Insignia - Icon LASER MARKING SYSTEMS 1998-2005 To Order Parts Contact: 1(866) 612-8619 / Fax: (407) 926-3551 or Visit Our Website:
TABLE OF CONTENTS Insignia - Icon DESCRIPTION PAGE Insignia Control Cabinet (front view) Parts List... 1 Figure 1-1... 2 Insignia Control Cabinet (rear view) Parts List... 3 Figure 1-2... 4 Insignia Computer Chassis Parts List... 5 Figure 1-3... 6 Insignia / Icon Cooling System Parts List... 7 Figure 1-4... 8 Insignia / Icon Laser Rail Parts List... 9 Figure 1-5... 10 Insignia / Icon Spares Kits & Test Equipment Spares Kits... 11 Arc Lamp Maintenance Kit... 12 Optical Cleaning Kit... 13 Master Maintenance Kit... 14 Control Laser Corporation... 15 TOC
Insignia Control Cabinet (front view) Parts List / Figure 1-1 Item # Description Part # 1 Keyboard, compact, open frame 227946 2 Drive, floppy, 1.44 meg 235083 3 Disk, CD Rom 229604 4 Power Supply, Switching +/- 28 volt, 4 amp 230700 5 Power Supply, Assembly, +/- 28 volt & 25Vdc 230867 6 Power Supply, Switching, 25 volt, 55 watt 229358 7 F6 / F7 Fuse, 5 x 20mm, T.D., 4amp, 250vac 232664 8 F9 / F10 Fuse, 5 x 20mm, T.D., 3.15amp 250vac 229852 9 F11 / F12 Fuse, 5 x 20mm, T.D., 5amp 250vac 228436 10 F13 /F14 Fuse, 5 x 20mm, T.D., 1.6amp 250vac 228430 11 Slave Card, Fiber Optic, Link 2 229942 11A Slave Card, HFP 232920 12 F15 Fuse, 5 x 20mm, T.D.,.5amp 250vac 228436 13 F16 Fuse, 5 x 20mm, T.D.,.5amp 250vac 228436 14 F2 Fuse, 5 x 20mm, T.D.,.5amp 250vac 228436 15 F8 Fuse, 5 x 20mm, T.D.,.5amp 250vac 228436 16 F4 / F5 Fuse, 5 x 20mm, T.D., 10amp 250vac 231154 17 F1 / F3 Fuse, 5 x 20mm, T.D., 1.6amp 250vac 228430 18 Fan 208 / 240vac, 119cfm, 4.68 square 228540 19 Power Distribution, PCB Assembly 232760 20 LED, 6 Chip, 14vac (lens cap, amber 227532) 227380 21 3-Position Key Switch 230092 22 2-Position Shutter Sw. 228764 23 Contact Block, E-Stop 228236 23A Actuator Block, E-Stop 228240 1
Insignia Control Cabinet (front view) Figure 1-1 2
Insignia Control Cabinet (rear view) Parts List / Figure 1-2 Item # Description Part # 1 Dual Computer Assy., Fiber Optic (single=227920) 227922 1A Dual Computer Assy., HFP (single=234546) 234571 2 RF Driver Assy., 24 Mhz, Fiber Optic 228692 2A RF Driver Assy., 24 Mhz, HFP 234006 3 Arc Lamp Power Supply 4.5 KW 227090 3A Arc Lamp Power Supply 6W (green, U.V., D.E. models) 231304 4 Heat Exchanger Assy., Air to water 229806 5 I/O Rack 8- in / 8-out, HFP 232542 6* I/O Rack Interface Cable, 3 ft. 233630 * This part is not shown in the image 3
Insignia Control Cabinet (rear view) Figure 1-2 4
Insignia Computer Chassis Parts List / Figure 1-3 Item # Description Part # 1** Motherboard, Raptor 235006 2 Hard Drive, Multi-Gig, IDE 234555 3 Power Supply, ATX 234554 3A Power Supply, Micro ITX, (Raptor Models) 235214 4 Host Card, Fiber Optic 230098 4A Host Card, HFP 232596 5 HFP, I/O, Expansion 232912 ** Includes processor, Heatsink / Fan, 512MB Ram. Only available for systems currently using Raptor Motherboard 5
Insignia Computer Chassis Figure 1-3 6
Insignia / Icon Cooling System Parts List / Figure 1-4 Item # Description Part # 1 Cartridge, DI, 3/8 Hose Nipple 10.2 072835 2 DI / Temperature Sensor Assembly 234972 3 Switch, 2 position, level 228014 4 Switch, Flow, 3 GPM 228000 5 Pump, water, 1 H.P., 1-PH 234891 6 Solenoid Valve, 2 way, 24 VDC, NC 230224 7 Solenoid Valve, 2 way, 24 VAC. NC 225383 8 Heat Exchanger, Stainless Steel, water to water 227574 7
Insignia / Icon Cooling System Figure 1-4 8
Insignia / Icon Laser Rail Parts List / Figure 1-5 Item # Description Part # 1 Flow Tube, Lamp 227534 2 Arc Lamp, Krypton, 79mm 227682 3 Ceramic Reflector, Top 227536 4 O-Ring, Cavity 227582 5 Dual Servo PCB (retrofit kit) NI-DSRK 6 Galvo Motor, 6870 (x) 229716 7 Mirror, MTD 18mm X-Axis (6870 motor only) 230506 7A Mirror, MTD 18mm X-Axis (6240 motor only) 235339 8 Galvo Motor, 6870 (Y) 229716 9 Mirror, MTD 18mm Y-Axis (6870 motor only) 230508 9A Mirror, MTD 18mm Y-Axis (6240 motor only) 235340 10 Laser Diode Alignment Kit 230236 11 Servo Interface PCB Assy. (fiber optic systems) 229640 11A Slave Link I PCB Assy. (fiber optic systems) 227744 12 12 Flat Field Lens 228828 12A 6 Flat Field Lens 228830 13 Protective Window 12 / 6 Lens 234832 14 Laser Module Assy.,.50z 230020 15* 6240 X / Y Scan Kit (HFP models only) 233764 * This part is not shown in the image 9
Insignia / Icon Laser Rail Figure 1-5 10
Level I Spares Kit PN: 229518 - Spares Kit includes the following: PN Description Qty 072835 Cartridge, DI 3/8 hose nip 10.2 2 227380 LED, 6-chip 585 nm T-1-3/4 14VAC 4 227534 Lamp Flow Tube 2 227682 Lamp, CW, Krypton - 79mm Arc 4 228430 Fuse, 5x20MM T.D., 1.6AMP 250VAC 4 228436 Fuse, 5x20MM T.D., 0.5AMP 250VAC 6 229852 Fuse, 5x20MM T.D., 3.15AMP 250VAC 2 231154 Fuse, 5x20MM T.D., 10AMP 250VAC 2 232664 Fuse, 5x20MM T.D., 4AMP 250VAC 2 2802-00467 Strainer, Suction 2 2204-00843 30 Amp Console Fuses 2 Level III Spares Kit PN: 230028 - Spares Kit includes the following: PN Description Qty 228692 RF Driver Assy. (Fiber Optic) 1 230020 Laser Module Assy. 1 230234 Water Cooler Assy. 1 234007 Power Distribution Assy. (Fiber & HFP) 1 11
Arc Lamp Maintenance Kit A Complete Kit with the essentials to maintain and protect your lamp-pump laser investment. Designed and tested to ensure the best performance and longevity from your Krypton Arc Lamp. Guaranteed to increase lamp life and protect your laser system from costly lamp explosions! HIGHLIGHTS A complete set of DI water test and measurement devices in one convenient kit including: High flow T-Strainer assembly with clear polypropylene bowl, stainless steel mesh, integrated pressure test point and temperature indicator strip. Digital rate / flow meter with LCD readout. 1-10 GPM / 150 psig. PVC Housing. Powered by lithium batteries for approx 9,000 hours of operation. "Dip-Style" Water conductivity tester w/ easy to read digital display. 0 to 200.0, 0 to 2000 μs; 0 to 20.00 ms. Valox housing and stainless steel electrodes for good chemical compatibility. Built in water temperature indicator. Pressure measuring device. Hose Clamps w/ 1/2" barb fittings. BENEFITS Lack of water flow and high water temperatures are key contributors in lamp degradation and lamp failure. These conditions can cause high voltage arc lamps to fail prematurely resulting in harmful glass particles being pulled into the laser cooling system. This kit comes with everything you need to measure the critical aspects in maintaining laser arc lamp performance and protecting the laser system from harmful lamp explosions. Additionally, the Laser Arc Lamp Maintenance Kit comes with all the tools needed to measure water purity, which is also a key component in ensuring lamp ignition and proper laser performance. Easy to read displays allow for quick and accurate readings of flow and temperature while the stainless steel particle filter captures any harmful particles without causing any water flow restrictions. 12
Optical Cleaning Kit A Complete Kit filled with the essentials for Laser Optic and General Lens cleaning and maintenance to ensure the best performance from your optical components. HIGHLIGHTS A complete set of supplies in one convenient cleaning kit including: Specially formulated Laser Optic Cleaning Solution, which will not harm optical coatings or leave any residue. 100 Optical Cleaning Swabs 30 Latex anti-static finger cots 5 Booklets of lint-free Lens Cleaning Tissue Optical Blower Bulb Bausch & Lomb 10x Inspection Loupe APPLICATIONS Ideal solution to clean and maintain optical components in pristine condition. For use on a variety of laser optics, lenses, mirrors, and optical instruments. KEY FEATURES Scientifically formulated cleaning agent specifically designed for optics, lenses, and optical instruments. Cleans without trace residues. Removes all common contaminants. Will not harm standard optical coatings. 13
Master Maintenance Kit Improve your laser s performance, reliability, and reduce down time. Keep your laser running at peak efficiency with Control Laser s full range of analytic and diagnostic equipment. The Master Maintenance Kit has all the diagnostic tools needed to analyze problems and increase the effectiveness of your preventative maintenance program. Keep your laser running like new with the Master Maintenance Kit. Guaranteed to lower operating / maintenance costs by maintaining the laser s peak performance. KIT CONTAINS RF Meter w/ Female BNC Connector 100-Watt Power Detector w/ Heat Sink & 3 Coax Cable Digital Flow Meter Infrared Hand Viewer 60-Watt Dummy Load w/ Coax Connector One Pair Laser Safety Glasses Water Conductivity Kit Aluminum carrying case with Custom Foam inserts 14
Founded in 1967, Control Laser Corporation (CLC) has been providing the most effective laser marking and micromachining systems to industries worldwide for over 40 years. What sets us apart from our competitors is our dedication to quality and our long-term relationship to our customers. We offer the largest selection of wavelength lasers and system solutions on the market today. Control Laser also provides customized fully automated systems designed around your specific needs and application. We re prepared to dedicate our resources, engineers, and qualified technicians to ensure top quality production and material processing results. 15
To Order Parts Contact: 1(866) 612-8619 / Fax: (407) 926-3551 or Visit Our Website: Control Laser Corporation 2419 Lake Orange Drive, Orlando, FL 32837 Main Line: (407) 926-3500 / Main Fax: (407) 926-3590 2009 Copyright, Control Laser Corporation, All Rights Reserved.