µc sistema the range T e c h n o l o g y & E v o l u t i o n

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µc sistema the range T e c h n o l o g y & E v o l u t i o n

Multifunction digital controllers for air/water units

State of the Art technology for powerful, flexible and reliable controllers µc sistema is the result of CAREL s decades long experience in the design and production of parametric controllers for HVAC units. µc sistema is made up of parametric controllers, in both the panel mounted and DIN rail versions, user interfaces, both local and remote, communication interfaces, input/output expansions and electronic expansion valve drivers. Everything the OEM needs to operate in the HVAC sector with a flexible, cost effective and high performance control system. A wide range of applications can be customised by setting specific parameters, for chiller/hp appliances: (air/water, water/water), air/air and roof-top units, up to two circuits, with a maximum of 3 compressors per circuit. ITAitaliano GB english

2 The competitive solution panel DIN rail programming key built-in display I/O expansion The µc 2 series is the family of CAREL controllers specifically developed for the management of chillers and heat pumps. The µc 2 series can be panel or DIN rail mounted, and the wiring is plug-in with Molex connectors, simplifying and speeding up the assembly of the entire system. remote display 15 I/O ratiometric inputs Like the other controllers in the µc sistema, the µc 2 also features technologically advanced functions, such as EEV management, the elimination of the storage tank, etc. which reduce energy consumption and production costs for the OEM. electronic expansion valve

comp x100 PRG mute Sel PWM µc 2 expansion EVD4* RS485/ Modbus EVD4* PWM Applications MCHRTF* µc 2 can manage up to four hermetic compressors or two semi-hermetic with a maximum of two circuits, as well as controlling an electronic expansion valve in each circuit. With the large number of inputs and outputs it can optimally control air/water and water/water chillers and heat pumps, with reversal on the gas or water circuit, air- and water-cooled units with and without reverse cycle, air/air, direct cycle and heat pump units. 71 29 Panel mounting 33 75 110 DIN rail mounting 64 72 70 60

2 SE The evolution panel time bands and alarm memory programming key built-in display I/O expansion remote display 15 I/O ratiometric inputs electronic expansion valve µc 2 SE represents the technological evolution of µc 2 series. µc 2 SE controller in fact features a microprocessor with RISC technology and optional real time clock, ensuring top-of-the-range performance and user friendliness. µc 2 SE series is available in the panel mounting version, and the wiring is plug-in with Molex connectors, reducing dimensions, simplifying and speeding up installation. Features In addition to the already complete functions of µc 2, the Second Edition version comes with other innovative functions for simpler and more advanced control of the units. Functions relating to the RTC, such as time bands for low noise operating mode, or for logging the alarms. Self-diagnostics, auto-tuning and smart defrost functions for optimising the maintenance of the unit and reducing running costs.

PRG mute Sel PWM Applications µc 2 expansion EVD4* µc 2 SE can manage up to four hermetic compressors or two semi-hermetic with a maximum of two circuits, as well as controlling an electronic expansion valve in each circuit. RS485/ Modbus Chiller/HP EVD4* With the large number of inputs and outputs it can optimally control air/water and water/water chillers and heat pumps, with reversal on the gas or PWM water circuit, air- and water-cooled units with and without reverse cycle, air/air, direct cycle and heat pump units. MCHRTF* Roof-top second circuit µc 2 SE can manage roof-top units with 2 compressors per circuit, up to a maximum of 2 circuits, as well EVD4* expansion as controlling an electronic expansion valve in each circuit. PWM Through the room terminal it can manage functions such as humidification, outside air intake µc 2 dehumidification and automatic change-over. It can also manage freecooling by temperature RS485/ Modbus with three-point control. return air intake air outlet into the room 71 29 33 comp x100 75 64 71,5 Panel mounting

DIN rail The top of range! ITAitaliano GB english time bands and alarm memory datalogging programming key. send SMS multi-language remote display The µc 3 series is the top-of-the-range in µc sistema. It has been designed to satisfy the most demanding and important manufacturers in the field who require increasingly high performance and competitive products. The µc 3 series can be installed with or without the DIN case, the wiring is plug-in with Molex connectors. The case, strongly recommended, guarantees a high level of mechanical protection, reduces the risk of electrostatic discharges and reduces the assembly times for the entire system. 48 I/O ratiometric inputs electronic expansion valve Features µc 3 introduces advanced functions such as smart defrost, auto-tuning to optimise the management of the evaporator, self-diagnostics for early warning of the decline in the performance of the unit, etc., all with the focus on energy savings and reducing the maintenance and running costs of the unit.

PWM driver Applications - RS485 - Modbus - LON - RS232 modem µc 3 EVD4* driver µc 3 can manage up to six hermetic compressors or two semi-hermetic compressors in a maximum of 2 circuits, with the possibility to control one electronic expansion valve per circuit. PWM EVD4* MCHRTF* Chiller/HP With the large number of inputs and outputs it can optimally control air/water and water/water chillers and heat pumps, with reversal on the gas or water circuit, air- and water-cooled units with and without reverse cycle, air/air, direct cycle and heat pump units. Roof-top µc 3 can manage roof-top units with and without freecooling by temperature and enthalpy. Based on the information received from the room terminal, µc 3 can manage automatic change-over, as well as the humidification outside air intake and dehumidification functions. return air intake EVD4* air outlet into the room driver PWM - RS485 - Modbus - LON - RS232 modem second circuit µc 3 110 DIN rail mounting 227,5 60

RS485 µc 2 µc 2 expansion µam controller 1 1... 2......5... up to 5 Slave units user interface 1 1... 2... µe-dronic...fino a 10 unità MASTER µam area manager can manage one µc sistema controller and up to 10 e-drofan master fan coil controllers in synergy. Each master can in turn be connected to up to 5 slaves. The µ-edronic system...5... up to 10 Master units monitors the alarms in the installation, allows synchronised management of the fan coils, and implements energy-saving strategies according to the measured load and the temperature and humidity in the room.

ethernet RS485 status ethernet RS485 status a c q u a Connectivity µc sistema offers a range of communication interfaces. All the controllers, from the µc 3 to the µc 2, are compatible with the CAREL protocol (PlantVisor) and Modbus RTU, for third party BMS systems. In addition, DLLs (Dynamic Link Libraries) are available to developers and Systems Integrators for integrating communication via the CAREL protocol into third party systems, without needing direct knowledge of the protocol. Likewise, connection to internet/intranet networks is available via the WebGATE gateway over Ethernet 10 Mb/s. In particular, µc 3 can be connected, as an alternative to the RS485, to an RS232 board for managing a GSM modem and consequently exchanging SMS messages, or a LON board for connection to LonWorks supervisory systems. pgd0 terminal Electronic expansion valve driver a c q u a pad terminal Electronic expansion valve driver I/O expansion board for µc 2 pld large terminal Modbus RTU µad terminal BMS RS485 CAREL protocols (*) Ethernet LONMARK PARTNER LON RS485 BMS Modbus RTU RS232 CAREL protocols GSM modem cellular phone Ethernet DLL or PC (*) The MCH2**T remote terminal, if present, works transparently to any supervisors connected.

User terminals The wide range of user interfaces makes interaction with µc sistema family controllers simple and effective, according to specific requirements. pad is an LCD with icons for remote wall-mounting in the room as a simple user interface, and features a built-in temperature and humidity sensor and time band management, for use in residential or smaller commercial/ services applications. µc 3 offers 3 types of different interfaces, one for residential/light commercial applications and installation in the room, one more complete graphic interface, also used as a remote service terminal for the complete management of the unit, or alternatively price competitive pgd 0 is a more sophisticated graphic LCD for panel mounting, installation on the unit, or remote wall-mounting, for the complete control of the unit. Access divided by level and complexity via password, the availability of multiple languages and the use of icons make the pgd 0 an excellent hand-held instrument for servicing and setting up the unit. LED display that can be installed on the unit. pld is a simple and competitive LED display with function buttons for installation on the unit, displaying the main variables and allowing access to the main unit configuration parameters.

MCH2**T is a sophisticated graphic LCD for panel mounting, installation on the unit, or remote wall-mounting, for the complete control of the unit. Access divided by level and complexity via password, the management of the units by graphic icons and access to the complete list of parameters make this terminal an excellent hand-held instrument for servicing and setting up the unit. 2 µad, an LCD with icons for remote wall-mounting in the room as a simple user interface, with built-in temperature or temperature plus humidity sensor and time band management, for use in residential or smaller commercial services applications. µc 2 offers 2 different types of interfaces in addition to the built-in LED display, one simple-to-use model for residential or smaller commercial applications and with installation in the room, featuring a built-in Terminals µc 3 µc 2 SE µc 2 pld local terminal pad room terminal µad room terminal pgd remote terminal MCH2**T remote terminal µam area terminal sensor, the other a more complete graphic model, used for the complete management of the unit from remote. default

Options Single-phase fan speed control board MCHRTF**** phase control boards are used to control of the speed of the condenser fans; 2 4 6 8 12 A, 230 Vac single phase versions are available. I/O expansion This device allows µc 2 and µc 2 SE to manage the second refrigerant circuit on chillers, heat pumps and condensing units with up to 4 hermetic compressors or 2 semi-hermetic compressors with extra 15 I/O. Three-phase fan speed control board FCS series devices are electronic voltage controllers that use phase control to vary the output voltage supplied to the load according to an input control signal. CAREL FCS devices can control asynchronous axial motors (defluxed and class H), for example fans, pumps, mixers, etc. Electronic expansion valve driver - EVD4 EVD4 driver for electronic expansion valves with stepper motor is an electronic controller that manages the expansion in a refrigerant circuit. EVD4 driver can be connected via serial line to µc sistema controllers. The condensing pressure probe must be connected to the controller, which then sends the reading to the driver. The driver also allows the management of the pump down function in the circuit. Programming key The programming key can be connected to the µc sistema controllers to copy the complete set of control parameters. The controller does not need to be powered on during the parameter upload or download operations. Fan ON/OFF control board and PWM / 0 to 10 Vdc (or 4 to 20 ma) conversion board The CONVONOFF0 modules are used for the ON/OFF control of the condenser fans. The control relay features a switchable power rating of 10 A at 250 Vac in AC1 (1/3 HP inductive). The CONV0/10A0 modules convert the PWM signal from µc 2/3 to a standard 0 to 10 Vdc (or 4 to 20 ma) signal. Ratiometric pressure probe µc sistema allows the connection of the new ratiometric pressure probes (0.5 to 4.5 V signal). Reliable, high performance and cost competitive.

Hardware features µc 3 µc 2 SE µc 2 µc 2 exp. Real Time Clock ö ö EVD4* driver connection for E 2 V ö ö ö ö Programming key ö ö ö Built-in display Remote display ö ö ö I/O expansion ö ö Alarm log ö ö Variable value logging ö Carel protocol - Modbus RTU RS485 connection ö ö ö RS232/SMS connection ö LON FTT10 connection ö Number of analogue inputs 10 4 4 4 Ratiometric inputs 2 1 1 1 4 to 20 ma inputs 1 NTC inputs 7 3 3 3 Number of free contact inputs 18 5 5 5 Number of analogue outputs 6 1 1 1 0 to 10 V outputs 4 PWM outputs 2 1 1 1 Number of digital outputs 14 5 5 5 SPST relay outputs 12 5 5 5 SPDT relay outputs 2 Index of protection IP40 / IP00 IP65 IP65 / IP40 IP40 Power supply 24 Vac/dc 24 Vac 24 Vac Operating temperature -10T60 C -10T55 C -10T55 C -10T55 C Mounting DIN rail or open board panel panel or DIN rail DIN rail Software functions µc 3 µc 2 SE µc 2 Proportional control with timed logic on water/air return and outlet P+I control Step circuit control 3 2 2 Condenser/evaporator control 2 step or mod. 1 step o mod. 1 step or mod. Part-winding management Solenoid valve control and pump down management (only E 2 V) Sliding defrost in HP mode Electric heater step as independent antifreeze (2) (2) (1) support for the evaporator Control and warning of component operating hours Part load for high pressure in chiller mode Preventive ventilation when starting with high outside temperatures Stop compressors due to low outside temperature values Part load for low pressure (HP) Low noise in chiller and HP mode Set point variation and ON/OFF from time band Management of electronic expansion valve drivers Event logging: alarms with FIFO logic (200 alarms) (25 alarms) Data logging of temperature and evaporation and condensing pressure (last 7 days) Smart key - download logged data to PC Send alarms by SMS Auto-tuning Self-diagnostics Automatic change-over Smart defrost Programming key default ö optional

Headquarters CAREL S.p.A. Via dell Industria, 11-35020 Brugine - Padova (Italy) Tel. (+39) 0499 716611 - Fax (+39) 0499 716600 carel@carel.it - www.carel.it +302239611-1.0-01.10.05 Subsidiaries CAREL Australia Pty Ltd www.carel.com.au sales@carel.com.au CAREL China Ltd. www.carelhk.com sales@carelhk.com Affiliated Companies: CAREL Korea Co. Ltd. www.carel.co.kr info@carel.co.kr CAREL (Thailand) Co. Ltd. www.carel.co.th info@carel.co.th CAREL Deutschland GmbH www.carel.de info@carel.de CAREL Export www.carel.com carelexport@carel.com CAREL France Sas www.carelfrance.fr carelfrance@carelfrance.fr CAREL Italia www.carel.com carelitalia@carel.com CAREL Sud America Ltda. www.carel.com.br carelsudamerica@carel.com.br CAREL U.K. Ltd. www.careluk.co.uk careluk@careluk.co.uk CAREL USA L.L.C. www.carelusa.com sales@carelusa.com All trademarks hereby referenced are the property of their respective owners. CAREL is a registered trademark of CAREL S.p.A. in Italy and/or other countries. www.carel.com CAREL S.p.A. 2005 all right reserved CAREL reserves the right to modify the features of its products without prior notice.