TD01 - Enabling Digital Transformation Through The Connected Enterprise

TD01 - Enabling Digital Transformation Through The Connected Enterprise Name Mukund Title Business Manager, Software, Asia Pacific Date January 22, 2018 Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 1

Agenda Industrie 4.0 and Connected Enterprise Convergence of IT and OT Smart Assets and Analytics Early Adopters Executing the Connected Enterprise Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 2

Government Initiatives Visions for fueling manufacturing leadership Technologies Innovations that redefine and create new value opportunities Advanced Manufacturing Partnership 2.0 Industrie 4.0 Make in India Manufacturing Usine du Futur Innovation 3.0 IoT Security CPS SMART MANUFACTURING ENABLED BY The Connected Enterprise AVAILABLE Today and FOUNDATIONAL to Achieving These Visions Industry Consortiums Assemble and promote best practices Industry Standards Drive interoperability and commonality Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 3 3

Macro Trends and PRESSURES Times are changing!.. Market Global Competitiveness Workforce Talent Shortages & Skills Gap Risks Changing Risk Patterns Technology Industrial Internet of Things Opportunities and challenges in changing global landscape Global challenge hiring and retaining Highly publicized and expensive incidents worldwide IoT value at stake and growth of internet enabled assets Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 4

Industrie 4.0 and Industry 4.0 Evolving Smart Digital Manufacturing with Internet Enabled Objects (IIOT), Cyber Physical Systems and Innovation in Technologies Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 5

SMART MANUFACTURING!! Highly Responsive to Consumers!! Less Supply Chain Risk & Variability!! Disaster Forecasting & Recovery!! Inventory Reductions!! Production Efficiencies SUSTAINABLE OPTIMIZED DEMAND-DRIVEN Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 6 6

Transactional data: orders, supply network, product design ERP FINANCIALS HR LOGISTICS QUALITY CUSTOMERS IT CONVERGENCE SENSORS, ACTUATORS OT Real-time data: CONTROL, SAFETY, SECURITY + alarms, events, states, energy, diagnostics, CONTROLLERS MATERIAL & TRANSPORT MACHINES & EQUIPMENT LABELERS & PRINTERS Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 9

IGITIZATION 10010111010101010001011010010100100101010101010010101010101010010111010101010001011010010100100 N0 10101001000101010101010101010100101010101101010101010101010101010101001010101010101010 100101110101010100010110100101001001010101010100101010101010100101110101010100010110100101001100 101010010001010101010101010101001010101011010101010101010101010101010010101010101010101 100101110101010100010110100101001001010101010100101010101010100101110101010100010110100101001000100100 0010101010101010010111010101 0 101010010001010101010101010101001010101011010101010101010101010101010010101010101010101 50B NUMBER OF DEVICES ON THE INTERNET BY 2020 SAFE & COLLABORATIVE ROBOTS AI & MACHINE LEARNING PREDICT FAILURES AND REDUCE DOWNTIME ALERT! WEARABLES & MOBILE DEVICES TRANSFORM WORK FLOWS Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 11

Smarter Machines & Equipment Real-time Data Voltage, Kwh, Running Time, Temperature, Throughput Information CONTEXTUALIZATION Energy/Product, OEE Knowledge ANALYTICS Predict failures, deteriorations, deviations Wisdom OPTIMIZE More efficient process workflows Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 151 5

Smarter Plants & Operations Batch time has increased in the last 3 shifts ALERT Line #1 7100KWh of energy used today ~ +15% Time to reach temperature is longer than normal Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 161 6

EARLY IOT INVESTMENTS ARE DRIVING RESULTS Productivity improvements and reductions in operating costs 42% Improved information for business analytics 58% Improved product quality 47% Improved maintenance uptime 57% Increased speed of operations 41% Improved information for production decisions 57% Decreased manufacturing costs 40% Improved coordination with customers Sources: MPI Internet of Things Study, The MPI Group, December 2015 Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 18

Real-time Prediction of Potential Failures Monitor > Analyze > Predict > Optimize PUMP CONDITIONS SURFACE DOWNHOLE CARD MODEL DOWNHOLE PREDICTION UNANCHORED STATIC VALVE LEAK TRAVEL VALVE LEAK GAS LOCKED TAPPING UP TAPPING DOWN WORN PUMP HOLE IN BARREL PREDICTING Failure Modes Minimizes Unscheduled Downtime Pump Fillage Optimization IMPROVES Well Production Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 191 9

The Connected Enterprise Rockwell Automation Transformation Inventory Delivery 120 days to 82 days Mid-80s to 96% Time to Want 82% to 98% CapEx 30% per year in capital avoidance Lead Times Reduced 50% Quality 50% reduction in PPM Productivity! 4% to 5% per year Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 212 1

ASSESSMENT PROTECTION against security breaches VALIDATE network performance and reliability DATA MANAGEMENT reconcile disparate data sources FUTURE PROOF for expanded use & advancements in technology - CLOUD, MOBILITY, SECURITY First step in developing the BLUEPRINT to a CONNECTED ENTERPRISE Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 23

SECURE & UPGRADE Automation and Networks SINGLE, UNIFIED network technology for both OT and IT PERFORMANCE INCREASE by replacing or isolating untrusted legacy systems REDUCE DOWNTIME leveraging the data from smarter devices & systems AUTHENTICATE, AUTHORIZE & ACCOUNT for who has access, and to what Better protect assets by SECURING the data flow all the way to the end points Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 24

WORKING DATA CAPITAL DELIVER actionable information in real time to all levels of the business SHARE data securely across global operations OUT PERFORM competitors by optimizing your entire process UNLEASH THE VALUE of the stranded data from devices in and around operations Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 25

ANALYTICS: OPERATIONAL BENEFIT REALIZATION UNDERSTAND process performance in real time RESPOND quickly to changes in the process INCREASE uptime and reduce waste Improve PRODUCTION EFFICIENCY and PRODUCT QUALITY Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 26

COLLABORATION IMPROVE inventory by managing your supply chain - right parts, right time, right place CONTROL BUDGET by knowing the cost of goods produced - material, labor & energy REMOTE ACCESS to PEOPLE, ASSETS and DATA in real time - securely, anytime & anywhere INNOVATION that creates ACTIONABLE INSIGHT Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 27