EXPERION UNIT OPERATIONS SUITE

Transcription

1 Chris Peters June 19, 2017 EXPERION UNIT OPERATIONS SUITE Introduction & Roadmap

2 What is Experion Unit Operations Suite (UOS)? 1 Collection of Existing Products (with enhancements) New DCS Hardware Platform Modified Licensing Model Experion PKS Experion Batch Manager MES Integration API REFERNECE FB (LEAP) Procedure Analyst Custom Batch Reporting Golden Batch Tracking Batch & Continuous View Third Part Historian Connector ControlEdge UOC 900 Controller 900 UIO Virtual UOC

3 Unit Operations Suite Development Objectives 2 Deliver offering to meet the needs of the overall Batch markets with specific emphasis and focus on Pharmaceutical, Specialty Chemicals and Food & Bev Modular Control & IO platform for Experion PKS S88 (Batch Standard) alignment in automation workflow, usability and terminology Scalable solution (250 IO and up) Simplify licensing of Batch Projects Optimized for legacy system replacement

4 What is ControlEdge? 3 The next set of new releases involves our new ControlEdge technology, a next generation family of controllers using either the rack-based ControlEdge 900 or ControlEdge 2020 platform. In addition to the ControlEdge PLC and ControlEdge HC900, PAS is introducing several releases using this compact form factor.

5 What is Experion Unit Operations Controller (UOC)? 4 1) ControlEdge 900 Platform with DCS Engine (CEE) 1) Controller (Optionally Redundant) 2) Power Supplies 3) UIO (First Release) 4) Classic IO (Second/Third Release) 5) 6 Rack Options (7 th coming soon) 2) Virtual UOC (Digital Twin of UOC, vuoc) 1) Virtual Machine based UOC Simulation Controller Batch Engine with Large Memory Pilot Plant and R&D Facility Non-critical Applications Keep the vuoc and UOC as digital twins!

6 What is Experion Unit Operations Controller (UOC)? 5 Unit Operations Controller - Key Features Redundant Controller (Optional) Embedded Firewall (no CF9 needed) Redundant PS (Optional) 60W (110/240 VAC, 24VDC) Ethernet Comms - FTE up and Ring [HSR & DLR] or Star down [PRP] IO Racks (4, 8, 12 Slots) CEE/Control Builder - Application Development (same as C200/C300) Firmware Manager Management of Firmware Operating temperature - 0 to 60 C Certifications - CE, UL, CSA & CSA US, RoHS compliant Component Level Certifications (Honeywell cabinet not Required)

7 Honeywell ControlEdge Unit Operations Controller 6 Redundant Controller Option 1. Redundant power supply option 60W (110/240 VAC, 24VDC) 2. PSM Module (optional Power status module) 3. Redundant CPM option (Redundancy can be added later) 4. SD memory card slot (future use) 5. Support up to 12 IO Cards/Rack (4, 8, 12 Slot Racks) 6. Uplink ports for FTE communications 7. Downlink ports to IO Network (Ring or Star) Channel Universal IO module Rack to Rack Redundant Controller Option in 2018

8 Controller (CPM) & IO Rack Scanner (EPM) FTE CPM 7 EPM Ring Star IO & EIP

9 I/O Network Support for Ethernet/IP UOC Controller Rockwell I/O (Future Release) Ring Network Turck I/O First Release Total 12 racks Smart MCCs First Release (R505) 900 Series I/O First Release (R505)

10 Human Factors Security Cover Cover prevents accidental memory card ejection and helps secure Ethernet cables in place Reduce Human Error Wide Access IO Door Plastic doors with a metal hinge - when opened, enables unobstructed access and visibility to the terminal blocks and the paper labels Faster Wiring and Troubleshooting

11 Potential Phase 2 (2018Q2) IO Module Options 10 UIO 24VDC UAI TC, RTD, V DI 24VDC DI 120/240 VAC DO 24VDC DO 120/240 VAC Phase 2 IO modules offer multiple choices and flexibility in system design to meet specs Improves our ability to serve more applications needing AC/ DC or sinking/sourcing IO ability Improves product fit in Americas with AC modules for DI and DO New IO Modules Based on Proven Platform Offer Flexibility in System Configuration

12 Universal IO HART Support & FDM Integration 11 On-board HART Support for all 16 Universal IO Channels No Extra Hardware Individual Embedded Hart Modem per channel FDM Integration Fast & Accurate Commissioning of Field Devices - Pre-built templates from FDM - Easy device configuration, downloads and uploads Better Maintenance Decisions - Simplifies diagnostics - FDM highlights device specific faults - More productive (& fewer) site trips - No need to go into hazardous areas HART-enabled UIO with FDM Integration Reduces Solution Cost and Improves Maintenance Tasks

13 Why a new platform?

14 Market Requirements Matrix Requirements Upstream, Refining, Petrochem Pharma, Spec Chem, Food & Beverage Certification Body Certification Required Required Controller Redundancy Required Required I/O Redundancy Required Rare Remote I/O Emerging Required Zone 2 Certification Required Required Increasing Environmental Specs Emerging Limited Sequence Application Petrochemical Batch Required Memory Intensive Applications Rare Required Third Party I/O System Rare Required

15 Comparing C300 & UOC Requirements Upstream, Refining, Petrochem C300 Capability Pharma, Spec Chem, Food & Bev UOC Capability Certification Body Certification Required CE, UL, CSA & CSA US, RoHS In Cabinet Required Controller Redundancy Required Supported Required Supported Certified Component not cabinet CE, UL, CSA & CSA US, RoHS I/O Redundancy Required Supported Rare Not Supported Remote I/O Emerging Universal Cabinets Required Supported via Ethernet no cabinet restrictions Zone 2 Connected Devices Required Supported Required Supported Increasing Environmental Specs Emerging -40/+55 Deg C Limited Operating temperature 0 to 60 C Sequence Application PetroChem Batch Experion Sequence Facilities Required Experion Sequence Facilities Memory Intensive Applications Rare Memory Limited Required Increased Memory Capacity Third Party I/O System Rare EIP/Profibus/ DeviceNet Required Supported via EIP & PCDI

16 Unit Operations Suite Development & Overview Extension of Experion Batch Manager (with differentiating enhancements) running on the new ControlEdge Unit Operations Controller Target Applications Continuous / batch applications in Specialty Chemical, Pharmaceutical and Food & Beverage Virtual Controller (vuoc) targeted for Batch Engine & IO Connected Process Applications Utilize ControlEdge PLC Hardware Announcements at NA (June) HUG in 2017 for Release 1 Release 1 in Q

17 UOS Licensing Same base license, SCADA license, OPC, etc. IO Point (Analog & Discrete) based licensing for UOC based control (server wide) - Continue Process Point licensing for C200/C300/ACE based control Minimal UOC CEE license - Encourage behavior of purchasing controllers (in alignment with S88) Regulatory & Compliance Point to enable QVCS & Electronic Signature - Match server total IO Point count Batch Point (next slide) Same product and licensing for Direct and Indirect Channels 16 Model Model Description Comments Number EP-ANLG50 50 Analog IO Point Adder typically 20% to 30% of total IO EP-DISC50 50 Discrete IO Point Adder typically 70% to 80% of total IO TC-SWCS90 ControlEdge UOC Process Solver (Valid for Low price to encourage use of more controllers either Embedded or Virtual UOC) TC-RCMP01 50 PT REG COMPLIANCE ADDER EP-1UOS50 50 T1 Batch Point Adder Licensing Optimized for Targeted Segments

18 UOS Licensing Batch Points 17 Batch Points will need to match the total IO Points license (Analog IO Points + Discrete IO Points) Batch Points include all the common components - Recipe Control Modules - Class Based Recipes - Procedure Analyst - Experion ODBC Connection - MES Integration API - Recipe Studio No need to count or estimate any Batch details other than IO Points!!! Quick Quote Turnaround!!!

19 Licensing Exercise 18 1) Standard Experion Base License 2) Analog & Discrete Points (assume an 80/20 mix) 1) Analog IO Points = 200 (50 x 4) 2) Discrete IO Points = 800 (50 x 16) 3) CEE License (8 or 9 controllers) 4) Reg & Compliance Points (1000) 5) Batch points (1000) 6) Op Stations (5) Model Number Description Quantity EP-DBASE1 Experion Base License 1 EP-ANLG50 50 Analog IO Point Adder 4 EP-DISC50 50 Discrete IO Point Adder 16 TC-SWCS90 ControlEdge UOC Process Solver (Valid for either Embedded or Virtual UOC) 8 or 9 TC-RCMP01 50 PT REG COMPLIANCE ADDER 20 EP-1UOS50 50 T1 Batch Point Adder 20 Flex Station Flex Station 5

20 IO Points & Simulation 19

21 REFERENCE Function Block & Simulation 20

22 Does UOC Suit My Application? 21 Good Fit DCS Replacements reusing cabinets Applications where space is premium Existing facility with crowded IO rooms In MCCs Custom field mounted JBs Batch Process Small IO Count (500 or less) Large Discrete IO Count Poor Fit Redundant IO Existing PMIO (any IO Link) CAB Requirements Pharmaceutical, Food & Beverage, Specialty Chemical, Fine Chemical, Pulp & Paper Upstream & Midstream Oil & Gas, Refining Large Petrochemical

23 Batch Control / Discrete Control Integrated Options Common Engineering Station Common Operator Station Experion Server Common Field Device Manager Control Execution Environment Via Control Builder IEC Environment Via ControlEdge Builder Unit Operations Controller Batch Production Plant ControlEdge PLC Product Transport System