User s Guide October 2002 PMP Portable Power SLVU074
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EVM IMPORTANT NOTICE Texas Instruments (TI) provides the enclosed product(s) under the following conditions: This evaluation kit being sold by TI is intended for use for ENGINEERING DEVELOPMENT OR EVALUATION PURPOSES ONLY and is not considered by TI to be fit for commercial use. As such, the goods being provided may not be complete in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including product safety measures typically found in the end product incorporating the goods. As a prototype, this product does not fall within the scope of the European Union directive on electromagnetic compatibility and therefore may not meet the technical requirements of the directive. Should this evaluation kit not meet the specifications indicated in the EVM User s Guide, the kit may be returned within 30 days from the date of delivery for a full refund. THE FOREGOING WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY SELLER TO BUYER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user indemnifies TI from all claims arising from the handling or use of the goods. Please be aware that the products received may not be regulatory compliant or agency certified (FCC, UL, CE, etc.). Due to the open construction of the product, it is the user s responsibility to take any and all appropriate precautions with regard to electrostatic discharge. EXCEPT TO THE EXTENT OF THE INDEMNITY SET FORTH ABOVE, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES. TI currently deals with a variety of customers for products, and therefore our arrangement with the user is not exclusive. TI assumes no liability for applications assistance, customer product design, software performance, or infringement of patents or services described herein. Please read the EVM User s Guide and, specifically, the EVM Warnings and Restrictions notice in the EVM User s Guide prior to handling the product. This notice contains important safety information about temperatures and voltages. For further safety concerns, please contact the TI application engineer. Persons handling the product must have electronics training and observe good laboratory practice standards. No license is granted under any patent right or other intellectual property right of TI covering or relating to any machine, process, or combination in which such TI products or services might be or are used. Mailing Address: Texas Instruments Post Office Box 655303 Dallas, Texas 75265 Copyright 2002, Texas Instruments Incorporated
EVM WARNINGS AND RESTRICTIONS It is important to operate this EVM within the input voltage range of 2.7 V to 5.5 V. Exceeding the specified input range may cause unexpected operation and/or irreversible damage to the EVM. If there are questions concerning the input range, please contact a TI field representative prior to connecting the input power. Applying loads outside of the specified output range may result in unintended operation and/or possible permanent damage to the EVM. Please consult the EVM User s Guide prior to connecting any load to the EVM output. If there is uncertainty as to the load specification, please contact a TI field representative. During normal operation, some circuit components may have case temperatures greater than 125 C. The EVM is designed to operate properly with certain components above 125 C as long as the input and output ranges are maintained. These components include but are not limited to linear regulators, switching transistors, pass transistors, and current sense resistors. These types of devices can be identified using the EVM schematic located in the EVM User s Guide. When placing measurement probes near these devices during operation, please be aware that these devices may be very warm to the touch. Mailing Address: Texas Instruments Post Office Box 655303 Dallas, Texas 75265 Copyright 2002, Texas Instruments Incorporated
Information About Cautions and Warnings Preface Read This First About This Manual This user s guide describes the characteristics, operation and use of the TPS78633EVM 207 1.5-A high PSRR, low noise, low dropout linear regulator evaluation module (EVM). The user s guide includes a schematic diagram, printed-circuit board (PCB) layouts, and bill of materials. Electronic PCB layout files are available upon request. How to Use This Manual This document contains the following chapters: Chapter 1 Introduction Chapter 2 Test Setup Chapter 3 Board Layout Chapter 4 Schematic and Bill of Materials Information About Cautions and Warnings This book may contain cautions and warnings. This is an example of a caution statement. A caution statement describes a situation that could potentially damage your software or equipment. This is an example of a warning statement. A warning statement describes a situation that could potentially cause harm to you. iii
Related Documentation From Texas Instruments The information in a caution or a warning is provided for your protection. Please read each caution and warning carefully. Related Documentation From Texas Instruments SLVS389 TPS786xx data sheet, literature number SLVS351 TPS796xx data sheet, literature number SLVS350 TPS795xx data sheet, literature number FCC Warning This equipment is intended for use in a laboratory test environment only. It generates, uses, and can radiate radio frequency energy and has not been tested for compliance with the limits of computing devices pursuant to subpart J of part 15 of FCC rules, which are designed to provide reasonable protection against radio frequency interference. Operation of this equipment in other environments may cause interference with radio communications, in which case the user at his own expense will be required to take whatever measures may be required to correct this interference. If your book does not discuss a product that creates radio frequency interference, delete this section from your preface. If your book does discuss a product that creates radio frequency interference, you must include this warning as it appears above. iv
Contents Contents 1 Introduction..................................................................... 1-1 1.1 Background................................................................ 1-2 1.2 Performance Specification Summary.......................................... 1-2 1.3 Modifications............................................................... 1-2 2 Test Setup...................................................................... 2-1 2.1 Test Setup for DC Testing.................................................... 2-2 3 Board Layout................................................................... 3-1 3.1 Layout.................................................................... 3-2 4 Schematic and Bill of Materials................................................... 4-1 4.1 Schematic................................................................. 4-2 4.2 Bill of Materials............................................................. 4-2 Figures 2 1 Test Setup for DC Testing...................................................... 2-2 3 1 Top Side Assembly............................................................ 3-2 3 2 Bottom Side Assembly......................................................... 3-2 3 3 Top Side Layout.............................................................. 3-3 3 4 Bottom Side Layout........................................................... 3-3 4 1 Schematic................................................................... 4-2 Tables 1 1 Performance Specification Summary............................................ 1-2 4 1 Bill of Materials............................................................... 4-2 v
Contents vi
Chapter 1 Introduction This chapter contains background information for the TPS786xx family of devices and support documentation for the TPS78633EVM 207 evaluation module. The EVM performance specifications are also given. Topic Page 1.1 Background.................................................. 1-2 1.2 Performance Specification Summary........................... 1-2 1.3 Modifications................................................. 1-2 1-1
Background 1.1 Background The purpose of the TPS78633EVM is to facilitate evaluation of the TPS786xx, TPS795xx and TPS796xx families of devices. The TPS78633EVM consists of the SLVP207 PCB, one TPS78633 3.3-V, 1.5-A linear regulator in a TO 263 package, and supporting passive components. The SLVP207 PCB is designed to accommodate multiple devices with similar pinouts in different packages (i.e., TO 220, TO 263, or SOT 223). Specifically, in addition to the TPS786xx, TPS795xx and TPS796xx families, the SLVP207 can be used with the UCx82, UCx85, TPS755xx, TPS756xx, TPS757xx, TPS758xx, TPS759xx, TPS725xx, and TPS726xx families as well as any other device in the same package with the same pinout. The TPS786xx, TPS795xx, and TPS796xx families of parts feature high output currents, and high PSRR and low output noise. Additional features, as well as detailed specifications of the two families of regulators, can be found in the TPS786xx data sheet (SLVS389), the TPS795xx data sheet (SLVS350), and the TPS796xx data sheet (SLVS351). 1.2 Performance Specification Summary Table 1 1 provides a summary of the TPS78633EVM performance specifications. Table 1 1. Performance Specification Summary Specification Test Conditions Min Typ Max Unit Input voltage 2.7 5.5 V Output voltage 3.3 V Output current range 0 1.5 A 1.3 Modifications The TPS78633EVM is designed to allow parts to be easily interchanged. Although the EVM is designed with a TPS78633 regulator in a TO 263 package, the SLVP207 EVM board also accommodates the SOT 223 packaged version of the device or any other fixed or adjustable voltage option of TPS786xx, TPS795xx, or TPS796xx families. Passive elements such as the output capacitors (C4, C5, and C6) and the input capacitor (C3) are easily changed. The board accommodates the TPS78601, TPS79501, or TPS79601 adjustable versions with resistors R3 and R4 used as the feedback resistors. Capacitor C2 is used to reduce the inductance from long input supply leads and may or may not be necessary, depending on the specific test setup. With JP1 open, the device is enabled. Shorting JP1 disables the device. 1-2
Chapter 2 Test Setup This chapter describes how to properly connect, and setup the TPS78633EVM. Topic Page 2.1 Test Setup for DC Testing...................................... 2-2 Test Setup 2-1
Test Setup for DC Testing 2.1 Test Setup for DC Testing Figure 2 1. Test Setup for DC Testing Power Supply 1 5 V, 2 A Load 0 to 1.5 A 2-2
Chapter 3 Board Layout This chapter provides a description of the SLVP207 board layout and layer illustrations used in the TPS78633EVM. Topic Page 3.1 Layout....................................................... 3-2 Board Layout 3-1
Layout 3.1 Layout The EVM PCB consists of two layers of 1.5 oz. copper. The top side (component) layout of the EVM is shown in Figure 3 1. Large power and ground planes are used to minimize trace resistance. The input capacitor (C3) is located close to the input pin. Proper board layout is critical to ensure the best noise and PSRR performance. The ground of the output capacitor (C4) is close to the board s ground connection for improved transient response, and the bypass capacitor s (C7) ground has a low impedance connection to the IC s ground connection. The top and bottom side layouts are shown in Figures 3 2 and 3 3 respectively. Figure 3 1. Top Side Assembly Figure 3 2. Bottom Side Assembly 3-2
Layout Figure 3 3. Top Side Layout Figure 3 4. Bottom Side Layout Board Layout 3-3
3-4
Chapter 4 Schematic and Bill of Materials The EVM schematic and bill of materials are presented in this chapter. Topic Page 4.1 Schematic.................................................... 4-2 4.2 Bill of Materials............................................... 4-2 Schematic and Bill of Materials 4-1
Schematic 4.1 Schematic Figure 4 1. Schematic + + + 4.2 Bill of Materials Table 4 1. Bill of Materials Qty Ref Des Description Size Mfr Part Number 0 C1 Open 805 1 C2 Capacitor, POSCAP, 100 µf, 10 V, 55 mω, 20% 7343 (D) Sanyo 10TPB100M 1 C3 Capacitor, ceramic, 2.2 µf, 805 Murata GRM21BR60J225KC01 6.3 V, X5R, 10% 1 C4 Capacitor, ceramic, 10 µf, 6.3 V, 1210 Murata GRM31CR60J106KC01 X5R, 20% 0 C5 Open 7343 (D) 0 C6 Open 6032 (C) 1 C7 Capacitor, Ceramic, 4700 pf, 25 V, X7R, 10% 603 Murata GRM188R71E472KA01 4 J1, J3, J4, J5 Connector, mini banana jack, uninsulated, 4-mm inside diameter 0.300 OD Farnell B0 10 2 J2, J6 Header, 3 pin, 5-mm spacing 0.197 x 3 OST ED1661 1 JP1 Header, 2 pin, 100-mil spacing, 0.100 x 2 Sullins PTC36SAAN (36-pin strip) 1 R1 Resistor, chip, 100 kω, 1/16 W, 1% 603 Std Std 1 R2 Resistor, chip, 100 Ω, 1/16 W, 1% 603 Std Std 0 R3 Open 603 0 R4 Open 603 0 R5 Open 603 2 TP1, TP3 Test point, red, 1 mm 0.038 Farnell 240 345 1 TP2 Test point, black, 1 mm 0.038 Farnell 240 333 1 U1 IC, LDO Regulator, 3.3 V, TO-263 TI TPS78633KTT 1.5 A, low noise, high PSRR 1 PCB, 2.055 x 1.85 x 0.062 Any SLVP207 1 Shunt, black, 100 mm 0.100 3M 929950 00 4-2