UOP Olefins Seminar; Efficient Monetization of Natural Gas and LPG UOP Limited Kevin Whitehead December 2016 OLEFLEX TM PROCESS The Key to Achieving High Returns for Propane Upgrading UOP 7200-0
Contents 1 Market fundamentals provide an attractive opportunity to upgrade propane to propylene Oleflex Process the optimum route to produce high value olefins Why do customers choose the Oleflex Process?
Propylene Market Remains Very Attractive On a global basis, propylene markets are healthy Demand growth, 4.5% Current utilization ~82% Demand growth begins to exceed capacity gains by 2019 Steam cracking and refining generate the majority of propylene supply Increase in light cracker feedstocks reduces C3= from steam crackers On-purpose technology has grown rapidly and now has a significant share of the market (~20%) Natural Gas Liquids offer profitable route to on-purpose propylene World: PG/CG Propylene Supply & Demand Million Metric Tons 200.0 100% Forecast 160.0 90% 120.0 80% 80.0 70% 40.0 60% 0.0 50% 10 11 12 13 14 15 16 17 18 19 20 25 Demand (4.0/4.1) Total Capacity (4.1/3.9) Operating Rate (% AAGR = 10-15/15-25) Source: IHS 2015 IHS World: PG/CG Propylene Production By Technology Million Metric Tons 150.0 Forecast 100.0 50.0 0.0 10 11 12 13 14 15 16 17 18 19 20 Stm. Crackers Refinery On Purpose (% AAGR = 10-15/15-25) Source: IHS 2015 IHS Source: Independent Analysis Operating Rate On purpose propylene 2016 UOP Ltd. A technologies Honeywell Company All rights reserved. key to growth
C3=/C3 Pricing Differential Creates Value 3 1,600.00 700.00 $/MT 1,400.00 1,200.00 1,000.00 800.00 600.00 400.00 200.00 600.00 500.00 400.00 300.00 200.00 100.00 Spread, $/MT 0.00 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 Source: IHS 0.00 Propane Propylene Price Spread Propylene commands an attractive premium over propane Consistent financial incentive to upgrade propane Cost position of Iran is ideal UOP 7267-3 C3=/C3 spread remains attractive over time
Create High Value Propylene direct from Propane with the Oleflex Process 4 Feedstock Products Uses H 2 Fibers Propane Propylene Packaging Oleflex Process Propane Dehydrogenation (PDH) High Performance Plastic UOP 7267-4
C 3 Oleflex Complex By-product H 2 C 2 - Oleflex Process Deethanizer Propylene Propylene Propane Splitter 5 Depropanizer C 3 LPG SHP C 4 + UOP 7267-5 C3 Oleflex Process used for 67% of operating PDH units
Leverage UOP CCR Experience in PDH 6 Reactor Section Regeneration Section Catalyst Flow C C R 289 UOP CCR s in Operation Today Heater Cells Rx Effluent Compressor Product Recovery Section Dryer Fresh & Recycle Feed H 2 Recycle Cold Box Net Hydrogen To Frac Section UOP 7267-6
Why Customers Choose UOP Oleflex Lowest Overall Cost of Production Low feed consumption Lowest MT C3 / MT C3= Highest carbon efficiency <10% of competitor coke make 2wt% higher hydrocarbon yield Lowest energy usage <80% of competitor energy use High efficiency product recovery, distillation & heat pump design Less compression 7 Smaller Investment Required Lowest number of reactors Low cost design Smallest plot space Operates at low positive pressure Efficient continuous regeneration Constant equipment count 4 reactors No O 2 plant required, no idle equipment No large, hot isolation valves Minimizes bulks cost Lower cost design than vacuum Smaller equipment required Best economy of scale UOP 7368-7 One design gives 2016 UOP Ltd. lowest A Honeywell Company Capex All rights reserved. and Opex
Why Customers Choose UOP Oleflex (2) High Reliability / On-stream Availability Start of Run performance for the whole operating cycle Proven regeneration technology More days on stream Continuous on-line regeneration maintains yield over cycle 289 CCRs operating >100 CCRs in design/construction Catalyst can be changed without shutdown 8 Smallest Environmental Footprint Lowest CO2 emissions Low NOx & VOC emissions Non-toxic catalyst system Lowest energy consumption Low energy consumption and efficient low pressure design Pt active metal UOP 7368-8 Safest & most environmentally 2016 UOP Ltd. A Honeywell Company All rights friendly reserved. technology
UOP Leads the Way in Dehydrogenation 16,000 14,000 Licensed, in Design or Construction Operating 9 Olefin Capacity, KMTA 12,000 10,000 8,000 6,000 4,000 2,000 0 16 Units 14 Units UOP has been awarded 80% (36 of 45) of dehydrogenation projects competitively bid since 2011 9 Units 7 Units 3 Units C3 Dehydro ic4 Dehydro C3/C4 Dehydro 3 Units 8 repeat customers with two or more units 3 customers who already have a competitor ic4 unit selected UOP for their PDH project 2 Oleflex units announced in Europe in 2016 Oleflex Process is a proven investment. UOP is the market leader
Technology Development Continues 12 Key Advancements DeH-8 & DeH-10 165 kmta C3= design 80/200 kmta C3=/iC4= design Hot Residence Time Reductions Key Advancements DeH-14 400-460 kmta C3= design PP Splitter Energy Reduction Fired Heater Optimization Contact Cooler (C4) Key Advancements Next Gen DeH catalyst Larger Capacity C3= designs Next Generation CCR Yield Enhancements Latest Energy Optimization HPS Automation Package C4 and C3/C4 Design Modernized PDH/BDH Commercialized UOP 1st to Market 105 kmta C3= design 425 kmta ic4= design DeH-6 Key Advancements DeH-12 250-350 kmta C3= design MD Trays for DeC3/DeC2 Key Advancements DeH-16 510 kmta C3= design New Reactor Internals Online Solvent Wash (C3) CCR Advancements 1990-1995 1996-2000 2001-2005 2006-2010 2011 2016 Significant R&D investment and Oleflex licensee interaction will continue to drive future innovation
C3 Oleflex Profitability Resilient to Price Volatility 13 1,600.00 700.00 $/MT 1,400.00 1,200.00 1,000.00 800.00 600.00 400.00 200.00 600.00 500.00 400.00 300.00 200.00 100.00 Spread, $/MT 0.00 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 Source: IHS 0.00 Propane Propylene Price Spread UOP 7267-13
C3 Oleflex Profitability Resilient to Price Volatility 14 High 1,600.00 1,400.00 1,200.00 Typical Low $/MT 1,000.00 800.00 600.00 400.00 200.00 700.00 600.00 500.00 400.00 300.00 200.00 100.00 Spread, $/MT 0.00 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 Source: IHS 0.00 Propane Propylene Price Spread Propylene-Propane spread remains attractive even with volatility in feed and product pricing Price spread is forecast to return to levels similar to 2007-14 by 2019 UOP 7267-14
C3 Oleflex- Profitable and Resilient to Price Volatility 15 70.0% 60.0% 50.0% Pre Tax ROI 40.0% 30.0% 20.0% 10.0% 0.0% 350 475 600 C3/C3= Spread ($/MT) Basis: 600 KMTA Oleflex, Propane priced at 630 $/MT, NE Asia Pricing, 100% equity Oleflex technology delivers high ROI even when prices are low Attractive ROI across range of price spreads UOP 7267-15
C3 Oleflex- Profitable and Resilient to Price Volatility 16 70.0% 60.0% 50.0% Pre Tax ROI 40.0% 30.0% 20.0% 10.0% 0.0% 350 475 600 C3/C3= Spread ($/MT) Basis: 600 KMTA Oleflex, Propane priced at 630 $/MT, NE Asia Pricing, 100% equity Oleflex technology delivers high ROI even when prices are low Cost-advantaged propane provides potential for even higher return UOP 7267-16
17 Summary Market fundamentals support attractive C3 upgrading projects - Propylene-Propane spread forecast to remain strong Oleflex process offers the optimum route from C3 to C3= - Lowest overall cost of production - Low capital cost - High on-stream availability - Proven technology with 14 operating C3 Oleflex units - Selected for 36 (80%) of the 45 dehydrogenation units competitively bid since 2011 Economics of a PDH complex using the Oleflex Process are compelling - Strong return on investment that is resilient to pricing volatility
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