BNI IOL801000Z036 BNI IOL802000Z036 Smart Light User s Guide
Content 1 Notes to the user 3 1.1 About this guide 3 1.2 Structure of the guide 3 1.3 Typographical conventions 3 Enumerations 3 Actions 3 Syntax 3 Crossreferences 3 1.4 Symbols 3 1.5 Abbreviations 3 2 Safety 4 2.1 Intended use 4 2.2 General safety notes 4 2.3 Meaning of the warnings 4 3 Getting Started 5 3.1 Overview BNI IOL801000Z036 5 3.2 Overview BNI IOL802000Z036 6 3.3 Mechanical connection 7 3.4 Electrical connection 7 3.5 Function ground 7 3.6 IOLink connection 7 Sensor Hub connection 7 Module versions 7 3.7 Short description of the functionality 8 3.8 Segment mode 8 3.9 Level mode 8 3.10 Runlight mode 11 4 IOLink Interface 12 4.1 IOLink Data 12 4.2 Process data / Output data 12 Bit definitions in segment mode 13 4.3 Parameter data/ Request data 16 Mode 40hex 18 Number of segments 41hex 18 Level type 42hex 18 Level resolution 43hex 18 Level mode segment x color 44hex, 45hex, 46hex, 47hex, 48hex 18 Bit definition Segment x 18 Level mode limit xy, 49hex, 4Ahex, 4Bhex, 4Chex 19 Runlight mode, background color 4Dhex 20 Runlight mode, running color 4Ehex 20 Runlight mode, number of running segments 4Fhex 20 Supply monitoring 50hex 21 Brightness 51hex 21 Blinking frequency 52hex 22 Blinking mode 53hex 22 4.4 Errors 22 4.5 Events 22 5 Technical Data 23 5.1 Dimensions 23 5.2 Mechanical data 23 5.3 Electrical data 23 5.4 Operating conditions 23 5.5 LED indicator 24 Status LED 24 www.balluff.com 1
Balluff / IOLink BNI IOL802000Z036 6 Appendix 25 6.1 Product ordering code 25 6.2 Order information 25 Included material 25 www.balluff.com 2
1 Notes to the user 1.1 About this guide This guide describes the Balluff BNI IOL80x000Z03x for the application as status light module. Hereby it is about an IOLink device which communicates by means of IOLink protocol with the superordinate IOLink master assembly. 1.2 Structure of the guide 1.3 Typographical conventions Enumerations Actions Syntax Crossreferences The guide is organized so that the sections build on one another. Section 2: Basic safety information. Section 3: The main steps for installing the device. Section 4: IOLink, parameter and process data for the device. Section 5: Technical data for the device. The following typographical conventions are used in this Guide. Enumerations are shown in list form with bullet points. Entry 1, Entry 2. Action instructions are indicated by a preceding triangle. The result of an action is indicated by an arrow. Action instruction 1. Ä Action result. Action instruction 2. Numbers: Decimal numbers are shown without additional indicators (e.g. 123), Hexadecimal numbers are shown with the additional indicator hex (e.g. 00 hex). Crossreferences indicate where additional information on the topic can be found (see Section 5 "Technical Data ). 1.4 Symbols Note! This symbol indicates a security notice which most be observed. 1.5 Abbreviations BNI DPP EMC FE IOL SPDU Note, tip This symbol indicates general notes. Balluff Networking Interface Direct Parameter Page Electromagnetic Compatibility Function Earth IOLink Service Protocol Data Unit www.balluff.com 3
Balluff / IOLink BNI IOL80x000Z03x 2 Safety 2.1 Intended use This guide describes the Balluff BNI IOL80x000Z03x for the application as status light module. Hereby it is about an IOLink device which communicates by means of IOLink protocol with the superordinate IOLink master assembly. 2.2 General safety notes 2.3 Meaning of the warnings Installation and startup Installation and startup are to be performed only by trained specialists. Any damage resulting from unauthorized manipulation or improper use voids the manufacturer's guarantee and warranty. The device complies with EMC Class A. Such equipment may generate RF noise. The operator must take precautionary measures accordingly. The device must be powered only using an approved power supply (see section 5 Technical data ). Only approved cable may be used. Operation and testing The operator is responsible for observing local prevailing safety regulations. When defects and nonclearable faults in the device occur, take it out of service and secure against unauthorized use. Approved use is ensured only when the housing is fully installed. Note! The pictogram used with the word "Caution" warns of a possible hazardous situation affecting the health of persons or equipment damage. Ignoring these warnings can result in injury or equipment damage. Always observe the described measures for preventing this danger. www.balluff.com 4
3 Getting Started 3.1 Overview BNI IOL 801000Z036 1 2 3 4 5 Fig. 31: BNI IOL801000Z036 1 Cap 2 Segment 1 3 Segment 2 4 Segment 3 5 Socket 6 M12 connector 7 M18 thread for mounting 8 Status LED www.balluff.com 5 8 7 6
Balluff / IOLink BNI IOL80x000Z03x 3 Getting Started 3.2 Overview BNI IOL 802000Z036 6 1 2 3 4 5 7 Fig. 32: BNI IOL802000Z036 1 Cap 2 Segment 1 3 Segment 2 4 Segment 3 5 Segment 4 6 Segment 5 7 Socket 8 M12 connector 9 M18 thread for mounting 10 Status LED www.balluff.com 6 10 8 9
3 Getting Started 3.3 Mechanical connection 3.4 Electrical connection 3.5 Function ground 3.6 IOLink connection Sensor Hub connection The BNI IOL80x000Z03x modules are attached by using an M18 nut. The BNI IOL80x000Z03x modules require no separate supply voltage connection. Power is provided through the IOLink interface by the host IOLink Master. Note! The FE connection from the housing to the machine must be lowimpedance and as short as possible. IOLink (M12, Acoded, male) Pin Function 1 Power supply controller, +24V 2 3 GND, reference potential 4 C/Q, IOLink Data transmission channel Connection protection ground to FE terminal, if present. Connect the incoming IOLink line to the Sensor Hub. Note, tip! A standard 3 wire sensor cable is used for connecting to the host IOLink master. FE terminal with a screw to connect protection ground Module versions Version BNI IOL801000Z036 Maximum 3 segment configurable signal light with level meter and runlight mode. BNI IOL802000Z036 Maximum 5 segment configurable signal light with level meter and runlight mode. www.balluff.com 7
Balluff / IOLink BNI IOL80x000Z03x 3 Getting Started 3.7 Short description of the functionality The functionality of the Balluff status light module can be controlled through process data and SPDU registers. It has three main mode of functionality: Segment mode Level mode Runlight mode With the help of these three modus various warning and indication signals can be indicated. 3.8 Segment mode In the segment mode the module can be used as a standard status light, with configurable number of segments. Maximum five or three segments can be set, depending on the type of the Smartlight. The color of each segment can be selected form a color table, which has five predefined colors. To use the module as a standard status light, the Mode SPDU register must be set to segment mode. The number of the active segments must be set too. This can be done through number of segments SPDU register. Irrespectively of the selected number of segments, always all of the LEDs are used as a display element. The number of the segments can be set any number between 1 and the maximal number of the segments. The module has 20 or 12 LED (depending on the type of the Smartligth), which are equally distributed between the segments. (By BNI IOL802000Z03x, when three segments are set, oneone LEDs between the segments will be always switched off). The process data controls the color of each segment. The combinations of the predefined colors are not limited. In the segment mode, the segments can be set to blink too. Each segment has a control bit in process data, which determines the blinking of the corresponding segment. The blinking has two modus. Either normal blinking or flash mode can be selected. In normal blinking the LEDs are switched on and off periodically with a 50% duty cycle. In the flash mode, the LEDs are switched on and off quickly three times. The flash is repeated in every second. The type of the blinking can be set in SPDU register. The frequency of the normal blinking can be changed through an SPDU register. 3.9 Level mode In level mode the complete module works as one indicator element. In this case a level value can be displayed. The higher value the module becomes, the more LEDs will be switched on. This mode can be used as a level indicator, for example to indicate a fluid level in a tank. To use the signal light as a level meter, the Mode SPDU register must be set to Level mode. In this case all of the LEDs are working as one display element. The number of the LEDs switched on depends on the input level. In the level mode the input process data does not give the colors of the segment, but the level. The resolution of the input level can be selected from 8 bit up to 16 bit. In the level mode various parameters can be controlled through SPDU registers. These parameters should be set before the level mode is used. The level display can be selected to be bottomup or topdown. In the bottomup mode the level indicator increases from the bottom of the module. In the topdown mode the indicator increases from the top of the module. Although there are no real segments in the level mode, because the LEDs are controlled by the input level, the LEDs are divided into five virtual segments. BNI IOL801000Z03x module can be divided into 3 virtual segments, while the BNI IOL802000Z03x can be divided into 5 virtual segments. These virtual segments can have their own color. The color of these segments can be set through SPDU register (Level mode segment x color SPDU register). So it can be realized, that the level meter can have more colors (up to the maximum number of the segments). Some or all colors can be set as dominant color. This means, when the input level is high enough to switch on the next LED and this LED is in another virtual segment, the LEDs, which are under the actual LED, take over the color of the actual LED. In this case, as the input level increases, the color of the full LED bar can be changed. The following examples are valid for BNI IOL802000Z03x (Smartlight with 5 segments), the BNI IOL801000Z03x (Smartlight with 3 segments) is working similar, only the number of the virtual segments are different. The lower two segments are green, the middle two segments are yellow color and the upper segment is red in the examples. www.balluff.com 8
3 Getting Started The LED bar at increasing input data and no color dominance. (The virtual segments can be seen on the left side.) Of course the segment 2 or 4 does not have to be the same color as segment 3 or 5. Seg. 1 Seg. 2 Seg. 3 Seg. 4 Seg. 5 www.balluff.com 9
Balluff / IOLink BNI IOL80x000Z03x 3 Getting Started The LED bar at increasing input data, all the colors are dominant. Seg. 1 Seg. 2 Seg. 3 Seg. 4 Seg. 5 www.balluff.com 10
3 Getting Started By default the 20 LED are divided into equal virtual segments. The height of the virtual segments can be modified too. There are four SPDU register (Level mode limit xy SPDU register), in which the limits of the virtual segments can be modified. For example: If the input level value is higher than the limit value of the 2. and 3. segment (level mode limit 23), the current LED will become the color of the Level mode segment 2 color. The LED bar at increasing input data, there is no color dominance. The Limits of the segments are modified, so they are not equally distributed. Of course segment 3, 4 and 5 could have different colors too. Seg. 1 Seg. 2 Seg. 3 Seg. 4 Seg. 5 3.10 Runlight mode In the runlight mode, the complete module displays a running light effect. To use the module as a runlight display, the Mode SPDU register must be set to runlight mode. In this case all of the LEDs are working as one runlight effect. The process data has no meaning because the runlight mode is controlled only by SPDU registers. Four registers set the functionality of the runlight. The color of the running LEDs and the background color can be selected in two SPDU register. The colors are the same as the colors in the segment mode. The number of the running segments can be set too. In runlight mode 1, 2 or 3 running segments can be selected, but only by the 5 segment version. Smartlight with 3 segment can have only one running segment. One segment contains 4 LED. The speed of the running segment can be selected too. The blinking frequency register controls the speed of the running segment in runlight mode. www.balluff.com 11
Balluff / IOLink BNI IOL80x000Z03x 4 IOLink Interface 4.1 IOLink Data BNI IOL801000Z036 Data transmission rate COM2 (38,4 kbaud) Minimal cycle time 5 ms Process data lenght 2 Byte input IOLink Revision 1.1 1.0 Frame typ 2.V 1 Process data cycle time* 5 ms 30 ms * by min. cycle time 4.2 Process data / Output data BNI IOL802000Z036 Data transmission rate COM2 (38,4 kbaud) Minimal cycle time 5 ms Process data lenght 3 Byte input IOLink Revision 1.1 1.0 Frame typ 2.V 1 Process data cycle time* 5 ms 30 ms * by min. cycle time BNI IOL801000Z036, Segment Mode Byte 0 1 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Segment 2 blink Segment 2 color Segment 2 color Segment 2 color Segment 1 blink Segment 1 color www.balluff.com 12 Segment 1 color Segment 1 color Segment 3 blink Segment 3 color Segment 3 color Segment 3 color
4 IOLink Interface Bit definitions in segment mode BNI IOL802000Z036, Segment Mode Byte 0 1 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Segment 2 blink Segment 2 color Segment 2 color Segment 2 color Byte 2 Segment 1 blink Segment 1 color www.balluff.com 13 Segment 1 color Bit 7 6 5 4 3 2 1 0 Bit 02 / 46 000 = off 001 = green 010 = red 011 = yellow 100 = blue 101 = reserved 110 = reserved 111 = white Segment 5 blink Segment 5 color Segment 5 color Segment 1 color Segment 5 color Segment 4 blink Bit 3 / 7 Segment 4 color Segment 4 color Segment 4 color Segment 3 blink Segment 3 color Segment 3 color 0 segment does not blink 1 segment blinks according to the blink modus settings Segment 3 color
Balluff / IOLink BNI IOL80x000Z03x 4 IOLink Interface BNI IOL801000Z036, Level Mode Byte 0 1 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 8 bit level value 10 bit level value www.balluff.com 14 12 bit level value 14 bit level value 16 bit level value Level value: 8, 10, 12, 14 or 16 bit value for level indicator. The resolution can be set in Level resolution SPDU register. The Level value is always left justified. BNI IOL802000Z036, Level Mode Byte 0 1 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Byte 2 8 bit level value 10 bit level value 12 bit level value 14 bit level value Bit 7 6 5 4 3 2 1 0 16 bit level value Level value: 8, 10, 12, 14 or 16 bit value for level indicator. The resolution can be set in Level resolution SPDU register. The Level value is always left justified.
4 IOLink Interface BNI IOL801000Z036, Runlight Mode Byte 0 1 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 BNI IOL802000Z036, Runlight Mode Byte 0 1 www.balluff.com 15 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Byte 2 Bit 7 6 5 4 3 2 1 0 In runlight mode the process data has no meanings, only SPDU registers are controlling the functionality.
Balluff / IOLink BNI IOL80x000Z03x 4 IOLink Interface 4.3 Parameter data/ Request data Identification Data DPP SPDU Object name Length Range Default Value Index Index Subindex 07hex 08hex 09hex 0Ahex 0Bhex Vendor ID Device ID www.balluff.com 16 2 Byte 3 Byte Read only 0378hex 050A02 hex 050A01hex 10hex 0 Vendor name 7 Byte BALLUFF 11hex 0 Vendor text 15 Byte www.balluff.com 12hex 0 Product name 20 Byte 13hex 0 Product ID 7 Byte 14hex 0 Product text 21 Byte 16hex 0 17hex 0 Hardware Revision Firmware Revision 1 Byte 47 Byte 18hex 0 Application tag* 32 Byte * 32 Byte string adjustable by the user Read / Write BNI IOL801000Z036 BNI IOL802000Z036 BNI007F BNI0072 Smart Light 3 segment Smart Light 5 segment
4 IOLink Interface Parameter Data DPP SPDU Object name Length Range Default Index Index Subindex Value 40hex 0 Mode 1 Byte 0 hex 2 hex 0hex 41hex 0 Number of segments 1 Byte 1 hex 3 hex 1 hex 5 hex* 42hex 0 Level type 1 Byte 0 hex 1 hex 0hex 43hex 0 Level resolution 1 Byte 0 hex 4 hex 0hex 44hex 0 45hex 0 46hex 0 47hex 0 48hex 0 49hex 0 4Ahex 0 4Bhex 0 4Chex 0 4Dhex 0 4Ehex 0 4Fhex 0 50hex 51hex 0 12 0 13 Level mode segment 1 color Level mode segment 2 color Level mode segment 3 color Level mode segment 4 color* Level mode segment 5 color* Level mode limit 12 Level mode limit 23 Level mode limit 34* Level mode limit 45* Runlight mode background color Runlight mode running color Runlight mode number of running segments* www.balluff.com 17 3hex 5hex* 1 Byte 0 hex F hex 2hex 1 Byte 0 hex F hex 3hex 1 Byte 0 hex F hex 1hex 3hex* 1 Byte 0 hex F hex 1hex 1 Byte 0 hex F hex 1hex 2 Byte 0 hex FFFF hex 2 Byte 0 hex FFFF hex AAhex CChex* 55hex 99hex* 2 Byte 0 hex FFFF hex 66hex 2 Byte 0 hex FFFF hex 33hex 1 Byte 0 hex 7 hex 0hex 1 Byte 0 hex 7 hex 1hex 1 Byte 1 hex 3 hex 1hex Supply monitoring 1 Byte 0 hex 3 hex Brightness 3 Byte 0 hex 7F7F7F hex 7F7F7F hex 52hex 0 Blinking frequency 1 Byte 1 hex 5 hex 2hex 53hex 0 Blinking mode 1 Byte *only in case of BNI IOL802000Z036 0 hex 07 hex 0 hex 1F hex* 0hex
Balluff / IOLink BNI IOL80x000Z03x 4 IOLink Interface Mode 40hex Number of segments 41hex Level type 42hex Level resolution 43hex Level mode segment x color 44hex, 45hex, 46hex, 47hex, 48hex Bit definition Segment x The operating mode of the module. 0 = Segment mode 1 = Level mode 2 = Runlight mode Number of the segments. Module Minimum value Maximum value BNI IOL801000Z036 1 3 BNI IOL802000Z036 1 5 Note, tip! When BNI IOL802000Z036 is configured to have 3 segments, 11 LED is always switched of between the segments. The type of the level indicator. 0 = bottom up 1 = top down The resolution of the input data in level mode. 0 = 8 bit 1 = 10 bit 2 = 12 bit 3 = 14 bit 4 = 16 bit Byte 0 Bit 7 6 5 4 3 2 1 0 Bit 02, color of the x segment 000 = off 001 = green 010 = red 011 = yellow 100 = blue 101 = reserved 110 = reserved 111 = white Dominance www.balluff.com 18 Segment x color Segment x color Segment x color Bit 3, color dominance 0 color is not dominant 1 color is dominant
4 IOLink Interface Level mode limit xy, 49hex, 4Ahex, 4Bhex, 4Chex An 8, 10, 12, 14, 16 bit number (depends on the resolution) determines the limits between two segments in level mode. The limit values are always right justified. Byte 0 1 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 www.balluff.com 19 8 bit limit value 10 bit limit value 12 bit limit value 14 bit limit value 16 bit limit value
Balluff / IOLink BNI IOL80x000Z03x 4 IOLink Interface Runlight mode, background color 4Dhex Runlight mode, running color 4Ehex Runlight mode, number of running segments 4Fhex Byte 0 Bit 7 6 5 4 3 2 1 0 Background color www.balluff.com 20 Background color The color of the background in runlight mode Bit 02, background color 000 = off 001 = green 010 = red 011 = yellow 100 = blue 101 = reserved 110 = reserved 111 = white Byte 0 Background color Bit 7 6 5 4 3 2 1 0 Running color Running color Running color The color of the running segment in runlight mode Bit 02, running color 000 = off 001 = green 010 = red 011 = yellow 100 = blue 101 = reserved 110 = reserved 111 = white Number of the running segments. Each segment contains 4 LED. Values between 1 and 3 can be set
4 IOLink Interface Supply monitoring 50hex Brightness 51hex Bit 7 6 5 4 3 2 1 0 Sub Index 2 1 Under voltage Us 0: Us voltage is Ok 1: Low voltage on IOLink pin 1 LED Voltage failure 0: LED Voltage is Ok 1: LED Voltage failure www.balluff.com 21 LED Voltage failure At three byte SPDU register sets the brightness for each channel (red, green, blue). Values from 0x00 to 0x7F are accepted. Byte 0 1 Under voltage Us Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Sub Index Red brightness Red brightness Red brightness Byte 3 1 2 Red brightness Red brightness Red brightness Bit 7 6 5 4 3 2 1 0 Sub Index Blue brightness Blue brightness Blue brightness 3 Blue brightness Blue brightness Blue brightness Red brightness Blue brightness Green brightness Green brightness Green brightness Green brightness Green brightness Green brightness Green brightness
Balluff / IOLink BNI IOL80x000Z03x 4 IOLink Interface Blinking frequency 52hex Blinking mode 53hex The frequency of the blinking can be selected. It is only valid for 50% duty cycle blinking. The frequency of the flashing cannot be changed. Values between 1 and 5 are accepted. One means the slowest and five means the fastest blinking. Note, tip! The blinking frequency register affects not only blinking frequency, but the speed of the running light. Byte 1 Bit 7 6 5 4 3 2 1 0 Segment 5 flashing* Segment 4 flashing* Segment 3 flashing www.balluff.com 22 Segment 2 flashing * only in case of BNI IOL802000Z036 Segment x flashing bit sets the mode of the blinking. 0 blinking with 50% duty cycle 1 flashing Segment 1 flashing Note! Through this register only the mode of the blinking can be set (either 50% duty cycle or flash). The blinking of the desired segment must be activated in process data to enable blinking. 4.4 Errors Error Code 0x8011 Index not available 0x8012 Subindex not available 0x8023 Access Denied 0x8030 Parameter Value out of Range 0x8033 Paremeter length overrun 0x8034 Parameter length underrun 4.5 Events IOLink Revision 1.0 Event Code 0x5112 IOLink Revision 1.1 Event Code 0x5111 Low sensor voltage (US) Low sensor voltage (US)
5 Technical Data 5.1 Dimensions BNI IOL802000Z036 BNI IOL801000Z036 5.2 Mechanical data Housing Material Polycarbonate transparent diecast zinc housing IOLinkPort Enclosure rating Weight Dimensions (L W H, excluding connector) M12, Acoded, male IP67 (only when pluggedin and threadedin) BNI IOL801000Z036 ca. 400 g BNI IOL802000Z036 ca. 500 g BNI IOL801000Z036: 182 60 60 mm BNI IOL802000Z036: 278 60 60 mm 5.3 Electrical data Operating voltage 18... 30,2 V DC, per EN 611312 Ripple < 1 % 5.4 Operating conditions Current draw all segments off Current draw all segments white 40 ma BNI IOL801000Z036: 250 ma BNI IOL802000Z036: 400 ma Operating temperature 5 C +50 C Storage temperature 15 C +50 C EMC Immunity tests Emission tests EMCdirective 2004/108/EC EN 6100062:2005 EN 6100064:2007 Vibration/shock EN 6113122007 www.balluff.com 23
Balluff / IOLink BNI IOL80x000Z03x 5 Technical Data 5.5 LED indicator Status LED Status LED LED Indicator Function Status LED Green, green flashing Status for supply and communication The status LED indicates the current status of the power supply and the communication. It can be switched on, switched of and flashing. Supply modul undervoltage Supply module ok Communication error LED is static off LED is static on Communication ok LED is flashing LED is flashing www.balluff.com 24
6 Appendix 6.1 Product ordering code 6.2 Order information Type Order Code BNI IOL801000Z036 BNI007F BNI IOL802000Z036 BNI0072 Included material Balluff Networking Interface IOLink Interface 801: Smart Light 3 Segment 802: Smart Light 5 Segment Standard version Mechanical design Z036 = Diecast zinc housing, matte nickel plated Polycarbonate transparent housing Bus connection M12 external thread, Module fastening M18 external thread BNI IOL80x000Z036 consists of the following components: signal light M18x1 nut rubber foot screw M4 spring washer user s guide BNI IOL80x000Z036 www.balluff.com 25
Balluff / IOLink BNI IOL80x000Z03x Notes www.balluff.com 26
www.balluff.com Balluff GmbH Schurwaldstrasse 9 73765 Neuhausen a.d.f. Germany Tel. +49 7158 1730 Fax +49 www.balluff.com 7158 5010 balluff@balluff.de Nr. 894516 E Edition 1306 Revised Edition 1304 Subject to modification