Chapter 20- Springs, Screws and Gears

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So far, we see that Blender has many features that are found in almost all 3D computer programs like the ability to extrude along paths, subtract and add meshes through Boolean expressions and now we will examine revolving-type, or spinning commands. The commands used for these effects are found in the Tool Shelf and are visible when in Edit Mode. The Spin and Screw commands can be used to revolve around a center point with duplicate objects or smooth spinning. You can also provide an offset that will create a spiral. The process to get them to work can be confusing to beginners so we'll create some basic shapes. Creating Screws and Gears There are actually mesh add-on tools that can create both of these items easily that will be discussed later in the chapter, but for now, we will look at the traditional way to create these items. Screws and Springs: In order to make these items, you need a closed shape for the profile (ex. circle or triangle) and a 2-vertex line that controls the spacing from one coil to the next. We'll make a screw form for our first example. Start by adding a Plane. In Edit mode, select the 2 right side verticies and scale them down to make a triangle form that will represent the triangle thread. Move the 3D cursor to the left side and place it where you want the center of the screw to be. Now add another plane (while still in edit mode), delete the 2 right side verticies so that all you have is a line, and place those 2 verticies on the 3D cursor. These 2 verticies control the distance between the coils and must be part of the 1 st mesh. If they are not joined together, use Ctrl-J to join them. My example has the line the same size as the edge of the triangle. This means that the threads created will be tight together. If you want space between the threads, make the line longer. I place these 2 point on the 3D cursor so it is easier to delete them later. Stay in Edit mode. Now, use the A key to select All verticies. The line and triangle verticies should all be selected. Make sure you are in a principle view since the spinning will occur related to your view. Select the Screw command. 20-1

When you select the Screw command, additional options will display below the Tool Shelf. Steps will control the quality of the circular curve (I used 32). Turns is the number of coils. Center and Axis will do some fine-tuning for you. By spinning the mesh, you will be able to select the string of verticies created from the line down the center. In order to make a spring, you do the exact same thing as the screw, except you use a circle instead of a plane. I will create 2 examples using a short line for close coils and a longer line for wider coils. 20-2

RoboDude Asks: How could I animate a spring stretching and compressing? Remember how we made shape keys? Scale the shape along the axis and use the slider to animate it. Gears: Since a gear uses a 3D shape for the tooth and not just a 2D profile like screws and springs, we need to use the Spin command for that and duplicate the object as it is revolved. To start, add a cube, switch to a front view and shape the one edge to look like a wedge. I selected the 4 right edge verticies and hit S to scale and Z to scale on the Z axis only. This is a pretty simple gear tooth, but good for discussion. Now move the 3D Cursor to a location where you would like the center to be. (still in the front view). Enter Edit Mode and select all verticies. In the Tool Shelf, select the Spin command. You will need to adjust: Steps to match the number of teeth. Degrees to 360 (full circle). Dupli may need to be checked to duplicate verticies rather than spin them. RoboDude Says: After spinning an object, you will probably have a double set of verticies over the original tooth. Select all verticies and use the Remove Doubles command in the Tool Shelf. To finish off the gear, add a cylinder to the center and shape/scale it to fit the teeth. You could also use Boolean modifiers to cut holes for more detail. Join the meshes together when finished. 20-3

Creating Revolved Shapes If you wanted to make a revolved shape, like a goblet or an alien flying saucer, you could start with a circle and extrude it to make the shape, but you could also use the Spin command. For this example, I started with a plane, deleted one vertex, and shaped/extruded the mesh into the profile of a goblet. Make sure the 3D Cursor is somewhere on the center axis line of the mesh. Switch to a front view (or whichever view you need) so you are looking down at the shape and displays as a line. Spinning is related to the view you are working with. Just like we did for the gear, make sure all verticies are selected and hit the Spin command. You will need to change the Steps (I used 32), and the Degrees to 360 for a full circle. You will also want to select all verticies and Remove Doubles. To the left is a profile extruded in the top view. The examples show spinning that shape in a front view and a side view. The active view at the time does make a difference! Don't forget- there are Modifiers listed that can do some of these features, only a bit differently. You can actually specify an object for an axis and a few other things. Feel free to experiment with them now that you have a better understanding of how to do revolves. 20-4

Blender Add-On Meshes Using the above techniques have always been in Blender and can work well for making mechanical parts like screws, bolts and gears, but with version 2.5, there are now easier ways to do these things. For the past several releases, there has been a script included with Blender called Bolt Factory. It worked great for making bolts and nuts, but many users didn't know it existed. Now, you can have that feature (and others) appear in the Shift-A add menu by enabling the Add-Ons in the User Preferences menu. This has been discussed earlier in the book, but here are the details again. Go to the File pull-down menu and select User Preferences. In there, you will see a tab called Add-Ons. There are a lot of nice features you may want to use in there and by checking the box, the script will be enabled. For now, we are checking Add Mesh- Bolt Factory and Add Mesh-Gears. If you want these enabled at all times, save the defaults. There are also many other mesh types that could be useful in the Add-Ons. These features are pretty simple and easy to figure out, but here are the basics: Bolt Factory: Chapter 20- Springs, Screws and Gears When you hit Shift-A now, you will see the 2 new options in the mesh menu. By selecting Bolt, you will see a list of options in the Tool Shelf area. You can select bolt or nut, a preset metric size, head shape and type, lengths, etc. Almost everything you need for quick hardware. Gears: There are 2 different types of gears you can add. A worm gear and a gear (spur gear). You have many setting options that can be changed with terminology related to real gear development. 20-5

Gear Design Practice Exercise Create a worm gear and a spur gear to mesh with each other using the information discussed in this chapter. You can use the Spin and Screw Tool Shelf commands or use the Gears Add-On in the User Preferences. Either method, try to keep the gear teeth equal on each part. Try using the copy command for the basic tooth shape. Add materials, textures and appropriate lighting. Make a 200 frame animation of the gears turning. Try to make them mesh perfectly! Remember the Linear Extrapolation options available in the Graph Editor Window. All you need to do is create a small section of the animation and let the computer do the rest! If you need a refresher, review the animation chapter and page 9-9 for animating the light in the lighthouse. ** Call the instructor when finished** 20-6