13-106 30-401 30-403 Description Unit Weight Part # 30-402 30-404 30-407 20-007 217

Roller Systems Roller System 14 # Description Part # Qty 218

Roller Systems Roller System 14 +0-11 13-513 13-114 Description Unit Weight Part # 30-101 30-103 30-102 30-104 20-030 30-107 219

Roller Systems Roller System 14 HD Single Bearing Units 14HD on 80x80 Profile 220

Roller Systems Roller System 14 HD +0-11 13-513 13-114 Description Unit Weight Part # 30-111 30-113 30-503z6 221

Linear Roller Systems Bearing Unit 30-401 30-403 30-111 30-113 30-402 30-404 Description Unit Weight (kg) Part # 30-101 30-103 30-102 30-104 222

Roller Systems Dimensions (mm) Load (N) Maximum Weight Shaft Dia d2 a b1 b2 Dynamic Static RPM (g) Part # 30-008 30-108 Components for Bearing Units Track Rollers Type Eccentricity (mm) Used in Bearing Units Weight (g) Part # 30-006 30-007 30-105 30-106 Bolts 30-006 30-007 30-105 30-106 Dimensions (mm) Used with Qty Required I.D. O.D. Thickness per Roller Part # 30-108Z1 30-114Z3 223 Spacers

Roller Systems Linear Drive Components 1 Design Examples NOTE: 2 3 224

Roller Systems Reversing Unit 40 4 profile Al, anodized 31-129 Description Pulley Unit Weight Part # 225

Roller Systems Hi-Flex Timing Belt 31-052-1 Clamping and Tensioning Blocks = Description Unit Part # 31-030 31-031 Description Unit Weight Part # 226

Roller Systems Limit Stop 31-037: 31-038: 31-037 Description Unit Weight Part # 31-038 Bumpers 113.7 40.0 Description Unit Weight Part # 20.2 31-808 227

Roller Systems Proximity Switch 31-035 31-033 31-036 Description Unit Weight Part # 228

Linear Roller Systems Shafts & Clamp 13-505 13-106 13-114 13-125 13-513 Description Unit Weight Part # 13-524 Spline Shaft Description Unit Weight Part # 13-566 229

Linear Roller Systems End Caps 30-407 Description Unit Weight Part # 30-107 30-503z6 30-207 230