Airfield Lighting Control System ALCS Style 2 ALCS Style 3 Reference to Standards ICAO: Annex 14, Volume I, current edition Aerodrome Design Manual, Part 5 FAA: AC 150/5345-56 (current edition) L-890 Airfield Lighting Control and Monitoring System (ALCMS) Advisory Circular (AC) Military: UFC 3-535-01 STANAG 3316 IEC: 62143 Fig. 1: ATC (Tower) and (Substation) workstation ADB s Airfield Lighting Control System (ALCS) family ranges from Style 1 to Style 7, enabling selection and specific adaptation of Airfield Ground Lighting (AGL) control features for all sizes and levels of complexity of airfield ground lighting systems. Application of ALCS Style 2 and 3 Airfield Lighting Control Systems from ADB enable the air traffic controller to operate the entire lighting system via easy-to-use touch screen monitors. Operational features, system status and fault messages are clearly visualized in well structured masks on the controller HMI in the tower and maintenance HMI in the substation. While the controller work station is focused on the operational status of airfield ground lights, the maintenance station monitors the actual status and error messages of the electrical components, constant current regulators and system interfaces. ALCS Style 2 and 3 are state of the art systems for easy and straight forward control and monitoring of visual aids, tailored to the needs of airports with one or two runways and maximum 32 (Style 2) or 56 (Style 3) airfield lighting circuits (typical: approach, threshold until end of runway, PAPI, taxiways and stopbars). ALCS Style 2 is used for airports with one (1) airfield lighting substation, while Style 3 is used for airports with two (2) substations to power the visual aids. ALCS Style 2 and 3 feature a serial RS 485 Jbus communication interface (2A, 3A) or a multiwire cable connection (2B, 3B) to constant current regulators (CCR) and serve up to 10 digital I/O s per substation. Both versions of the system have a modular design in hardware and software, allowing extensions by adding additional user interfaces in AGL substations. This facilitates modifications for future airport growth and upgrades. A.09.203e
Functionalities Selection of airfield ground lighting status and intensity per group of lights on runway, taxiways and apron according to the visual range and landing direction - Activation of general lighting settings using an ICAO compliant preset table as per visibility mode (day, twilight, night), runway visual range and category of operations (CAT) - Selection and switching of groups of lights via push buttons on a touch screen - Dedicated taxiway and stopbar control commands Fig. 2: System architecture (example: Style 3, DSL modem with copper cable from Tower to - and Substation and J-Bus to CCRs) Visualization of actual operational, maintenance and alarm status of the ALCS system and the airfield ground lighting equipment - Display of status of group of lights via push button image: on / off / maintenance / error - operation and status visualization with individual Constant Current Regulator (CCR) control and (optional) true feedback indication of lamp status - Detailed list of actual alarms for troubleshooting with sorting, filtering, printing mode, selectable Air Traffic Control (ATC) or maintenance level via user access code ALCS Style 2 and 3 can modularly grow with airport complexity to higher levels (Style 4-7) System Overview and Options ALCS Style 2 and 3 are based on a system design, which is built around a proven and reliable Programmable Logic Controller (PLC) concept providing a powerful range of control functionalities for both ATC operators and maintenance users. The basic version of Style 2 and 3 consists of: ATC Workstation in the Tower - 1 workstation with 22 touch screen and Uninterruptable Power Supply (UPS) - Full Human Machine Interface (HMI) capabilities, based on Commercial Of The Shelf (COTS) Supervisory Control And Data Acquisition (SCADA) package of well known brand - Overview of system components in tower and substation(s) - HMI with airport layout, touch screen control buttons and feedback of AGL status - Alarm page showing active alarms Fig. 3: HMI masks overview (example Style 2) ADB Airfield Solutions Options - Additional HMI workstations for ATC - A4 laser printer for Fig. 4: Airport layout with control buttons and AGL status
Fig. 5: Alarm screen (example Style 2) Communication ALCS Style 2 and 3 are equipped with multi mode fiber optic cable (up to 3.000m) between Tower and Substation. Options - Alternative communication via fiber optic cable, single mode (up to 15.000m) - Alternative communication via Digital Subscriber Line (DSL) modem (copper wire, up to 3.000m) - Additional HMI workstations for ATC - A4 laser printer for Remote Terminal Unit (RTU) in AGL Substation - Substation(s) cabinet with PLC Siemens S7 generation including power supplies, UPS, relays and fully labeled terminals for on-site connections of the AGL equipment - Providing o Direct control of up to 16 CCRs in each substation with alternative interfaces: RS 485 Jbus connection for Style 2a/3a or Multiwire connection for Style 2b/3b. o Up to 10 digital I/O points in each substation for control and monitoring of auxiliary circuits. o Maximum number of controlled circuits: 32 (Style 2) or 56 (Style 3) by using circuit selectors Options - Additional maintenance HMI(s) o user interface displays the same screens as ATC user, the maintenance control functions, the substation overview with system equipment monitoring and the history logfile - A4 laser printer for maintenance HMI - Laptop computer as substitute for maintenance HMI (Style 3 only) - Complete maintenance room set up with PC, cabinet with communication interface, UPS and laser printer (Style 3 only) Fig. 6: Overview substation HMI (example Style 3)
Key Features & User Benefits - Easy and simple, intuitive user interface; - Visualizing the actual status on an airfield layout and displaying active alarm messages; - Switching and monitoring of up to 16 CCRs per substation; - Extendable up to 32/56 AGL circuits by using circuit selectors; - Based on well-proven technologies: straightforward and easy to design control concept built around PLC s; - Easy and quick installation; - Scalable design, allowing to adapt to airport expansion and modernization; - Industrial grade equipment ensuring systems reliability (long life-time), safety (suitable for substation environments) and maintainability; - Worldwide used and supported SCADA application as visualization software and Siemens PLC S7 range securing high degrees of reliability, maintainability and performance; - Hardware based on COTS equipment guaranteeing ease of spare parts and long-term support (no supplier dependency); - Comprehensive HMI set-up with dedicated screens for ATC control (for each AGL function with status feedback), system overview, substation overview, alarms and history log; - Reliable and safe platform design, in accordance with IEC 61508 & 62143 Safety Requirements; - Access to ATC and maintenance features via login and passwords; - Fast response times in control and monitoring of airfield lighting circuits; - Overall system design based on ADB s unequalled worldwide experience and operational know-how. Fig. 8: Substation cabinet (version with Jbus interface to CCRs) Table of Features For specific requirements and final configuration, please contact ADB. ALCS Style 2a Style 2b Style 3a Style 3b Tower 1, size 22 22 Communication Fibre Optic multi mode Standard Standard Fibre optic single mode Option Option DSL Modem Option Option Remote Terminal Unit QTY Substations 1 2 QTY RTU with UPS 1 1 (per substation) QTY CCR J-Bus 16 -- 16 (per substation) -- QTY CCR - Multiwire 48 V -- 16 -- 16 (per substation) Max No. of circuits via Circuit Selectors (CS) 16 24 Max No. of circuits 32 56 QTY I/O s 48 V 10 10 (per substation) Additional HMI 1 up to 3 1 HMI 1 up to 3 1 Laptop 1 up to 3 1 1 Maximum number of HMI is 5 in any combination (additional workstations or laptops configured as ATC or maintenance node)
Codification Scheme Product Name: ALCS (Airfield Lighting Control Systems) A L C 0 0 0 0 0 0 0 0 0 0 0 0 Digit 1-2-3 ALC Digit 4-5 2A 2B 3A 3B ALCS Style Style 2a Style 2b Style 3a Style 3b Digit 6 0 1 2 Communication means Multimode Monomode DSL modems Digit 7 0 1 2 3 4 Additional s 2 additional 3 additional 4 additional Digit 8 0 1 2 Additional HMI s HMI HMI 2 additional HMI Digit 9 0 1 2 Additional printer printer ATC printer printer Digit 10 0 1 Complete room set-up (PC, communication box, UPS and printer) complete room set-up 1 Complete room set-up Digit 11 0 1 2 Mobile Maintence workstation (laptop) mobile workstation 1 mobile workstation 2 mobile workstation Digit 12 0 1 spare parts No spare parts 1 lot of spare parts Digit 13, 14, 15 free 0
Recommendation for Specification The Airfield Ground Lighting Control and Monitoring System has to be designed to ensure a safe and user friendly method of ATC operator interface for airfield lighting in accordance with ICAO Annex-14, Volume-1, including its latest amendments and the ICAO related manuals and Aerodrome Design Manual Part-5. The ALCS shall feature one control workstation in the ATC control tower with one large size touch screen HMI, linked to up to two substations for up to 16 constant current regulators having a serial J-Bus or a multiwire control interface, and 10 I/O under 48 V DC for auxiliaries. Maximum number of controlled circuits shall be 32 or 56, depending on airfield lighting layout, by using circuit selectors. The system shall be based on standard PLC of well known brand for control and monitoring facilities and a COTS SCADA package for the user interfaces of the ATC and maintenance computers. An optional workstation can be added in the ATC control tower and one in each maintenance station with touch screen HMI and printer. Alternatively, an optional maintenance laptop computer can be used in the substations for maintenance activities. In order to safeguard long term availability and reliability of the system, the components in the substation cabinet shall be of industrial grade. The communication medium shall be either telephone cable with DSL modems allowing a distance up to 3 km or fiber optic rings and Optical Media Converter allowing distances up to 15km. Both of them shall use the international Ethernet standard for TCP/IP communication at 10/100 Mbit/s. All the control equipment installed in the substation shall be mounted in an industrial grade cabinet. The cabinet s dimensions and internal layout of equipment shall provide an optimum match for the airport s requirements, also taking into account future upgrade possibilities. Control and monitoring equipment shall be secured with UPS. The status of each UPS is to be monitored on the system s HMIs. Alarms and warnings are issued to the operators when the system is running on UPS or when the batteries get empty. The standard backup duration of the UPS shall be 20 min and can be extended with additional battery packs. Packing and Storage Cabinet dimensions J-Bus: 700x500x250mm Cabinet weight J-Bus: 60kg Cabinet dimensions Multiwire: 1200x1200x400mm Cabinet weight Multiwire: 100kg PC dimensions: PC weight: 700x600x500mm 10kg Storage temp: -20 C to 45 C Storage humidity: 5% to 95% noncondensing Registered Office: ADB Airfield Solutions Leuvensesteenweg 585 B-1930 Zaventem Belgium Phone: +32 (2) 7221711 Fax: +32 (2) 7221764 info.adb@adb-air.com www.adb-airfieldsolutions.com www.comith.be ADB all rights reserved order number DOCA09203EV1 subject to modifications