Operator s Manual Morbark Integrated Control System Woodhog Series Model 2600
Contents Introduction 4 Parts Identification 6 Display Module Display Pages 9 Main Page 11 Engine Information Page 12 Hydraulic Information Page 13 Feed Control Page 14 Infeed Speeds Page 15 Machine Information Page 16 Clutch Information 17 Clutch Information Page PT Tech Option 19 Clutch Information Page Twin Disc Option 20 Clutch Speeds Page 21 Performance Adjustment Pages 23 Yoke Bump Settings Page 25 AutoFeed Settings Page 26 Mode Setup Page 27 Engine Fan Settings 28 Menu System 29 Accessing the Menu 31 Sub-Menus 33 Adjust Menu 31 Measure 36 Preferences 37 Info 38 Troubleshooting 41
Introduction Introduction This manual was designed to provide a better understanding of the Control Panel that comes installed on your Machine. Each page of the Display Module, as well as any adjustable values, will be described in detail. Contained within: 1. Part Identification of: Control Panel Valve Driver Display Module 2. Display Pages 3. Display Module Menu System 4. Parameter Adjustments 5. Troubleshooting Each Display Page is shown exactly as it is on the Machine. This should make it easier to follow along when troubleshooting issues in the field. Also, every page has a section describing what each button on the Display Module does and the corresponding page number for that specific function. 4 Operator s Manual, Morbark Integrated Control System Woodhog Series
Cautions & Warnings Warning: Before welding on the Machine, ensure that all connectors are disconnected from the control panel. Failure to do so could result in damage to the panel itself or its components. Warning: Disconnect all power before making any wiring connections to the control panel. Caution: Improper operation of these controls could cause damage to equipment. Do not allow anyone to operate this equipment before completely reading the manual. Caution: Electronic controls are intended as general purpose switches. They are not safety devices. Malfunctions may occur. Caution: Electronic products are used to initiate an operation where false operation could be dangerous. Point-of-operation guarding devices must be installed and maintained to meet OSHA and ANSI Machine safety standards. The manufacturer shall not accept responsibility for installation, application, or safety of systems Operator s Manual, Morbark Integrated Control System Woodhog Series 5
Parts Identification Parts Identification This section describes all connectors and switches located on the exterior of the control panel, valve driver and the Display Module. 1 Control Panel Right View 12 2 11 10 3 9 4 8 5 Valve Driver Right View 13 6 7 Control Panel Left View 14 16 15 17 6 Operator s Manual, Morbark Integrated Control System Woodhog Series
Panel / Valve Driver Parts Identification Parts Identification No. Description 1 Master Display Module 2 Diagnostics Connector Requires Cable Part Number 39251-987 (USB Type A Male to USB Type A Male 15 Ft.) 3 CAT Data Link 4 John Deere or Cummins Data Link 5 Manual Controls / Switch Banks Feed Forward/Reverse Control Direction of the Feed Yoke Forward/Reverse Control Direction of the Yoke Wheel Yoke Up/Down Move the Yoke Up or Down Chain Speed Fast/Slow Control the speed of the Chain Yoke Speed Fast/Slow Control the speed of the Yoke Clutch Engage/Disengage FOR WET CLUTCH ONLY Control Mode Select between Radio / Tether Modes Fan Purge Manually purge the radiator fan Throttle Increase/Decrease Adjust the speed of the Engine Work Lights On/Off Turn the Work Lights On or Off Warning Horn Sound the Warning Horn 6 Key Switch In order to start the Engine; Hold switch in the Start position. Horn will sound for five seconds and Engine will start 7 Tether Connector Connection Point for the Tether control 8 Optional Outputs Track Drive Blower Etc. 9 Optional Inputs TBD 10 Engine Connector Connects to the Engine on the Machine 11 Clutch connector Connects to Clutch Controller (Wet Clutch ONLY) 12 Battery connector To Main Disconnect and Negative (-) post on Starter 13 Modem Option connector 14 Start Panel to Valve Driver connector(s) 15 External Antenna connector 16 Input Harness connector Bed Chain PSI Feed Wheel PSI Fan PSI Fan Speed Hydraulic Oil Temperature Yoke Position Machine Stop Switch Operator s Manual, Morbark Integrated Control System Woodhog Series 7
Parts Identification No. Description 17 Output Harness connector Bed Chain Forward / Reverse Feed Wheel Forward / Reverse Yoke Up / Down Hydrostatic Fan Forward / Reverse Discharge Conveyor Forward (Optional) Gate Open / Close (Optional) Yoke Lock Belly Conveyor On (Optional) Warning Horn #1 Warning Horn #2 Coloring Unit On (Optional) Red Strobe Light 7 1 2 3 4 Display Module Parts Identification No. Description 1 Up button This button is used to navigate through the following: Display Pages Menus Lists (i.e. selecting Grinding Mode or other adjustable parameters) 6 2 OK button This button is used as follows: To navigate to the Main Page from any Display Page To confirm a selection within an adjustable screen (i.e. to set the Grinding Mode ) 3 Down button This button is used to navigate through the following: Display Pages Menus Lists (i.e. selecting Grinding Mode or other adjustable parameters) 4 Menu button This button is used to access the System Menu. It can be used at any time. 5 Escape button This button can be used as follows: To cancel a selection Navigate to the Main Page from within any Display Page Escape from the System Menu to the Display Page that was being viewed prior to entering the System Menu 6 Function buttons These buttons can be used from within any page in the system. Their functionality is dependant on the page that is currently displayed. A more in-depth description will be given on a per-page basis. 7 Display Screen 5 8 Operator s Manual, Morbark Integrated Control System Woodhog Series
Display Module Display Pages Display Module Display Pages Main Page 11 Engine Information Page 12 Hydraulic Information Page 13 Feed Control Page 14 Infeed Speeds Page 15 Machine Information Page 16 Operator s Manual, Morbark Integrated Control System Woodhog Series 9
Display Module Display Pages Introduction This section covers the main Display Pages. A listing of every parameter displayed on each page as well as the unit of measure for those items will be provided. Contained within this section: Main Page The first page to be displayed when the system is powered up. Shows some key Engine Parameters. Engine Information Page Displays information related to the Machine s Engine Hydraulic Information Page Displays information provided by various transducers and sensors. Feed Control Page Displays parameters of the Machine s Feed Control System. Infeed Speeds Page Displays information related to the speed of the Bed Chain and Yoke Wheel as well as how those speeds are affected by Engine Speed. Engine Fan Information Page Displays information related to the Machine s Engine Fan. Machine Information Page Displays information related to the Machine and its electronics. 10 Operator s Manual, Morbark Integrated Control System Woodhog Series
Main Page Display Module Display Pages This is the first page to be displayed when the panel is powered up. While in the main Display Pages of the system, this page can be reached by pressing the OK button, the Escape button or scrolling through the pages using the UP/Down arrows. Contained within this page: Parameter Engine speed Oil pressure Water temp Engine hours Unit of Measure RPM PSI Fahrenheit Hours 2 1 3 4 9 8 7 6 5 Display Module Navigation Number Description Page 1 Up Arrow Press to navigate to the Engine Info Page 12 2 OK Button Not used on the current screen -- 3 Down Arrow Press to navigate to the Clutch Speeds Page 21 4 Menu Button Press to navigate to the System Menu 31 5 Escape Button Not used on the current screen -- 6 F4 Button Not used on the current screen -- 7 F3 Button Not used on the current screen -- 8 F2 Button Not used on the current screen -- 9 F1 Button Press to adjust the Grinding Mode * -- * The current grinding mode is also displayed at the bottom of the page. The grinding mode can be changed as follows: 1. 2. 3. Press the F1 button. The current grinding mode will be highlighted. Using the Up/Down arrows scroll through the different grinding modes. Press the OK button to set the grinding mode. Operator s Manual, Morbark Integrated Control System Woodhog Series 11
Display Module Display Pages Engine Information Page This page displays information related to the Machine s Engine. This information is broadcast by the ECM. Contained within this page: Parameter Engine speed Actual load Desired Engine speed Engine coolant temp Engine fuel temp Engine oil pressure Fuel delivery pressure Fuel rate Boost pressure Intake manifold temp System voltage Unit of Measure RPM Percent RPM Fahrenheit Fahrenheit PSI PSI Gallons per Hour PSI Fahrenheit VDC 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description Page 1 Up Arrow Press to navigate to the Hydraulic Info Page 13 2 OK Button Press to return to the Main Page 11 3 Down Arrow Press to return to the Main Page 11 4 Menu Button Press to navigate to the System Menu 31 5 Escape Button Press to return to the Main Page 11 6 F4 Button Not used on the current screen -- 7 F3 Button Not used on the current screen -- 8 F2 Button Not used on the current screen -- 9 F1 Button Not used on the current screen -- 12 Operator s Manual, Morbark Integrated Control System Woodhog Series
Hydraulic Information Page Display Module Display Pages This page displays information provided by various transducers and sensors on the Machine. Contained within this page: Note: When the Low Belly Belt PSI option is turned on the control system will monitor the Belly Belt PSI and will prohibit infeed operation if the Belly Belt is not on. Parameter Bed Chain Pressure Transducer Yoke Wheel Pressure Transducer Conveyor Pressure Transducer Hydraulic Oil Temperature Sensor Yoke Position (Height) Yoke Bump Option Low Belly Belt PSI Unit of Measure PSI PSI PSI Fahrenheit Percent On / Off On / Off 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description Page 1 Up Arrow Press to navigate to the Feed Control Page 14 2 OK Button Press to return to the Main Page 11 3 Down Arrow Press to return to the Engine Information Page 12 4 Menu Button Press to navigate to the System Menu 31 5 Escape Button Press to return to the Main Page 11 6 F4 Button Not used on the current screen -- 7 F3 Button Press to set the Low Conveyor Belt PSI option* -- 8 F2 Button Press to navigate to the Yoke Bump Settings page 25 9 F1 Button Not used on the current screen -- * The Low Belly Belt PSI option can be modified by: 1. Press the F3 button. 2. Use the Up / Down buttons to adjust the value. 3. Press the OK button to set the new value. Operator s Manual, Morbark Integrated Control System Woodhog Series 13
Display Module Display Pages Feed Control Page This page displays the parameters used to control the Machine s feed system. All settings can be adjusted for each grinding mode. It is important to note which grinding mode is selected before making adjustments. Contained within this page: Parameter AutoFeed high setting AutoFeed low setting Backup time Infeed PSI spike duration Grinding mode high Grinding mode low Grinding mode min. output Grinding Mode Unit of Measure RPM RPM Seconds Seconds RPM RPM Percent Text 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description Page 1 Up Arrow Press to navigate to the Infeed Speeds Page 15 2 OK Button Press to return to the Main Page 11 3 Down Arrow Press to return to the Hydraulic Information Page 13 4 Menu Button Press to navigate to the System Menu 31 5 Escape Button Press to return to the Main Page 11 6 F4 Button Not used on this screen -- 7 F3 Button Press to navigate to the Modes Setup option 27 8 F2 Button Press to navigate to the Autofeed Setup option 26 9 F1 Button Press to set the Grinding Mode * -- * The grinding mode can be adjusted from this page by: 1. Press the F1 button 2. Using the Up / Down buttons to navigate through the list of available modes. 3. Press the OK button to select the grinding mode. The settings on the screen will be updated as the mode is changed. 14 Operator s Manual, Morbark Integrated Control System Woodhog Series
Infeed Speeds Page Display Module Display Pages This page shows information related to the speed of the Bed Chain and Yoke Wheel as well as how these are affected by Engine Speed. The Max Chain Speed and Max Yoke Speed are set using the remote control. Once a change has been made from the remote, this page (if not currently selected) will be displayed for a few seconds to provide feedback to the operator. The Actual Chain Speed and Actual Yoke Speed are the control values that have been calculated in relation to Engine Speed. Contained within this page: Parameter Engine speed Actual load Max chain speed Actual chain speed Max yoke speed Actual yoke speed Max Conveyor Speed Actual Conveyor Speed Unit of Measure RPM Percent Percent Percent Percent Percent FPM (Feet Per Minute) FPM (Feet Per Minute) 1 2 3 4 Display Module Navigation 9 8 7 6 5 Number Description Page 1 Up Arrow Press to navigate to the Engine Fan Information Page 16 2 OK Button Press to return to the Main Page 11 3 Down Arrow Press to return to the Feed Control Page 14 4 Menu Button Press to navigate to the System Menu 31 5 Escape Button Press to return to the Main Page 11 6 F4 Button Not used on this screen -- 7 F3 Button Change the Conveyor Speed to Slow (Manual Mode Only) -- 8 F2 Button Change the Conveyor Speed to Fast (Manual Mode Only) -- 9 F1 Button Turn the Conveyor On or Off (Manual Mode Only) -- Operator s Manual, Morbark Integrated Control System Woodhog Series 15
Display Module Display Pages Machine Information Page Displays information related to the Machine and its Electronics. Contained within this page: Parameter Machine serial number Engine serial number Control Panel part number Control Panel serial number Radio Transmitter part number Radio Transmitter channel Radio Transmitter serial number Tether part number Tether serial number 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description Page 1 Up Arrow Press to navigate to the Clutch Information Page 19 2 OK Button Press to return to the Main Page 11 3 Down Arrow Press to return to the Infeed Speeds Page 15 4 Menu Button Press to navigate to the System Menu 31 5 Escape Button Press to return to the Main Page 11 6 F4 Button Not used on the current screen -- 7 F3 Button Not used on the current screen -- 8 F2 Button Not used on the current screen -- 9 F1 Button Not used on the current screen -- 16 Operator s Manual, Morbark Integrated Control System Woodhog Series
Clutch Information Clutch Information Clutch Information Page PT Tech Option 19 Clutch Information Page Twin Disc Option 20 Clutch Speeds Page 21 Note: The pages in this section will vary with the clutch option on your Machine. If you have a Manual clutch option none of these pages will be displayed. Note: Any clutch errors that occur will be displayed on the Display Module s screen Note: For more information about the various clutch options, see the OEM Manual. Operator s Manual, Morbark Integrated Control System Woodhog Series 17
Clutch Information Introduction The information in this section covers the Clutch options available for the Machine. Depending on which option is installed (Manual, PT Tech or Twin Disc etc.), some or all of these pages will not be displayed. Contained within this section: Clutch Information ( PT Tech Clutch Option) Displays all information being broadcast from the J1939 PT Tech Clutch Controller Clutch Information (Twin Disc Clutch Option) This page displays all information being broadcast from the J1939 Twin Disc Clutch Controller Clutch Speeds This page is shown to best illustrate the clutch engagement sequence 18 Operator s Manual, Morbark Integrated Control System Woodhog Series
Clutch Information Page PT Tech Option Clutch Information This page displays all information being broadcast from the J1939 PT Tech Clutch Controller. If the page is not currently selected it will be displayed until the clutch attempts engagement, in which case, the Clutch Speeds Page will be shown (Pg. 28). Note: For more detailed descriptions and/or operating instructions refer to the Clutch OEM Manual. 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description Page 1 Up Arrow Press to navigate to the Clutch Speeds Page 21 2 OK Button Press to return to the Main Page 11 3 Down Arrow Press to return to the Machine Information Page 16 4 Menu Button Press to navigate to the System Menu 31 5 Escape Button Press to return to the Main Page 11 6 F4 Button Not used on the current screen -- 7 F3 Button Not used on the current screen -- 8 F2 Button Not used on the current screen -- 9 F1 Button Not used on the current screen -- Operator s Manual, Morbark Integrated Control System Woodhog Series 19
Clutch Information Clutch Information Page Twin Disc Option This page displays all information being broadcast from the J1939 Twin Disc Clutch Controller. This information includes the following: Parameter Input shaft speed Output shaft speed Percent clutch slip Clutch coil current Brake coil current Transmission oil pressure Transmission oil temperature Transmission filter switch Supply voltage Clutch engagement input status Transmission drive line engaged Unit of Measure RPM RPM Percent ma ma PSI Fahrenheit 0 / 1 (off / on) VDC 0 / 1 (off / on) 0 / 1 (off / on) 1 2 3 4 9 8 Display Module Navigation 7 6 5 Number Description Page 1 Up Arrow Press to navigate to the Clutch Speeds Page 21 2 OK Button Press to return to the Main Page 11 3 Down Arrow Press to return to the Machine Information 16 4 Menu Button Press to navigate to the System Menu 31 5 Escape Button Press to return to the Main Page 11 6 F4 Button Not used on the current screen -- 7 F3 Button Not used on the current screen -- 8 F2 Button Not used on the current screen -- 9 F1 Button Not used on the current screen -- 20 Operator s Manual, Morbark Integrated Control System Woodhog Series
Clutch Speeds Page Clutch Information This page is shown to best illustrate the clutch engagement sequence. The information displayed here includes: Parameter Engine speed Clutch output speed Clutch PSI Clutch engage status Unit of Measure RPM RPM PSI Disengaged (Off) / Engaging (Flashing) / Engaged (Solid) 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description Page 1 Up Arrow Press to navigate to the Main Page 11 2 OK Button Press to return to the Main Page 11 3 Down Arrow Press to return to the Clutch Information 19-20 4 Menu Button Press to navigate to the System Menu 31 5 Escape Button Press to return to the Main Page 11 6 F4 Button Not used on the current screen -- 7 F3 Button Not used on the current screen -- 8 F2 Button Not used on the current screen -- 9 F1 Button Not used on the current screen -- Operator s Manual, Morbark Integrated Control System Woodhog Series 21
Performance Adjustment Pages Performance Adjustment Pages Yoke Bump Settings Page 25 AutoFeed Settings Page 26 Note: All modifications discussed in this section can be reset to Factory Defaults by pressing the F2 button from within the option s adjustment page. Mode Setup Page 27 Engine Fan Settings 28 Operator s Manual, Morbark Integrated Control System Woodhog Series 23
Performance Adjustment Pages Introduction This section covers the different adjustment pages for the Machine. The parameters contained within those pages will be provided along with a description and the values each parameter accepts. Contained within this section: Yoke Bump Settings Used to modify the performance of the yoke during operation AutoFeed Settings Used to modify the performance of your Machine s feed system Mode Setup Used to adjust the performance of the different grinding modes Engine Fan Setup Used to adjust the Fan Purge operation of the Machine 24 Operator s Manual, Morbark Integrated Control System Woodhog Series
Yoke Bump Settings Page Performance Adjustment Pages The Yoke Bump Settings can be adjusted to modify the performance of the yoke during operation. Contained within this page: Parameter Description Values Yoke Bump Option Enables the Yoke Bump option for use during operation. On / Off This setting can be turned on or off in the field during Machine operation. Yoke Bump Up Enable Enables the Yoke Bump Up option. This option is used when the Engine rpms drop below a certain point. The yoke is raised momentarily to relieve the horsepower draw on the Engine thus allowing the rpms to recover. This option is on by default in the Green Waste and Regrind modes. 0 (Off) / 1 (On) Yoke Bump Up Duration Yoke Bump Down Enable Yoke Bump Down Duration Yoke Bump Down Reverse Count The length of time that the Yoke Bump Up operation lasts Enables the Yoke Bump Down option for use during operation. This option is used when the Engine rpms are above a certain point. The yoke is lowered momentarily to force more material into the mill. The length of time that the Yoke Bump Down operation lasts The number of times that the Yoke Bump Down operation must occur before reversing the feed Seconds (0-5) 0 (Off) / 1 (On) Seconds (0-5) Number (1-10) 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description Page 1 Up Arrow Press to navigate through the list of options -- 2 OK Button Press to select the desired option -- 3 Down Arrow Press to navigate through the list of options -- 4 Menu Button Press to navigate to the previous Display Page -- 5 Escape Button Press to return to the Main menu screen 31 6 F4 Button Not used on the current screen -- 7 F3 Button Not used on the current screen -- 8 F2 Button Press to reset all values in current list to Factory Default -- 9 F1 Button Press to return to the Main menu screen 31 Operator s Manual, Morbark Integrated Control System Woodhog Series 25
Note: Setting the AutoFeed Low Setting to a value above the AutoFeed High Setting will cause the Machine to not function properly. Caution: Turning the AutoFeed off could result in plugging the mill and stalling the Engine. DO SO AT YOUR OWN RISK. Performance Adjustment Pages AutoFeed Settings Page The settings on this page allow performance modification of the Machine s feed system. Contained within this page: Parameter Description Unit of Measure Pressure Spike Duration The length of time that the system must see a spike Seconds (0-5) in bed chain or yoke wheel pressure before reversing the feed system AutoFeed High Setting The value that will allow the Machine to start feeding RPMs material into the mill. AutoFeed Low Setting The value that will cause the Machine to stop/ RPMs reverse feeding material into the mill. Backup Time The length of time that the feed will reverse, allowing Seconds (0-20) the Engine to recover to performance level and maintain consistent material output. AutoFeed On/Off Toggle the AutoFeed option on and off On / Off Auto Reverse Delay The length of time that the Machine will delay Seconds (0-10) before performing a reverse operation. This allows the Engine to recover, possibly preventing the Machine from having to reverse the feed system. High Engine Speed The High RPM for the engine RPMs 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description Page 1 Up Arrow Press to navigate through the list of options -- 2 OK Button Press to select the desired option -- 3 Down Arrow Press to navigate through the list of options -- 4 Menu Button Press to navigate to the previous Display Page -- 5 Escape Button Press to return to the Main menu screen 31 6 F4 Button Not used on the current screen -- 7 F3 Button Not used on the current screen -- 8 F2 Button Press to reset all values to Factory Default -- 9 F1 Button Press to return to the Main menu screen 31 26 Operator s Manual, Morbark Integrated Control System Woodhog Series
Mode Setup Page This page allows performance modification of the specific grinding modes. Contained within this page: Performance Adjustment Pages Note: These settings can be modified on a per-mode basis. Parameter Description Unit of Measure Grinding Mode High The maximum Engine speed at which the feed will RPMs start reducing Grinding Mode Low The minimum Engine speed at which the feed will be RPMs decreased to its slowest speed. Grinding Mode Min. The absolute minimum percentage the feed will Percent (0-100) Output deliver material to the mill Grinding Mode Select the desired Grinding Mode for the Machine. Mode Trees & Stumps Green Waste Brush Construction & Demolition Regrind 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description Page 1 Up Arrow Press to navigate through the list of options -- 2 OK Button Press to select the desired option -- 3 Down Arrow Press to navigate through the list of options -- 4 Menu Button Press to navigate to the previous Display Page -- 5 Escape Button Press to return to the Main menu screen 31 6 F4 Button Not used on the current screen -- 7 F3 Button Not used on the current screen -- 8 F2 Button Press to reset all values to Factory Default -- 9 F1 Button Press to return to the Main menu screen 31 Operator s Manual, Morbark Integrated Control System Woodhog Series 27
Note: The feed will stop when the radiator fan performs a purge operation Note: The radiator fan will purge if the Engine temperature exceeds the Auto Fan Purge Temp setting. Caution: Turning off the Auto Fan Purge could allow material to build up on the Radiator and overheat the Engine. DO SO AT YOUR OWN RISK. Performance Adjustment Pages Engine Fan Settings This page allows performance modification of the Machine s Engine Fan. Contained within this page: Parameter Description Unit of Measure Fan Forward Duration The length of time that the Engine s fan operates Hours (0-40) before performing a purge operation. Auto Fan Purge Temp. This is the temperature at which the Engine fan will Fahrenheit perform an automatic purge operation. Fan Purge Duration The length of time that the purge operation will take Seconds (0-60) Auto Fan Purge On/Off Toggle the Auto Fan Purge option on or off On / Off 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description Page 1 Up Arrow Press to navigate through the list of options -- 2 OK Button Press to select the desired option -- 3 Down Arrow Press to navigate through the list of options -- 4 Menu Button Press to navigate to the previous Display Page -- 5 Escape Button Press to return to the Main menu screen 31 6 F4 Button Not used on the current screen -- 7 F3 Button Not used on the current screen -- 8 F2 Button Press to reset all values to Factory Default -- 9 F1 Button Press to return to the Main menu screen 31 28 Operator s Manual, Morbark Integrated Control System Woodhog Series
Menu System Menu System Accessing the Menu 31 Operator s Manual, Morbark Integrated Control System Woodhog Series 29
Menu System Introduction This section will discuss how to access and use the Display Module s menu system to obtain useful troubleshooting information and/or make performance adjustments to the Machine. Contained within this section: Accessing the Menu System Access the Menu System to make performance adjustments to the Machine or adjust settings specific to the Display Module 30 Operator s Manual, Morbark Integrated Control System Woodhog Series
Accessing the Menu Menu System The menu system can be accessed at any time by simply pressing the Menu button located in the lower right corner of the module. Once in the Main menu page the Function buttons can be used to access the different sub-menus. These sub-menus will be discussed in detail later in this section. Contained within this page: Menu Adjust Measure Preferences Info Description This menu provides access to the adjustable parameters for the Machine. This menu provides access the Machine s Measure Groups. These allow measurements of performance for certain aspects of the Machine. This menu allows adjustment of the settings for the Display Module itself This menu provides information related directly to the Machine 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description Page 1 Up Arrow Not used on the current screen -- 2 OK Button Not used on the current screen -- 3 Down Arrow Not used on the current screen -- 4 Menu Button Press to return to previous Display Page -- 5 Escape Button Press to return to previous Display Page -- 6 F4 Button Press to navigate to the Info sub-menu 38 7 F3 Button Press to navigate to the Preferences sub-menu 37 8 F2 Button Press to navigate to the Measure sub-menu 36 9 F1 Button Press to navigate to the Adjust sub-menu 35 Operator s Manual, Morbark Integrated Control System Woodhog Series 31
Sub-Menus Menu System Adjust Menu 35 Measure 36 Preferences 37 Info 38 Operator s Manual, Morbark Integrated Control System Woodhog Series 33
Note: To return to the Main menu screen from within a submenu press the F1 button. Note: The adjustable settings with a padlock icon next to them (with the exception of the High Pressure Settings, OEM Adjustable Settings and Voltage Inputs) require a pin number to access them. This number is set to the last four (4) digits of the Machine s serial number. Menu System Introduction The sub-menus provide access to a variety of information about the Machine. This section will explain each of them in detail. Contained in this section: Adjust Menu Provides access to the various adjustable settings on the Machine Measure Menu Provides the ability to measure the performance of various parameters on the Machine. Preferences Menu Allows modification of settings specific to the Display Module Info Menu Provides quick access to information about the Machine 34 Operator s Manual, Morbark Integrated Control System Woodhog Series
Adjust Menu Menu System This page provides access to the various adjustable settings on the Machine. To access the Adjust menu: 1. Press the F1 button while on the Main menu page. Contained within this page: Option Description Page No. AutoFeed Settings Settings related to the AutoFeed functionality of the See Page 26 Machine Mode Setup Settings related to the different Grinding modes of the See Page 27 Machine Mode Selection Select the desired Grinding Mode for the Machine See Page 27 Yoke Bump Settings Settings related to the Yoke Bump functionality of the See Page 25 Machine High Pressure Settings These settings are pre-set from the factory. They should not be adjusted in the field and are locked to prevent access by un-authorized personnel Radiator Fan Settings Settings related to the Machine s Engine fan See Page 28 OEM Adjustable Settings These settings are pre-set from the factory. They should not be adjusted in the field and are locked to prevent access by un-authorized personnel Voltage Inputs These settings are pre-set from the factory. They should not be adjusted in the field and are locked to prevent access by un-authorized personnel Output Settings These settings are pre-set from the factory. They should not need to be adjusted in the field. 1 2 3 4 Display Module 9 8 7 6 5 Navigation Number Description Page 1 Up Arrow Press to navigate parameters / increase parameter value -- 2 OK Button Press to select desired parameter / set new parameter value -- 3 Down Arrow Press to navigate parameters / decrease parameter value -- 4 Menu Button Press to return to previous Display Page -- 5 Escape Button Press to return to the Main menu page 31 6 F4 Button Not used on the current screen -- 7 F3 Button Not used on the current screen -- 8 F2 Button Not used on the current screen -- 9 F1 Button Press to return to the Main menu page 31 Operator s Manual, Morbark Integrated Control System Woodhog Series 35
Menu System Measure This page provides the ability to measure the performance of various parameters on the Machine. To access the Measure menu: 1. Press the F2 button while on the Main menu page. Contained within this page: Measure Group Radio Inputs Tether Inputs Engine Info PT Tech Clutch Info Twin Disc Clutch Info Transducers and Inputs Panel Outputs Keypad #1 Keypad #2 Description Provides information about the inputs coming from the wireless control to the Machine Provides information about the inputs coming from the tether to the Machine Provides information about the status of the different Engine parameters Provides information about the PT Tech Clutch Option Provides information about the Twin Disc Clutch Option Provides information about the status of the various Transducers, Sensors and Inputs on the Machine Provides information on the status of the various output coming from the panel to the Machine Diagnostic Readouts on Keypad #1 on the Control Panel Diagnostic Readouts on Keypad #2 on the Control Panel 1 2 3 4 9 Display Module Navigation 8 7 6 5 Number Description Page 1 Up Arrow Press to navigate through the list of measure groups -- 2 OK Button Press to select the desired measure group -- 3 Down Arrow Press to navigate through the list of measure groups -- 4 Menu Button Press to return to previous Display Page -- 5 Escape Button Press to return to the Main menu page 31 6 F4 Button Not used on the current screen -- 7 F3 Button Not used on the current screen -- 8 F2 Button Not used on the current screen -- 9 F1 Button Press to navigate to the Main menu page 31 36 Operator s Manual, Morbark Integrated Control System Woodhog Series
Preferences Menu System The Preferences menu allows modification of settings specific to the Display Module. Contained within this page: Option Display Date/Time Language Description Modify the intensity of the Backlight and toggle the Screensaver on or off Modify the Date and Time of the system Change the Language option for the display 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description Page 1 Up Arrow Not used on the current screen -- 2 OK Button Not used on the current screen -- 3 Down Arrow Not used on the current screen -- 4 Menu Button Press to return to previous Display Page -- 5 Escape Button Press to return to the Main menu page 31 6 F4 Button Not used on the current screen -- 7 F3 Button Press to set the Language for the Display Module system -- 8 F2 Button Press to set the Date/Time for the Display Module system -- 9 F1 Button Press to adjust the Display settings for the Display Module -- system Operator s Manual, Morbark Integrated Control System Woodhog Series 37
Menu System Info The Info menu provides quick access to information about the Machine. It also provides access to the status of all modules connected to the Machine. Contained within this page: Parameter Machine ID Machine Serial Number Engine Serial Number 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description Page 1 Up Arrow Not used on the current screen -- 2 OK Button Not used on the current screen -- 3 Down Arrow Not used on the current screen -- 4 Menu Button Press to return to previous Display Page -- 5 Escape Button Press to return to the Main menu page 31 6 F4 Button Not used on the current screen -- 7 F3 Button Press to view the Logs for the Machine 39 8 F2 Button Not used on the current screen -- 9 F1 Button Press to display the Module Info page 39 38 Operator s Manual, Morbark Integrated Control System Woodhog Series
Menu System Pressing the F1 button will display the Modules information page. This page displays the status of the various modules connected to the Machine. Contained within this page: Module Start Panel Display Valve Driver I/O Start Panel I/O Engine ECM PT Tech Clutch Twin Disc Clutch LOR Receiver LOR Tether Pressing the F3 button will display the various logs or error events that are stored on the system. 1. 2. Press the Up / Down buttons to navigate through the logs. Press the OK button to view the log. While viewing a log: 1. 2. 3. Press the F2 button to change the Sort order of the logs Press the F3 button to toggle the display of the date and time Press the F4 button to toggle between showing individual lines or pages. Contained within this page: Log File System Log PT Tech Clutch Logs High Temp Log High Pressure Log Fan Speed Sensor Offline Operator s Manual, Morbark Integrated Control System Woodhog Series 39
Troubleshooting Troubleshooting This control system was designed to help interactively troubleshoot any issues that may arise. To that end, anytime an issue occurs a detailed message will be displayed on the Display Module s screen. WRITE THESE MESSAGES DOWN BEFORE CONTACTING A SERVICE REPRESENTATIVE. These messages will be vital in helping diagnose issues on the Machine. Operator s Manual, Morbark Integrated Control System Woodhog Series 41
For service for your Machine contact your Morbark Representative. Publication LMIP_MAN_WH_09222010_US Version 3.0 September 2010 Ph: 800.233.6065 www.morbark.com Information in this manual is subject to change without notice