Sustain.Ability. Tony Alexander Universal Process IO 2012 Honeywell Users Group EMEA
Agenda Introduction Features Benefits Applications What s Different? Road map Summary Questions 2
What Changed in the real world? Purpose-Built Gadgets Multi-Purpose Gadgets 3 Single hardware with powerful out of the box features & applications
Why not extend to Industrial world? Purpose-Built IO s Multi-Purpose IO 4 Single hardware with powerful out of the box features & applications
What makes it UNIVERSAL? 32 Universal Channels Each channel SOFT configurable as,, & Hart 7 Compliant Environmentally Hardened Analog Input Full Redundancy Extended Temp. Range (-40 to +70 Deg C) Digital Input Digital Output Analog Output Local & Remote capability Cabinet Mounted & N RL version Universal IO Experion s Multi-Tool 5 UNIVERSAL Channel Technology Made it Possible
What Problem does it solve? Schedule risk due to late design inputs / changes Space constraint Maintenance budget constraints Harsh environment Compressed installation schedules 6
Who will Benefit? 1. Oil & Gas onshore & offshore platforms 2. LNG Carriers & FPSO s 3. Skid Mounted Equipments 4. Remote Instrument Enclosures 5. Remote Area Applications 6. Distributed I/O architectures 7. Expansions / Add-on projects 8. Revamp & Modernization projects 9. Ultra fast track projects 10. Mix n Match in standard projects And Many More. 7 Benefits are Universal
What makes it Beneficial? SOFT configuration IO on demand without extra hardware Simpler engineering make changes late in design True redundancy maintains single channel integrity Remote / Harsh environment mounting Reduces cables & marshalling cabinets Reduces HVAC needs 8 Simplicity, Flexibility, & Reliability
What is marshalling? Junction box Main Junction box Marshalling Cabinet Instrument Enclosure Control System r Multi Core Cables System Integration Cables 9 9
What if we eliminate marshalling? UIO Field Mounted Junction box Marshalling Cabinet Control System Safety Manager Multi Core Cables I I O O 10 System Integration Cables
Choose your Input type Universal IO Channel 8? In Control Loop 11
What if we simplify or reduce marshalling? 3 x 24 pair home run cables w. disconnect terminals UIO patch cables Home run cables IOLink cables X X X X X X Integrated red 40A x 24Vdc PSU & Distribution Allow 30% spare capacity 12
Why LESS is MORE? Why do we need Spares? Many Unknowns @ start IO count & type changes Contingency IO s Commissioning spares How do we address this today? Higher Spares for each IO type Limitations Over-sized systems Very high overall spares for geographically distributed systems. More spares do not guarantee correct IO type at required location. Shortfalls at later stages cause delays Traditional Philosophy I/O 20% I/O modules Actual I/O 100 20 8 128 100 20 8 128 100 20 4 128 100 20 4 128 Actual 24 512 20% Spare; Overall could be 25-30% for Standard I/O UIO Philosophy I/O 20% I/O modules Actual I/O 100 20 100 20 100 20 100 20 15 480 37% reduction in spares from traditional 6% reduction in overall IO s All point types are available at ALL locations 13 Reduction in Spares by 35%
What makes it VALUABLE? Universal Cabinet Packaged Solution for Faster Project Execution Easily Adapts to Changes mitigates delays due to late design inputs / changes at any stage in project Reduced Hardware Eliminate marshalling with direct landing from field Reduce/Simplify marshalling with no cross-wiring Remote IO eliminates multi-core cables Reduce Infrastructure Costs Saves precious control room space Fewer spares One UIO module vs. Four Standard Modules Reduce space up to 28% Reduce schedule up to 8 weeks Reduce cost up to 33% 14 Productivity, Dependability & Sustainability
Oil & Gas Platforms Offshore & Onshore Customer Problem Space Constraint Weight Constraint Power Constraint Honeywell Solution UIO s for,, & s Rail Mounted design in modular cabinet Customer Benefits Reduced system footprint by 30% Reduced system weight by 20% Reduced Power consumption by 10% Reduced commissioning time Increased Scalability Ease of Maintenance 15 Reduce Total Installed Cost for Platform Applications
Skid Mounted Equipment / RIE s Customer Problem Space Constraint Short time to integrate, test & commission non-environmentally controlled Honeywell Solution UIO s for,, & s Rail Mounted design in modular cabinet Customer Benefits Reduced system footprint by 30% UIO in RL mount version provides most modular design No need of marshalling No cross wiring needed Ease of commissioning Ease of Maintenance 16 Compact design, Quick install
Migrations, Revamps & Modernizations Customer Problem Very Old system with jungle of wires in the cabinet No space for new cabinets in CR Tight Shutdown Schedule Need to keep field side connections unchanged Honeywell Solution UIO s for,, & s Customer Benefits Compact modular design to fit in existing cabinets Smaller footprint allows additional I/O s to be accommodated No marshalling needed Flexibility to terminate existing I/O s anywhere on UIO modules and later assign thru software 17 Easy Migrations, Reduced Downtime
What makes it Different? The Honeywell Way 1 Redundant Module Just change in software 32 Non Redundant Modules The Other Way Change hardware & software 18 Creating Unique Differentiation IO on Unconditional Demand
UIO Roadmap Universal Process IO Module Availability Q1-2013 Universal Process IO Module N RL Version Availability Q2-2013 Watch this space..more to come 19 Come see us in the Demo Room!!!
Summary Flexibility Reliability Sustainability Offshore Platform Remote Location Analog Input Digital Input FPSO Revamp Skid Equip LNG Carrier Analog Output Digital Output RIE Add-ons - Legacy Migration Onshore Facility HART Input HART Output Fast Track Regular Projects Ease of Design, Implementation & Change management Fewer Components, Redundant Design & Extended Temp. range Fewer Spares, Easy Maintenance 20 Sustain-Ability thru Universal-Ability
21 Questions
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