PARTS LIST TP05916 QUEST GT27 CNC LATHE Equipped with the GE Fanuc 21i-TB Control Manual No. PL-107 Litho in U.S.A. Part No. PL -0009500-0107 January, 2004
TO ORDER REPLACEMENT PARTS Please provide the following information when ordering replacement parts: 1. The complete machine serial number. The machine serial number tag is located on the power case door. 2. List the following: A. Manual Number (PL-107). B. Page Number. C. Item Number. D. Part Description. E. Part Number. F. Quantity of each part required. 3. Specify how and where to ship. Hardinge Inc. One Hardinge Drive P.O. Box 1507 Elmira, New York USA 14902-1507 Phone: (607) 734-2281 FAX: (607) 734-8819 www.hardinge.com 2004, Hardinge Inc. PL-107
Table of Contents Air Blast Assembly.............................. 1-2 Automatic Door, Light Touch......................... 3 Carriage and Cross Slide Assembly..................... 4-7 Collet Closer Air Components, 16C Big-Bore Machine............ 8 Collet Closer Assembly, 5C Machines without C-Axis........... 9-10 Collet Closer Assembly, 5C Machines with C-Axis............. 73-74 Coolant Facilities.............................. 11-12 Coolant Guard, Line............................ 13-15 Coolant Guard, Sub............................ 16-18 Coolant Tank Assembly Machine with Chip Conveyor...................... 19-21 Machine without Chip Conveyor..................... 22 Cross Slide Assembly........................... 23-26 Foot Switch Assembly............................ 27 Grease Lubrication Assembly....................... 28-29 Headstock Assembly 5C Machine with C-Axis........................ 30-31 5C Machine without C-Axis....................... 32-33 Headstock/Collet Closer Assembly, 16C Big-Bore Machine........ 34-35 Live Tool Cross-Working Assembly...................... 36 Live Tool Cross-Working Sub-Assembly.................. 37-39 Live Tool End-Working Assembly....................... 40 Live Tool End-Working Sub-Assembly................... 41-44 Miscellaneous Components........................ 45-49 Part Chute Assembly............................ 50-51 PL-107 i
Pedestal Assembly............................. 52-60 Power Case Assembly CE Mark................................. 61-62 Non-CE Mark.............................. 63-64 Power I/O Panel Assembly......................... 65-66 Top Plate Assembly Live Tool.................................. 67 Standard.................................. 68 Valve Compartment Assembly....................... 69-72 ii PL-107
- NOTES - PL-107 iii
- NOTES - iv PL-107
Air Blast Assembly PL-107 Page 1
Air Blast Assembly Page 2 PL-107
Automatic Door, Light Touch PL-107 Page 3
Carriage and Cross Slide Assembly Page 4 PL-107
Carriage and Cross Slide Assembly PL-107 Page 5
Carriage and Cross Slide Assembly Page 6 PL-107
Carriage and Cross Slide Assembly PL-107 Page 7
Collet Closer Air Components, 16C Big-Bore Machine Page 8 PL-107
Collet Closer Assembly, 5C Machines without C-Axis PL-107 Page 9
Collet Closer Assembly, 5C Machines without C-Axis Page 10 PL-107
Coolant Facilities PL-107 Page 11
Coolant Facilities Page 12 PL-107
Coolant Guard, Line PL-107 Page 13
Coolant Guard, Line Page 14 PL-107
Coolant Guard, Line PL-107 Page 15
Coolant Guard, Sub Page 16 PL-107
Coolant Guard, Sub PL-107 Page 17
Coolant Guard, Sub Page 18 PL-107
Coolant Tank Assembly, Machine with Chip Conveyor PL-107 Page 19
Coolant Tank Assembly, Machine with Chip Conveyor Page 20 PL-107
Coolant Tank Assembly, Machine with Chip Conveyor PL-107 Page 21
Coolant Tank Assembly, Machine without Chip Conveyor Page 22 PL-107
Cross Slide Assembly PL-107 Page 23
Cross Slide Assembly Page 24 PL-107
Cross Slide Assembly PL-107 Page 25
Cross Slide Assembly Page 26 PL-107
Foot Switch Assembly PL-107 Page 27
Grease Lubrication Assembly Page 28 PL-107
Grease Lubrication Assembly PL-107 Page 29
Headstock Assembly, 5C Machine with C-Axis Page 30 PL-107
Headstock Assembly, 5C Machine with C-Axis PL-107 Page 31
Headstock Assembly, 5C Machine without C-Axis Page 32 PL-107
Headstock Assembly, 5C Machine without C-Axis PL-107 Page 33
Headstock/Collet Closer Assembly, 16C Big-Bore Machine Page 34 PL-107
Headstock/Collet Closer Assembly, 16C Big-Bore Machine PL-107 Page 35
Live Tool Cross-Working Assembly Page 36 PL-107
Live Tool Cross-Working Sub-Assembly PL-107 Page 37
Live Tool Cross-Working Sub-Assembly Page 38 PL-107
Live Tool Cross-Working Sub-Assembly PL-107 Page 39
Live Tool End-Working Assembly Page 40 PL-107
Live Tool End-Working Sub-Assembly PL-107 Page 41
Live Tool End-Working Sub-Assembly Page 42 PL-107
Live Tool End-Working Sub-Assembly PL-107 Page 43
Live Tool End-Working Sub-Assembly Page 44 PL-107
Miscellaneous Components PL-107 Page 45
Miscellaneous Components Page 46 PL-107
Miscellaneous Components PL-107 Page 47
Miscellaneous Components Page 48 PL-107
Miscellaneous Components PL-107 Page 49
Part Chute Assembly Page 50 PL-107
Part Chute Assembly PL-107 Page 51
Pedestal Assembly Page 52 PL-107
Pedestal Assembly PL-107 Page 53
Pedestal Assembly Page 54 PL-107
Pedestal Assembly PL-107 Page 55
Pedestal Assembly Page 56 PL-107
Pedestal Assembly PL-107 Page 57
Pedestal Assembly Page 58 PL-107
Pedestal Assembly PL-107 Page 59
Pedestal Assembly Page 60 PL-107
Power Case Assembly, CE Mark PL-107 Page 61
Power Case Assembly, CE Mark Page 62 PL-107
Power Case Assembly, Non-CE Mark PL-107 Page 63
Power Case Assembly, Non-CE Mark Page 64 PL-107
Power I/O Panel Assembly 38 38 105 100 31 102 110 46 109 50 108 5 12 14 45 46 24 34 33 27 25 12 29 3 106 3.5 1 30 30 15 52 60 115 8 11 4 SP: 2.1 59 58 11 11 4 4 5 5 5 5 5 5 60 60 5 16 15 59 17 30 30 32 5 58 11 104 11 58 5 5 5 5 5 5 7 7 102 50 31 5 60 57 58 12 13 5 13 40 16 12 103 9 10 114 108 12 10 14 12 17 60 23 45 7 1 2 35 40 60 103 59 12 26 38 38 107 NAME PART NUMBER POWER I/O PANEL ASSEMBLY MG 0003279IPA PL-107 Page 65
Power I/O Panel Assembly ITEM PART NUMBER QTY DESCRIPTION 1 MG 0010821SHD 1 SHIELD BAR 2 MG 000415828 1 PANEL, UPPER 3 MG 000415830 1 PANEL, LOWER 5 18A0010016 1 CONTACTOR, 30A 7 MC 000877601 1 TRANSFORMER, 350VA 8 MC 000812204 0.5 BUSBAR, 19, 3 POLE 9 LC 0011942PR 22 RIVET, POP OPEN END 10 MG 0011032D4 2 DIN RAIL, DINRAIL 4 11 LC 0010017 5 HOLDER, FUSE 3P/W/O IND CC 12 HG 001103204 12 END STOP 13 SG 001001701 2 HOLDER, FUSE 2P/W IND.CC FUS 14 MG 0011032D3 2 DIN RAIL, DINRAIL 3 15 HG 0011032 20 TERMINAL BLOCK, GRAY 16 HG 001103203 10 END PLATE 17 HG 001103202 13 TERMINAL BLOCK,GREEN/YELLOW 23 F3 000997701 44 LABEL, ID 24 LC 0011791 2 I/O MODULE PHOENIX 25 MG 0010821D1 1 WIRE DUCT, DUCT1 26 MG 0011032D2 1 DIN RAIL, DINRAIL 2 27 MG 0010821D2 1 WIRE DUCT, DUCT2 28 LC 000812203 7 RELAY, MINI 24VDC 29 MG 0011032D1 1 DIN RAIL, DINRAIL 1 30 SG 001001702 4 HOLDER, FUSE 1P/W IND.CC FUS 31 TT 001129803 2 SUPPRESSOR(DUP-LC-11298) 32 ML 0008122ES 1 RELAY, E-STOP 33 MS 0303515SA 6 SCREW BH M5X.8X10 ASSY 34 MS 0303415SA 8 SCREW ASSEMBLY, M4X.7X10MM LO 35 MS 0303416 8 BHCS, M4 X 0.7 X 12MM ITEM PART NUMBER QTY DESCRIPTION 36 MW 0193410 8 WASHER, LOCK DIN-7980 M4X.7 37 38 39 MW 0103410 MN 0113813 LC 0009623 8 4 7 WASHER, M4 FLAT NUT, M8 X 1.25 BRASS CLIP, RETAINING 40 HG 001103201 15 TERMINAL BLOCK,BLUE 45 MN 0283510 8 NUT, M5 X 0.8 SER. HEX 46 MS 0303516SA 12 SCREW, BH M5X.8X12 ASSY 50 52 57 58 59 60 100 102 MG 0010019 SG 000961005 SG 000961019 SG 000961001 HG 001103205 HG 0009175 194000983322 TT 001001602 2 1 2 7 4 0.6 1 2 CONTACTOR BLOCK, ABB FUSE, 1A CLASS CC FUSE, 7A CLASS CC FUSE, 5A CLASS CC JUMPER, 10 POLE MARKER, STRIP 1-10 RELAY, OVERLOAD 1.7-2.4 CONTACTOR, 24VDC 103 TT 001103204 4 JUMPER, 2 POLE 104 105 106 107 108 QC 0009188 ML 0010366PE HG 000961004 ML 0010366 G TT 001129804 3 1 1 1 2 TERMINAL TAG, PE FUSE, 3-1/2A CLASS CC TAG, GROUND SUPPRESSOR 109 110 111 112 113 114 CN 0008122050 MG 0008122 ML 0010366L1 ML 0010366L2 ML 0010366L3 QC 001001601 1 1 1 1 1 1 CIRCUIT BREAKER, 50A CIRCUIT BREAKER, 100A TAG, L1 TAG, L2 TAG, L3 CONTACTOR, 16A, 4 POLE 115V 115 VL 0009610CC04 3 FUSE, 4A CLASS CC NAME POWER I/O PANEL ASSEMBLY PART NUMBER MG 0003279IPA Page 66 PL-107
Top Plate Assembly, Live Tool PL-107 Page 67
Top Plate Assembly, Standard Page 68 PL-107
Valve Compartment Assembly PL-107 Page 69
Valve Compartment Assembly Page 70 PL-107
Valve Compartment Assembly PL-107 Page 71
Valve Compartment Assembly Page 72 PL-107
Collet Closer Assembly, 5C Machines with C-Axis PL-107 Page 73
Collet Closer Assembly, 5C Machines with C-Axis Page 74 PL-107
- NOTES -
Performance Has Established Leadership for Hardinge Hardinge Inc. Elmira, New York 14902-1507 USA Phone: 607-734-2281 FAX: 607-734-8819 www.hardinge.com