PCL40. PCL40 Linear Stage. PCL40 with 400 mm travel

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1 PCL4 Linear Stage PCL4 PCL4 with 4 mm travel Features Travel to 4mm Optional rotary encoder resolution to 1. micron 1 kg payload capacity Two motor options Limit sensors 4mm tall single axis, 8mm tall XY stack English and Metric optical breadboard compatible. All stages tested for specification compliance Overview Primatics PCL4 Series linear positioning stages are our most compact linear guide bearing stages. Ideal for applications such as automated microscope inspection, medical assembly and semiconductor wafer inspection. The PCL4 allows the user to fit a standard product into their most space constrained applications. Frameless Motor Perfect where stage length is a concern, the PCL4 frameless motor mounts directly onto the ballscrew eliminating the need for a motor coupler. This reduces the footprint while improving dynamic response. NEMA 17 In-Line Motor The in-line version of the PCL4 accepts standard English NEMA 17-frame motors. The motor does not extend below the bottom face so a PCL4 can be mounted directly to a flat surface. An optional adapter enables a NEMA 23 motor to be mounted in place of a NEMA 17. XY Configurations Two PCL4s can be directly stacked in an XY configuration without the need of an adaptor plate. The total stack heigh is just 8mm. Optical Breadboard Compatible The PCL4 Series can be directly mounted to either an English or Metric pattern optical breadboard without the use of adapters. An optional English or Metric tabletop is also available for the mounting of lab equipment to the stage Mallard Ave. Tangent, OR USA - Tel: info@primatics.com

2 PCL4 Linear Stage PCL4 Dimensions - Frameless Motor MOTOR/SIGNAL CABLE 75mm PIGTAIL LENGTH M4 X.7 TAP X 8 DEEP 6 PLACES Ø4.1 x 6 DP (PAYLOAD SHOULD HAVE RELIEF TO CLEAR MOTOR IF IT OVERHANGS CARRIAGE) 14.5 HARDSTOP 16.5 C BORE FOR M4 SHCS C BORE FOR M6 OR 1/42 LOWHEAD SHCS STROKE STROKE *CARRIAGE CENTER OF TRAVEL HARDSTOP 5. TYP Model A mm [in] B mm [in] C mm [in] D mm [in] PCL4-5 1 [4.] n/a n/a n/a PCL4-1 n/a 15 [6.] n/a n/a PCL4-2 n/a n/a 25 [1.] n/a PCL4-3 1 [4.] 15 [6.] n/a 35 [14.] PCL4-4 n/a 15 [6.] n/a 45 [18.] D C L A B C 25. [1."] CENTERED Dimensions - InLine Motor Mount SIGNAL CONNECTOR LIMITS/OPTIONAL ENCODER MOTOR CONNECTOR (STEPPER MOTOR OPTION ONLY) SIGNAL CONNECTOR LIMITS/OPTIONAL ENCODER NOTE: STANDARD COUPLING BORE Ø5mm (Ø1/4" OPTIONAL) OPTIONAL STEPPER MOTOR SHOWN (NEMA 17 STEPPER MOTOR OPTION) Ø 3.5 CLEARANCE 4 PLACES NEMA 17 FACE Ø 22. PILOT 42.9 STROKE STROKE *CARRIAGE CENTER OF TRAVEL C L Page 2 of 8

3 PCL4 Linear Stage PCL4 Specifications Specifications Notes PCL4-5 PCL4-1 PCL4-2 PCL4-3 PCL4-4 Travel (mm) Frameless Accuracy Over Total Travel (µm) 2, 3 +/- 5 +/- 6 +/- 7 +/- 8 +/- 9 In-Line Accuracy over Total Travel (µm) 1, 2, 3 +/- 8 +/- 9 +/-1 +/-11 +/-12 Frameless Repeatability, bi-directional (µm) 2 +/- 2 In-Line Repeatability, bi-directional (µm) 1, 2, 4 +/- 5 Straightness over Total Travel (µm) 2 +/ /- 3 +/- 4 +/- 6 +/- 8 Flatness over Total Travel (µm) 2 +/ /- 2 +/- 3 +/- 5 +/- 7 Max Speed, Frameless (mm/s) 3 Max Speed, In-Line Stepper Motor (mm/s) 75 Direct Loading Capacity (kg) 1 In-Line Rotational Inertia (kg-m 2 ) 9.25E E E E E-5 Frameless Rotational Inertia (kg-m 2 ) 5.9E E E E E-6 Pitch Moment Capacity (N-m) 6.5 Roll Moment Capacity (N-m) 8.3 Yaw Moment Capacity (N-m) 7.3 In-Line Stage Weight, Aluminum base (kg) Frameless Stage Weight, Aluminum base (kg) Notes: 1 - Measured using servo motor with 125 line encoder; 2 - Measured 5mm above center of carriage; 3 - Slope corrected; 4 - improved specification possible, consult factory; All specifications subject to change without notice. Carriage Stiffness ANGULAR DEFLECTION (arc-sec) MOMENT (Nm) (FROM CENTER OF CARRIAGE) Yaw Pitch & Roll Page 3 of 8

4 PCL4 Linear Stage PCL4 Motor / Encoder, Limit Data Frameless Motor Specifications Notes Continuous Torque (N-m) 1.9 Continuous Current (Amp pk of sine) Peak Torque (N-m) 2.6 Peak Current (Amp pk of sine) Torque Constant (N-m/Amp pk of sine).8 Back EMF Constant (V/Krpm) 8.4 Winding Resistance (ohms) 6.4 Winding Inductance (mh) 2.2 Thermal Resistance (C/W) 3.3 Poles 6 Notes: 1 - At 25 C maximum temperature rise; 2 - At 1% duty cycle and 1 second maximum. All specifications subject to change without notice. Step Motor Specifications Step Angle (deg) 1.8 Holding Torque (N-m).36 Series Phase Current (Amps).8 Series Phase Resistance (ohm) 8 Series Phase Inductance (mh) 7.6 Rotor Inertia (g-cm2) 55 Length (mm) 39.1 Rotary Encoder Input power Output Reference (Index) 5VDC +/- 5%, 15mA Square wave, differential line driver Synchronized pules, duration equal to 1 resolution bit Motor Commutation (Frameless) Phase A Phase B Phase C Limits and Home Input power Output 5 to 24 VDC, 5mA Open collector, Current sinking, 1mA max Hall Sensors (Frameless Motor) Input power 5 to 12 VDC, 5mA Hall A Hall C Output Open collector, Current sinking, 2mA max Hall B Stage Information Maximum Acceleration (G s, unloaded).5 Maximum Breakaway Torque (N-m).5 Maximum Running Torque (N-m).4 Maximum Motor Bus Voltage (VDC) 17 Length of Frameless Cable (mm) 75 Life at Listed Specifications (x5km) 1 Page 4 of 8

5 PCL4 Linear Stage Connectors In-Line Limits/Home/Encoder Connector Type: High Density Dsub, 15 pins Pins 7-15 used only with encoder option Pin Function 1 Limit Power 2 Limit Power Return and Signal Common 3 Forward Limit - Activates at Full Forward Travel 4 Reverse Limit - Activates at Full Reverse Travel 5 Home 6 No connection 7 Encoder Shield 8 Encoder 5V 9 Encoder Power Return 1 Encoder Ch A+ 11 Encoder Ch A- 12 Encoder Ch B+ 13 Encoder Ch B- 14 Encoder Ch I+ 15 Encoder Ch I- Pin Function 1 Motor A+ 2 Motor A- 3 Motor case 4 Motor B+ 5 Motor B- 6 Not used 7 Not used 8 No used Step Motor Connector Type: Dsub, 9 pins 9 Shield (no internal connection) Pin A B C D E Function Motor Phase A Motor Phase B Motor Phase C Motor Shield Encoder 5V F Encoder Ch A+ G Encoder Ch A- H Encoder Ch B+ J Encoder Ch B- K L M N P R S Frameless Motor Connector: Cannon Size 2, 28 pins Encoder Shield Limit/Home Power Limit/Home Return and Signal Common Home Not used Not used Signal Shield T Hall V+ U Hall V- V Encoder Power Return W Encoder Ch I+ X Encoder Ch I- Y Z a b c d e Forward Limit - Activates at Full Forward Travel Reverse Limit - Activates at Full Reverse Travel KEY Hall A Hall B Temp switch, Normally closed to Signal Common Hall C PCL4 Page 5 of 8

6 PCL4 Linear Stage PCL4 Accessories Model CABLE-PCL4-ENC-SENSORS CABLE-SERVO-STAGE-PIGTAIL CABLE-PCL4-STEP-MOTOR PCL4-Z-BRACKET PCL4-TABLETOP-ENGLISH PCL4-TABLETOP-METRIC PCL4-NEMA23-MOTOR-ADAPTER Description Cable assembly for limits, home and encoder connector (M1 option). Un-terminated at user end. 12 ft standard. Cable assembly for M2-3 option. Un-terminated at user end. 12 ft standard Cable assembly for M1-2 option. Un-terminated at user end. 12 ft standard Cable assembly for M2 option for use with Galil DMC-4x-I2 with sine servo drives. 12 ft standard. Machined plate used with PCL4 with english mounting pattern. Fasteners to mount Tabletop to PCL4 are included. Machined plate used with PCL4 with metric mounting pattern. Fasteners to mount Tabletop to PCL4 are included. Adapter plate for using NEMA23 motor with PCL4 in-line motor mount option. Note the plate and motor wille xtend below the bottom of the stage. Z-Bracket Ø4.5 THRU M4 x.7 TAP THRU. 1 PLACES BRACKET WEIGHT = 1.5 KG FOR MOUNTING PCL45 OR PCL41 IN VERTICAL ORIENTATION Page 6 of 8

7 PCL4 Linear Stage PCL4 Tabletop C L [1.] TYP. 1. C L [.5] TYP. 25. [1.] TYP [.5] TYP. 25. [1.] TYP. M6 x 1. OR 1/4-2 TAP THRU. DEPENDING ON OPTION 25. [1.] TYP. Motor Adapter for NEMA23 motor M5X.8 TAP THRU. 4 PLACES Ø18. THRU. M3X.5 TAP THRU. 4 PLACES Ø Ø Page 7 of 8

8 PCL4 Linear Stage Model Configuration Example: PCL4 PCL4 AL 2P D1 H1 L1 C2 M2-3 E2 P1 Model Series Base Material AL: Aluminum Travel and Grade 5P: 5mm, Precision 1P: 1mm, Precision 2P: 2mm, Precision 3P: 3mm, Precision 4P: 4mm, Precision Drivetrain D1: 5mm lead ballscrew Home Sensor H1: N.C., Current sinking H2: N.O., Current sinking Limit Sensors L1: N.C., Current sinking L2: N.O., Current sinking Motor Coupling C1: none C2: 1/4 inch C3: 5mm Motor mount and Type M1-1: In-line for NEMA 17 M1-2: In-Line with Step motor M2-3: Frameless motor with encoder Encoder E1: no encoder E2: 125 lines (on ballscrew shaft) Protection P1: Hardcover Customization (optional) Not all configurations are valid - consult factory for alternate ballscrew leads or further assistance Revised: 3 July 214