Technical Manual RS LONDON Platform ReSound A/S Global Technical Operations http://gto.gnresound.com Lautrupbjerg 7 DK-2750 Ballerup Denmark
Table of Contents Form-Factor-Matrix & Product Information... 3-7 Colour overview... 8-9 Part list - LO85 models...10 Part list - LO90 models...11 Part list - CROS...12 Part list - accessories (pediatrics all form factors)...13 Part list - programmed service modules...14 Part list - test & prog equipment 70/80...15 Part list - test & prog equipment 90...16 Part list - separate HSG parts...17-22 Part list - thin tubes & domes...23-24 Disassemble - 90 models...25 Disassemble...26-28 Replace parts...29-32 Service & Postponement Procedure...33 Test equipment - 70/80 models...34 Testing - 70/80 models...35-37 Test equipment - 90 models...38 Testing - 90 models...39 Wireless test / connection test...40 Page 2 of 40
Form-Factor-Matrix & Prod Info - ENZO, ENZO 2 & ENZO 3D Models (LO90) This Tech Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information Platform (C4.5) Family Model LONDON (LO90) CK (Cloud Key) SUPER POWER BTE Batt size 675 zinc air no LED - manual child lock LONDON (LO90) SUPER POWER BTE Batt size 675 zinc air no LED - manual child lock ENZO 3D 9 (MFI) ENZO 3D 7 (MFI) ENZO 3D 5 (MFI) ENZO 2 9 (MFI) ENZO 2 7 (MFI) ENZO 2 5 (MFI) ENZO 9 (MFI) ENZO 7 (MFI) ET998-DW ET798-DW ET598-DW EN998-DW EN798-DW EN598-DW EO998-DW EO798-DW Data Sheet Doc No 400740000 400504000 400303000 ENZO 5 (NO-MFI) EO598-DW HI available in these colours: HSG parts - colour overview: Light Blonde (LBL) All HSG parts are LBL Medium Blonde (MBL) All HSG parts are MBL Dark Brown (DBR) All HSG parts are DBR Beige (BGE) All HSG parts are BGE Black (BLK) All HSG parts are BLK Anthracite 2 (ANT2) All HSG parts are ANT2 Silver (SIL) SIL HSG TOP, BOT & BAT DR. BLK PB & TGL/LID Pearl White (PRL WHT) PRL WHT HSG TOP, BOT & BAT DR. WHT PB & TGL/LID Sterling Grey (STG) All HSG parts are GRY Black Gloss (BLK GLS) BLK GLS HSG TOP, BOT & BAT DR. BLK PB & TGL/LID Child batt lock Please also see doc 0226100 TECH MAN UNITE PLUS for information about wireless accessories Page 3 of 40
Form-Factor-Matrix & Prod Info - UP SMART / M Models (LO90) This Tech Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information Platform (C4.5) Family Model LONDON (LO90) SUPER POWER BTE Batt size 675 zinc air (PEDIATRIC) with LED and automatic child lock HI available in these colours: Light Blonde (LBL) Medium Blonde (MBL) Dark Brown (DBR) Monza Red (MON RED) Anthracite 2 (ANT2) Silver (SIL) White Light Blue (WHT/LHT BLU) Pearl White (PRL WHT) White Pink (WHT/PINK) Ocean Blue (OCN BLU) Sterling Grey (STG) Black Gloss (BLK GLS) UP SMART 9 (MFI) UP SMART 7 (MFI) UP SMART 5 (NO-MFI) UP SMART 5 M (MFI) HSG parts - colour overview: All HSG parts LBL All HSG parts MBL All HSG parts DBR MON RED HSG TOP, BOT & BAT DR. BLK PB & TGL/LID All HSG parts ANT2 SIL HSG TOP, BOT & BAT DR. BLK PB,TGL/LID WHT HSG BOT, BAT DR, PB & TGL/LID. LHT BLU TOP HSG PRL WHT HSG TOP, BOT & BAT DR. WHT PB & TGL/LID WHT HSG BOT, BAT DR, PB & TGL/LID. PINK TOP HSG OCN BLU HSG TOP, BOT & BAT DR. BLK PB & TGL/LID ALL parts GRY BLK GLS HSG TOP, BOT & BAT DR. BLK PB & TGL/LID UPS998-DLW UPS798-DLW UPS598-DLW UPS598M-DLW Data Sheet Doc No 400312000 MFI = MADE FOR IPHONE DLW Models (L = LED) LBL MBL DBR MON RED ANT2 SIL WHT/ LHT BLU PRL WHT WHT/ PINK OCN BLU STRL GRY BLK GLOSS Please also see doc 0226100 TECH MAN UNITE PLUS for information about wireless accessories Page 4 of 40
Form-Factor-Matrix & Prod Info - LiNX Models (LO85) This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information Platform (C4.5) Family Model LONDON (LO85) POWER BTE wireless batt size 13 zinc air LiNX 9 (MFi) LiNX 7 (MFi) LiNX 5 (NO MFi) LN988-DW LN788-DW LN588-DW Data Sheet Doc No 400304000 LONDON (LO85) POWER BTE wireless Tinnitus batt size 13 zinc air LiNX 9 TS (MFi) LiNX 7 TS (MFi) LNT988-DW LNT788-DW 400308000 LONDON (LO85) STD BTE wireless batt size 13 zinc air LiNX 9 (MFi) LiNX 7 (MFi) LiNX 5 (non MFi) LN977-DW LN777-DW LN577-DW 400304000 LONDON (LO85) STD BTE wireless Tinnitus batt size 13 zinc air LiNX 9 TS (MFi) LiNX 7 TS (MFi) LNT977-DW LNT777-DW 400307000 Note: For the LNx77 models, the hook must always be with filter. For the LNx88 models, the hook must always be without filter. Only LNx77 models can be configured to open version with thin tube/adapt. See also the Data Sheet for more tech data. None of the models has LED Please also see doc 0226100 TECH MAN UNITE PLUS for information about wireless accessories Page 5 of 40
Form-Factor-Matrix & Prod Info - UP SMART / M Models (LO85) This Tech Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information Platform (C4.5) Family Model LONDON (LO85) POWER BTE Batt size 13 zinc air (PEDIATRIC) with LED and automatic child lock LONDON (LO85) STD BTE Batt size 13 zinc air (PEDIATRIC) with LED and automatic child lock UP SMART 9 (MFI) UP SMART 7 (MFI) UP SMART 5 (NO MFI) UP SMART 5 M (MFI) UP SMART 9 (MFI) UP SMART 7 (MFI) UP SMART 5 (NO MFI) UP SMART 5 M (MFI) UPS988-DLW UPS788-DLW UPS588-DLW UPS588M-DLW UPS977-DLW UPS777-DLW UPS577-DLW UPS577M-DLW Data Sheet Doc No 400311000 400310000 If an ADULT version without the automatic child lock and the visible LED light is requested for the HI, a replacement pack/kit containing new batt door w manual open/lock and top HSG without the hole for the LED can be ordered - please see page Replacement Packs UP SMART 70/80 for further info MFI = MADE FOR IPHONE DLW Models (L = LED) For UPSx77 models, the hook must always be with filter For UPSx88 models, the hook must always be without filter For the High Gain configuration of the UPSx88 models, the metal hook must be chosen (w/o filter) Only UPSx77 models can be configured to open version with thin tube/adapt LED CHILD LOCK Please also see doc 0226100 TECH MAN UNITE PLUS for information about wireless accessories Page 6 of 40
Form-Factor-Matrix & Product Information - UP Models (LO85) This Tech Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix. Furthermore the doc No for Data sheet is listed for a more detailed product information Platform (C4.5) Family Model LONDON (LO85) POWER BTE Batt size 13 zinc air (PEDIATRIC) with LED and automatic child lock LONDON (LO85) STD BTE Batt size 13 zinc air (PEDIATRIC) with LED and automatic child lock UP 9 UP 7 UP 9 UP 7 UP988-DLW UP788-DLW UP977-DLW UP777-DLW Data Sheet Doc No 400217000 400216000 Configurations: UPx88-DLW UPx88-DLW HP UPx77-DLW UPx77-DLW OPEN MFI = MADE FOR IPHONE DLW Models (L = LED) LED For UPSx77 models, the hook must always be with filter For UPSx88 models, the hook must always be without filter For the High Gain configuration of the UPSx88 models, the metal hook must be chosen (w/o filter) Only UPSx77 models can be configured to open version with thin tube/adapt CHILD LOCK Please also see doc 0226100 TECH MAN UNITE PLUS for information about wireless accessories Page 7 of 40
Colour Overview HSG Parts - LiNX models (LO85) HI Colour Housing Parts - Colours TGL LID PB TGL TOP HSG BOT HSG BATT DOOR LIGHT BLONDE (LBL) LBL LBL LBL LBL LBL LBL MEDIUM BLONDE (MBL) MBL MBL MBL MBL MBL MBL DARK BROWN (DBR) DBR DBR DBR DBR DBR DBR BEIGE (BGE) BGE BGE BGE BGE BGE BGE MONZA RED (MON RED) BLK PNT BLK PNT BLK MON RED MON RED MON RED BLACK (BLK) BLK BLK BLK BLK BLK BLK ANTHRACITE2 (ANT2) ANT2 ANT2 ANT2 ANT2 ANT2 ANT2 METAL (MET) BLK PNT BLK PNT BLK MET MET MET PEARL WHITE (PRL WHT) WHT PNT WHT PNT WHT PRL WHT PRL WHT PRL WHT OCEAN BLUE (OCN BLU) BLK PNT BLK PNT BLK OCN BLU OCN BLU OCN BLU STERLING GREY (STG) GRY GRY GRY GRY GRY GRY BLACK GLOSS (BLK GLS) BLK PNT BLK PNT BLK BLK GLS BLK GLS BLK GLS PNT = FOR PAINTED (to be used with other painted HSG parts) LBL MBL DBR BGE MON RED BLK ANT2 MET PRL WHT OCN BLU STG BLK GLS Page 8 of 40
Colour Overview HSG Parts - UP & UP SMART / M Models (LO85) HI Colour Housing Parts - Colours TGL LID PB TGL TOP HSG BOT HSG BATT DOOR LIGHT BLONDE (LBL) LBL LBL LBL LBL LBL LBL MEDIUM BLONDE (MBL) MBL MBL MBL MBL MBL MBL DARK BROWN (DBR) DBR DBR DBR DBR DBR DBR MONZA RED (MON RED) BLK PNT BLK PNT BLK MON RED MON RED MON RED ANTHRACITE 2 (ANT2) ANT2 ANT2 ANT2 ANT2 ANT2 ANT2 METAL (MET) * BLK PNT BLK PNT BLK MET MET MET WHITE/LIGHT BLUE (WHT/LHT BLU) LHT BLU WHT WHT LHT BLU WHT WHT PEARL WHITE (PRL WHT) WHT PNT WHT PNT WHT PRL WHT PRL WHT PRL WHT WHITE/PINK (WHT/PINK) PINK WHT WHT PINK WHT WHT OCEAN BLUE (OCN BLU) BLK PNT BLK PNT BLK OCN BLU OCN BLU OCN BLU STERLING GREY (STG) * GRY GRY GRY GRY GRY GRY BLACK GLOSS (BLK GLS) BLK PNT BLK PNT BLK BLK GLS BLK GLS BLK GLS * UP SMART models only PNT = FOR PAINTED (to be used with painted HSG parts) WHT /PINK WHT LHT BLU STG MET PRL WHT ANT2 BLK GLS LBL MBL DBR MON RED OCN BLU Page 9 of 40
Part List - LO85 Models Description Part No Description Part No TONE TUBE, BABY (without filter) * 17006200 TONE TUBE, CHILD (without filter) * 17006000 TONE TUBE, ADULT (without filter) * 17508500 THIN TUBE ADAPT W/FILTER (STD BTE only) 17452100 FILTER, HOOK,4 PCS * 15322100 ADULT HOOK W/FILTER * 17562600 BABY HOOK W/FILTER * 17497200 CHILD HOOK W/FILTER * 17497100 TONE TUBE,ASM,LO 85,ADULT (metal hook) * 18068700 TONE TUBE,ASM,LO 85,BABY (metal hook) * 18068800 PIN, Ø0.60 X 6.05 (BOT HSG) 16059700 PIN Ø0,60 X 4,50 (batt door) 17010500 LED COVER, MLD, LO85,NANO (transp) (UP/UPS) 18717000 PB CAP, SINGLE (soft silicone) 17007700 TOGGLE CAP, DOUBLE (soft silicone) 17007900 PIN REMOVAL TOOL, PACKED 15502500 CHILDLOCK, RED (colour marker) 15966400 CHILDLOCK, BLUE (colour marker) 15966401 KIT,HOOKS,CHILDLOCK,77,OPEN (LINX STD BTE) 18670700 KIT,HOOKS,CLR MKR,88 (LINX POWER) 18611200 KIT,HOOKS,CLR MKR,PED,LO85 (STD BTE UP/UPS) 18435800 KIT,HOOKS,CLR MKR,PED,LO85 (Power BTE UP/UPS) 18291200 RETENTION BAT,RS,LO85,RED (UP/UPS) 17529401 RETENTION BAT,RS,LO85,BLUE (UP/UPS) 17529402 CHILDLOCK RELEASE TOOL,LO85 (UP/UPS) 18106800 BRUSH, BLK 17435000 AUTOPHONE MAGNETS (3 pcs) 17294600 DAI ADAPTOR 2 19901700 INTEGRD FM ADAPT HA,RS,NANO (EU) 18157600 INTEGRD FM ADAPT HA,RS,NANO (US/CA) 18157601 * For STD BTE, the hook must always be with filter. For Power models the hook must always be without the filter inserted. For High Gain configuration of the Power models, the metal hook must be chosen and always be without filter - also indicated on the Form-Factor-Matrix page Integrated FM adapt Cleaning loop Brush, black Magnet Childlock release tool Pin removal tool Reten. bat (colour mrk) DAI adapt 2 (for 3 pin euro plug) Page 10 of 40
Part List - LO90 Models Description Part No Description Part No PIN,0.60X6.80 (for batt dr and for TGL) 16949100 PIN,0.60X5,65 (top/bot HSG hook end) 16059300 KIT,PINS,LO90 BAT & VC/TGL,5PCS 19216100 TOGGLE CAP,SGL (soft silicone) 17525600 PB CAP,SGL (soft silicone) 18339300 KIT,COLOUR MARKERS,LO90 (ENZO) 19191200 KIT,ADULT HOOK,CLR MKR,LO90 (UP SMART) 19079600 CHILD LOCK,LO90,PTD (ENZO/ENZO 2 only) 19094700 TONE TUBE, ADULT,LO90,GLUE,ASM 19283600 TONE TUBE, BABY,LO90,GLUE,ASM 19284100 LED COV,MLD,NANO (transp) for UP SMART only 18717000 COLOUR MARKER,LO90,RED 18538200 COLOUR MARKER,LO90,BLUE 18538201 BRUSH, BLK 17435000 FM02,NB (US/CA) 19079900 FM02,HA (EU) 18645600 FM02,HA,PED,ANT (pediatric) 19396400 FM02,HA,PED,WHT (pediatric) 19396411 FM02,NB,PED,ANT (pediatric) 19396500 FM02,NB,PED,WHT (pediatric) 19396511 DAI-PRGM,LO90,PKG (DAI/prog adapt 90) 19299400 DAI & PRG,LO90,PED,PKG (pediatric) 19396700 KIT,PROG,SUPER POWER,LO90 (pins,mandrel pin tool,dai/prog adapt 90) 19215000 KIT,PROG,SUPER POWER,LO90,PED (pediatric) 19396800 CHILDLOCK RELEASE TOOL 18106800 AUTOPHONE MAGNETS (3 pcs) 17294600 MANDREL,PIN TOOL (pin removal tool) 18965200 DAI & Prog adapt w CS44 prog socket and prepared for Euro 3 pin plug 19299400 Childlock (to attach the ENZO/ENZO 2 /ENZO 3D bot HSG) Magnet Cleaning loop Magnet Colour marker location MANDREL,PIN TOOL Childlock release tool FM02 Brush, black Page 11 of 40
Part List - CROS Description Part No CROS,SUREFIT,EUROPLUG,SMALL* 20040500 CROS,SUREFIT,EUROPLUG,MEDIUM * 20040600 CROS,SUREFIT,EUROPLUG,LARGE * 20040700 CROS,SUREFIT,AUDIO SHOE,SMALL * (fits LO85 models only) 20040900 CROS,SUREFIT,AUDIO SHOE,MEDIM * (fits LO85 models only) 20041000 CROS,SUREFIT,AUDIO SHOE,LARGE * (fits LO85 models only) 20041100 * Lengths: S = 25 cm, M = 28 cm, L = 31 cm (excl CROS hook) CROS,SF EURO PLUG to be plugged in to a suitable DAI shoe. Can be used for both LO85 & LO90 models CROS,SF AUD SHOE (shoe is fixed to the cable) To be used for LO85 models Please also see: Doc 400604000 UG,CROS/BICROS,SUREFIT (User Guide) & 400650000 DS,CROS/BICROS,SUREFIT,GB (Data Sheet) Page 12 of 40
Part List - Accessories Pediatrics (fit all form factors) Blister packs with guides Part No BEND AND GO KIT 19229700 BEND AND GO 19056800 CLIP AND GO 19057000 STICK AND GO 19212500 Bend & Go (pediatrics) L & R Bend & Go and 1 set tape KIT Bend & Go (pediatrics) 10 sets of tape Bend & Go Stick & Go (pediatrics) 15 sets of stickers Clip & Go (pediatrics) 1 x Clip & Go Page 13 of 40
Part List - Programmed Service Module/ASM FRAME Serv Mod/ASM Frame prog UPS & UPS M (LO90) Serv Mod/ASM Frame prog UPS & UPS M (LO85) Part No UPS998-DLW 19227800 UPS798-DLW 19227900 UPS598-DLW 19228000 UPS598M-DLW 19966100 Part No UPS988-DLW 19226100 UPS788-DLW 19226200 UPS588-DLW 19226300 UPS588M-DLW 19966200 UPS977-DLW 19226400 UPS777-DLW 19226500 UPS577-DLW 19226600 UPS577M-DLW 19966300 The service modules are non serviceable at local site. Instead the defective ones must be returned to Global Repair Site Serv Mod/ASM Frame prog LiNX (LO85) Part No LN988-DW 19231900 LN788-DW 19232000 LN588-DW 19232100 LNT988-DW (TS) 19232200 LNT788-DW (TS) 19232300 LN977-DW 19232500 LN777-DW 19232600 LN577-DW 19232700 LNT977-DW (TS) 19232800 LNT777-DW (TS) 19232900 Serv Mod/ASM Frame prog ENZO 3D (LO90) Part No ET998-DW 20562500 ET798-DW 20562600 ET598-DW 20562700 Serv Mod/ASM Frame prog ENZO 2 (LO90) Serv Mod/ASM Frame prog ENZO (LO90) Serv Mod/ASM Frame prog UP (LO85) Part No EN998-DW 19876600 EN798-DW 19876700 EN598-DW 19876800 Part No EO998-DW 19228700 EO798-DW 19228800 EO598-DW 19228900 Part No UP777-DLW 18716600 UP977-DLW 18716700 UP788-DLW 18716800 UP988-DLW 18716900 Note: The serv module (LO90) is delivered with a new unique s/n. Replacing the serv module therefore means change of s/n S/n label is placed next to batt springs Serv Module/ASM FRAME LO85 Serv Module/ASM FRAME LO90 Page 14 of 40
Part List - Test & Prog Equipment (LO85 models) Test Equipment Part No PROG. CABLE EXTENSION, MILANO 17517800 SERVICE JIG/FIXTURE 16695100 COUPL MIC,TSYS,TM-12,MEASURED 18220700 TEST FRAME 16902800 BATTERY PILL, 13+ 17449400 PROG CABLE R (CS44) 9022 907 69019 PROG CABLE L (CS44) 9022 907 69029 PROGRAMMING ADAPT (generic) - incl clips 18041400 PROG ADAPTOR 2 (not to be used for DSA6000 HI test - only for fittting purpose) 19902500 AIRLINK,COMP (for WL connection test) *** 17292000 AIRLINK 2,GENERIC (for wireless connection test) *** 17292002 PROG ADAPTOR CABLE,L,500 * 18331000 PROG ADAPTOR CABLE,R,500 * 18331100 PROG ADAPTOR CABLE,L,2500 * 18331200 PROG ADAPTOR CABLE,R,2500 * 18331300 CLIP,PROGRAMMING ADAPTOR,RED ** 17736900 CLIP,PROGRAMMING ADAPTOR,BLUE ** 17736901 ***Prog adapt with fixed cable - only to be used during fitting ** To be used with prog adapt p/n 18041400 only ***Both airlinks can be used PRG ADAPTOR 2 (CS44) p/n 19902500 can be used during fitting using fitting SW (not to be used for DSA6000 test) Prog adapt w/fxd cable 70/80 can be used during fitting using fitting SW Pics of test equip are shown on the last pages Page 15 of 40
Part List - Test & Prog Equipment (LO90 models) Test Equipment Part No PROG. CABLE EXTENSION, MILANO 17517800 TEST JIG, DELHI90 18985500 COUPL MIC,TSYS,TM-12,MEASURED 18220700 BATTERY PILL, 675+ 17449500 PROG CABLE R (CS44) 9022 907 69019 PROG CABLE L (CS44) 9022 907 69029 AIRLINK 2,GENERIC (for WL connection test) * 17292002 AIRLINK,COMP (for WL connection test) * 17292000 *Both airlinks can be used. The AIRLINK2 must however be used when handling ENZO 3D Pics of test equip are shown on the last pages Page 16 of 40
Part List - HSG Parts - ENZO, ENZO 2 & ENZO 3D (LO90 models) COLOUR HSG PART TGL LID * PB TOGGLE HSG TOP HSG BOT BATT DOOR EOx98-DW ENx98-DW ETx98-DW EOx98-DW ENx98-DW ETx98-DW LBL 19228201 19227701 19228101 19228401 19228601 20540501 19228501 19948201 20540401 MBL 19228202 19227702 19228102 19228402 19228602 20540502 19228502 19948202 20540402 DBR 19228204 19227704 19228104 19228404 19228604 20540504 19228504 19948204 20540404 BGE 19228205 19227705 19228105 19228405 19228605 20540505 19228505 19948205 20540405 BLK 19228208 19227708 19228108 19228408 19228608 20540508 19228508 19948208 20540408 ANT2 19228209 19227709 19228109 19228409 19228609 20540509 19228509 19948209 20540409 SIL N/A N/A N/A 19228410 19228610 20540510 19228510 19948210 20540410 WHT 19228211 19227711 19228111 N/A N/A N/A N/A N/A N/A PRL WHT N/A N/A N/A 19228414 19228614 20540514 19228514 19948214 20540414 GRY 19228220 19227720 19228120 19228420 19228620 20540520 19228520 19948220 20540420 BLK GLS N/A N/A N/A 19228425 19228625 20540525 19228525 19948225 20540425 * Can be mounted * instead of TGL Note: All parts are nano coated Please see Colour Overview on the matrix page for information about colours for each housing part Page 17 of 40
Part List - HSG Parts - UP SMART & UP SMART M (LO90 models) COLOUR - HSG PART TGL LID * PB TOGGLE HSG TOP HSG BOT BATT DOOR LBL 19228201 19227701 19228101 19443801 19444001 19443701 MBL 19228202 19227702 19228102 19443802 19444002 19443702 DBR 19228204 19227704 19228104 19443804 19444004 19443704 MON RED N/A N/A N/A 19443906 19444006 19443706 LHT BLU N/A N/A N/A 19443807 N/A N/A BLK 19228208 19227708 19228108 N/A N/A N/A ANT2 19228209 19227709 19228109 19443809 19444009 19443709 SIL N/A N/A N/A 19443910 19444010 19443710 WHT 19228211 19227711 19228111 N/A 19444011 19443711 PRL WHT N/A N/A N/A 19443914 19444014 19443714 PINK N/A N/A N/A 19443816 N/A N/A OCN BLU N/A N/A N/A 19443918 19444018 19443718 GRY 19228220 19227720 19228120 19443820 19444020 19443720 BLK GLS N/A N/A N/A 19443925 19444025 19443725 * Can be mounted instead of TGL Note: All parts are nano coated Please see Colour Overview on the matrix page for information about colours for each housing part Page 18 of 40
Part List - HSG Parts - LiNX (LO85 models) COLOUR - HSG PART TGL LID* PB TOGGLE (TGL) HSG TOP HSG BOT BATT DOOR LBL 18100701 18099301 18100901 18101001 18101601 19227301 MBL 18100702 18099302 18100902 18101002 18101602 19227302 DBR 18100704 18099304 18100904 18101004 18101604 19227304 BGE 18100705 18099305 18100905 18101005 18101605 19227335 MON RED N/A N/A N/A 18101006 18101606 19227306 BLK 18100728 18099308 18100908 18101008 18101638 19227308 PNT BLK N/A 18099328 18100925 N/A N/A N/A ANT2 18100709 18099309 18100909 18101009 18101609 19227309 MET N/A N/A N/A 18101010 18101630 19227310 WHT 18100711 N/A N/A N/A N/A N/A PNT WHT N/A 18099311 18100911 N/A N/A N/A PRL WHT N/A N/A N/A 18101014 18101614 19227314 OCN BLU N/A N/A N/A 18101038 18101618 19227318 GRY3 18100720 18099320 18100920 18101020 18101620 19227320 BLK GLS N/A N/A N/A 18101035 18101635 19227325 * Can be mounted * instead of TGL Note: All parts are nano coated Please see Colour Overview on the matrix page for information about colours for each housing part Page 19 of 40
Part List - HSG Parts - UP SMART & UP SMART M (LO85 models) COLOUR - HSG PART TGL LID* PB TOGGLE HSG TOP HSG BOT BATT DOOR LBL 18100701 18099301 18100901 18717101 18101601 19226701 MBL 18100702 18099302 18100902 18717102 18101602 19226702 DBR 18100704 18099304 18100904 18717104 18101604 19226704 MON RED N/A N/A N/A 18717106 18101606 19226706 LHT BLU 18100707 N/A N/A 18717107 N/A N/A BLK 18100728 N/A N/A N/A N/A N/A ANT2 18100709 18099309 18100909 18717109 18101609 19226709 MET N/A N/A N/A 18717110 18101610 19226710 WHT 18100711 18099321 18100921 N/A 18101611 19226711 PNT WHT N/A 18099311 18100911 N/A N/A N/A PRL WHT N/A N/A N/A 18717114 18101614 19226714 PINK 18100716 N/A N/A 18717116 N/A N/A OCN BLU N/A N/A N/A 18717118 18101618 19226718 GRY 18100720 18099320 18100920 18717120 18101620 19226720 PNT BLK N/A 18099328 N/A N/A N/A N/A BLK GLS N/A N/A N/A 18717125 18101635 19226725 * Can be mounted * instead of TGL Note: All parts are nano coated Please see Colour Overview on the matrix page for information about colours for each housing part Page 20 of 40
Part List - ADULT Repl Packs / Kits - UP SMART & UP SMART M (LO85 models) Description Part No REPL KIT,UPS 77/88,ADULT,LBL 19711901 REPL KIT,UPS 77/88,ADULT,MBL 19711902 REPL KIT,UPS 77/88,ADULT,DBR 19711904 REPL KIT,UPS 77/88,ADULT,MON RED 19711906 REPL KIT,UPS 77/88,ADULT,ANT2 19711909 REPL KIT,UPS 77/88,ADULT,MET 19711910 REPL KIT,UPS 77/88,ADULT,WHT/LBLU 19711912 REPL KIT,UPS 77/88,ADULT,PEARL WHT 19711914 REPL KIT,UPS 77/88,ADULT,WHT/PINK 19711916 REPL KIT,UPS 77/88,ADULT,OCN BLU 19711918 REPL KIT,UPS 77/88,ADULT,ST GRY 19711920 REPL KIT,UPS 77/88,ADULT,BGL 19711925 If an ADULT version without automatic child lock and visible LED light is requested for the HI, a replacement pack containing new batt door and top HSG can be ordered. Furthermore the kit contains pins, colour markers and a guide LED will be covered CHILD LOCK By replacing top HSG to the adult top HSG in e.g LBL colour, the LED light will be covered by a LED cover in LBL colour already integrated the top HSG. The new batt door does not have the automatic child lock as shown here. Instead a manual open/lock will be possible (like ENZO 90) Page 21 of 40
Part List - HSG Parts - UP (LO85 models) COLOUR - HSG PART TOGGLE LID* PB TOGGLE HSG TOP HSG BOT BATT DOOR LBL 18100701 18099301 18100901 18717101 18101601 18717201 MBL 18100702 18099302 18100902 18717102 18101602 18717202 DBR 18100704 18099304 18100904 18717104 18101604 18717204 MON RED N/A N/A N/A 18717106 18101606 18717206 LHT BLU 18100707 N/A N/A 18717107 N/A N/A BLK 18100728 N/A N/A N/A N/A N/A ANT2 18100709 18099309 18100909 18717109 18101609 18717209 WHT 18100711 18099321 18100921 N/A 18101611 18717211 PNT WHT N/A 18099311 18100911 N/A N/A N/A PRL WHT N/A N/A N/A 18717114 18101614 18717214 PINK 18100716 N/A N/A 18717116 N/A N/A OCN BLU N/A N/A N/A 18717118 18101618 18717218 PNT BLK N/A 18099328 18100925 N/A N/A N/A BLK GLS N/A N/A N/A 18717125 18101635 18717225 * Can be mounted * instead of TGL Note: All parts are nano coated Please see Colour Overview on the matrix page for information about colours for each housing part Page 22 of 40
Part List - SUREFIT Thin Tubes & Domes (STD BTE only) THIN TUBE BLISTER PACKS (3 x cleaning tubes / 5 x thin tubes) RIGHT LEFT THIN TUBE,SF,0A 19402600 19403500 THIN TUBE,SF,0B 19402700 19403600 THIN TUBE,SF,1A 19402800 19403700 THIN TUBE,SF,1B 19402900 19403800 THIN TUBE,SF,-1B 19403000 19403900 THIN TUBE,SF,2A 19403100 19404000 THIN TUBE,SF,2B 19403200 19404100 THIN TUBE,SF,3A 19403300 19404200 THIN TUBE,SF,3B 19403400 19404300 DOMES FOR SUREFIT THIN TUBES Description Bag (10 pcs) DOME,SF,OPEN,SM 19398200 DOME,SF,OPEN,MDM 19398300 DOME,SF,OPEN,LGE 19398400 DOME,SF,TULIP,STD 19398500 DOME,SF,PWR,SM 19398600 DOME,SF,PWR,MDM 19398700 DOME,SF,PWR,LGE 19398800 Description Part No FITTING KIT,THIN TUBE,SUREFIT* 19442600 FITTING KIT,THIN TUBE,SF(EMPTY)** 19442300 CLEANER, TUBE, HE4 15168700 MEASUREMENT TOOL,MINI BTE (for L & R) 15200800 * box containing cleaning tubes, measurement tool, all sizes thin tubes ** & domes ** empty box with inlay - to be filled up according to needs Thin tubes & domes for open configuration for STD BTE models are shown on this page & the next page. Domes on this page will only fit the SureFit thin tubes listed on this page Page 23 of 40
Part List - Thin Tube 2 & Domes (STD BTE only) THIN TUBE 2 BLISTER PACKS (3 x cleaning tubes / 5 x thin tubes) Part No THIN TUBE 2,0A,R,BLSTR 18628600 THIN TUBE 2,0B,R,BLSTR 18628700 THIN TUBE 2,1A,R,BLSTR 18628800 THIN TUBE 2,1B,R,BLSTR 18628900 THIN TUBE 2,2A,R,BLSTR 18629000 THIN TUBE 2,2B,R,BLSTR 18629100 THIN TUBE 2,3A,R,BLSTR 18629200 THIN TUBE 2,3B,R,BLSTR 18629300 THIN TUBE 2,-1B,R,BLSTR 18629400 THIN TUBE 2,0A,L,BLSTR 18629500 THIN TUBE 2,0B,L,BLSTR 18629600 THIN TUBE 2,1A,L,BLSTR 18629700 THIN TUBE 2,1B,L,BLSTR 18629800 THIN TUBE 2,2A,L,BLSTR 18629900 THIN TUBE 2,2B,L,BLSTR 18630000 THIN TUBE 2,3A,L,BLSTR 18630100 THIN TUBE 2,3B,L,BLSTR 18630200 THIN TUBE 2,-1B,L,BLSTR 18630300 Description DOMES FOR THIN TUBE 2 Bag (10 pcs) DOME,THNTUB/REC,SZ5,SM 18500800 DOME,THNTUB/REC,SZ7,MDM 18500900 DOME,THNTUB/REC,SZ10,LGE 18501000 DOME,THNTB/REC,TULIP,STD 18501100 DOME,THNTUB/REC,PWR,SM 18265100 DOME,THNTUB/REC,PWR,MDM 18265200 DOME,THNTUB/REC,PWR,LGE 18265300 Thin tubes & domes for open configuration for STD BTE models are shown on this page & the previous page. Domes on this page will only fit the thin tubes listed on this page Page 24 of 40
Disassemble - LO90 Models (ENZO 90 is shown) The LO85 & 90 models are quite similar to disassemble. For the 90 model there is however a few extra steps to get it separated - shown in the pics below. The rest of the disassembling procedure for the 90 model is similar to LO85 models shown on the next pages Pin TOP/ BOT HSG Pin removal tool Pin BAT DR Pin TGL Locate the pin fixing the TGL. Push it out using the pin removal tool for LO90 (long push out pin). Always check that the TOGGLE CAP,SGL (soft silicone cap) is in place before reassembling the TGL/LID ENZO 90 with mech lock UP SMART 90 with automatic lock ENZO 90: If the batt door is locked, the child lock release tool must be used to unlock (note the red arrows). The UP SMART 90 batt door is handled different way as it has automatic lock which means it is always locked (see UP SMART 90 pic above). It is opened same mech way as UP SMART 77/ 88 - see next page Locate the pin fixing the bat door. Push out the pin using the pin removal tool. Pull out the bat door Page 25 of 40
Disassemble - LO85 Model shown Remove the hook by turning counterclockwise LiNX LO85: Recomended batt door opening process: Hold the HI between thumb and index finger. Use index finger on the other hand to gently press down till batt door is open. This procedure must be done without touching any other part of the batt door during opening UP/UPS LO85: Hold HI between thumb and index finger. Use index finger on the other hand to gently press down. Click indicates the batt door has opened a bit (is now in pos OFF). This procedure must be done without touching any other part of the batt door during opening. To open it completely, a childlock release tool must be used Locate the hole for the childlock release tool Childlock release tool Gently insert the childlock release tool and push a bit to open the batt door completely Locate the pin to disasm TOP HSG and BOT HSG. Push it with a pin removal tool and pull it out Gently separate the TOP and BOT HSG. Slide off the bot HSG towards sound outlet Gently separate the module/asm FRAME from top HSG Page 26 of 40
Disassemble - LO85 Model shown PB and cap Batt door pin PB button and silicone cap come easily off together with the top HSG Push out the batt pin with the pin removal tool and pull it out to separate the batt door from the module. Gently remove the batt door TGL silicone cap Lift off the toggle and the silicone cap. Make sure that PB and TGL caps are correct in place onto the module when reassembling Page 27 of 40
HI - Disassembled Disassembled LO85 Disassembled LO90 Page 28 of 40
Replace Parts on LO85 Models When changing HSG bot, the ID plate must be transferred to new HSG (only LO85 models). Please note the ID plate is not an available spare part. Push out the plate from inside the old HSG by using a pin or tweezer Place the side of the ID plate with one prong and insert it to a new bot HSG. Insert the side with two prong and make sure it is mounted correct in place by using a finger to pres it down. Mount the bot HSG and other HSG parts to the HI Page 29 of 40
Reassembling - LO85 Model shown LED cover PB to be inserted PB in place Pin for batt door Re-assembling: The LED cover is clicked in place into top HSG. Insert PB into top HSG with the widest side towards batt door. For LO85 models: Add TGL/LID to the module. TGL/LID can also be replaced/mounted without separating the HSG parts - see next page. For the 90 models: TGL/LID must be added after mounting the TOP/BOT HSG.For LO85 models: Place batt door and mount the pin to fix it. For the 90 models: Batt door must be added after mounting the TOP/BOT HSG Make sure the PB and toggle silicone caps are in place before inserting the module into the top HSG. The top HSG must be fitted correctly into the recess in the module when mounting. Mount the bot HSG by gently sliding it towards the batt door as shown. Use a finger to press to make sure the bot HSG is correct in place Page 30 of 40
Replace Parts - TGL / LID LO85 Models Only for LO85 models: Open batt door with the childlock release tool as descriped already and gently press with a small screwdriver onto the back end of the toggle until it releases Toggle / lid back side Check that the silicone cap is in place. Insert new toggle or toggle lid. Press down until it clicks in place. Make sure the arrow on the back side of the toggle/lid is pointing towards the hook Page 31 of 40
Replace Parts - Filter & Thin Tube (STD BTE models) Remove the hook from HI by turning counterclockwise. Release the filter removal tool from filter frame. Insert the filter tool into the pipe and push out the filter. Mount the hook to the HI by turning clockwise. Mount the new filter as shown Note: If the model is a Power version, the filter must NOT be inserted. Furthermore: If the Power model is configured to High Power version, the metal hook must be chosen (without filter) Mount the thin tube adapt by turning clockwise. Remove the stop. Choose a thin tube and dome in suitable sizes and mount as shown (see part list for available sizes tubes and domes) Note: Thin tube available for STD BTE only Page 32 of 40
Service Procedure & Postponement Service Procedure: - Save user settings with Aventa - Disassemble faulty device - Replace module with a new service module from stock - Assemble device - Restore user settings with Aventa - Load customer serial No (ID Plate or s/n label) using DSA6000 Postponement Procedure: - Disassemble device - Replace housing parts with new parts from stock - Transfer ID-plate from old housing to new housing (LO85) - Verify battery door by open and close once Page 33 of 40
Test Equipment - LO85 Models Prog adaptor (generic) p/n 18041400 2cc coupler insert BTE p/n 40B4609601 Prog adaptor clip 17736900 Red 17736901 Blue To be used with prog adapt 18041400 2cc coupler p/n 30-4838800 Both coupler parts can be ordered with GTO Dept/HQ Ballerup DK Coupl Mic,TM-12,measured p/n 18220700 Batt pill must be used during test p/n 17449400 size 13 CS44 Prog cable (Left blue is shown) 9022 907 69019 (R) 9022 907 69029 (L) AIRLINK 2 AIRLINK 17292002 AIRLINK 2 17292000 AIRLINK for WL connection test Both airlinks can be used AIRLINK2 must however be used for ENZO 3D P/n 17517800 Prog cable extension must be used during final HI test due to current measurement (not used when using fitting SW) Instrument fixture p/n 16695100 for final HI test Test frame p/n 16902800 Page 34 of 40
Testing - LO85 Models Button (press down to unlock after use) Add a batt pill and close batt door. Insert the one end of the prog adapt into the square prog port of the device Push the bot part of the prog adapt until it clicks to lock it on the device Ext prog cable Connect the ext prog cable to the CS44 prog cable. Connect to the DSA6000 box as shown Connect the CS44 prog cable Note about PROG. CABLE EXTENSION p/n 17517800: The extension cable is needed for making correct current measurement during DSA6000 HI test on some platform models. Testing these devices without the extension cable will show an incorrect current measurement. However, if the ext cable is used during a DSA6000 HI test of a model where the ext cable is not needed, it will not affect the test. Therefore, to avoid failures and misunderstandings it is safer just to leave the ext cable on the DSA at all times and use it during test of all devices, no matter if it is required or not Page 35 of 40
Prog Adaptor Clip - LO85 Models Prog adaptor clip To be used with prog adapt 18041400 only Clip for prog adaptor L/R It is important to have the programming cable connected before adding the clip to the prog adapt. Add the clip as shown in the pics. The clip is recommended to be used during test / fitting in order to keep the prog cable connected during the complete procedure To remove the clip firmly grip this side of prog adapt Pull tip of the clip Slide the clip from adaptor Page 36 of 40
HI Testing - LO85 Models Use of test fixture is mandatory during DSA6000 final HI testing. To use the fixture, place the HI in the fixture according to pic. Place it in the test chamber as shown and select the correct test tpix and make sure to follow instructions coming up on the screen. During the test programme execution the IAD calibration will be performed at the appropriate time. Another benefit from the fixture is that the HI is in a well defined position so the telecoil test can be performed without any interaction from the operator 2cc coupler p/n 30-4838800 2cc coupler insert BTE p/n 40B4609601 Coupl Mic,TM-12,measured p/n 18220700 2cc coupler & insert can be ordered with GTO Dept 20 mm Test tubing is normal 20 mm effective lenght as for all AUDIOmaster BTE testing Place the HI in test chamber as shown Page 37 of 40
Test Equipment - LO90 Models Prog Adapt w batt dr & CS44 prog socket p/n 18645500 2cc coupler insert BTE p/n 40B4609601 2cc coupler p/n 30-4838800 Both coupler parts can be ordered with GTO Dept/HQ Ballerup DK Batt pill must be used during test p/n 17449500 size 675 CS44 Prog cable (Left blue is shown) 9022 907 69019 (R) 9022 907 69029 (L) AIRLINK 2 AIRLINK 17292002 AIRLINK 2 17292000 AIRLINK for WL connection test Both airlinks can be used AIRLINK2 must however be used for ENZO 3D P/n 17517800 Coupl Mic,TM-12,measured Prog cable extension must be p/n 18220700 used during final HI test due to current measurement (not used when using fitting SW) Instrument fixture p/n 18985500 for final HI test Page 38 of 40
Testing - LO90 Models Locate the pin for batt door. Push it out and remove batt door. Add the prog adapt and fix it with the pin. Insert batt pill size 675 Gently close the batt door and connect the CS44 prog cable. Place the fixture in the test chamber. Insert the hook into the 2cc coupler tube and place it as shown (make sure the HI does not touch neither the fixture nor the ATC4000 sound chamber). Connect the extension cable to the DSA6000 as also shown on page Testing - LO85 Models. Select the correct test tpix and run the test making sure to follow instructions coming up on the screen Page 39 of 40
Wireless Test / Connection Test Wireless test using Airlink / Airlink 2: The RF (Radio Frequency) signal test is performed during hybrid test. In service & repair situations only a connection test is needed. The DSA6000 can perform a connection test to test the wireless function on the devices. The test is performed using an Airlink / Airlink 2 mounted directly in any of the DSA 6000 units USB ports. No fixture is required performing a Connection test The test is performed in the open air on the desktop. During a DSA6000 test prog running the connection test the operator will be asked to place the device in the WL Test point. During the connection test the device does not need to be connected with a prog cable and a batt pill. Instead a fresh batt must be inserted. The connection test is a part of the Final Device Test running on the DSA 6000. The test system will search for a device with a s/n matching the s/n for the Device Under Test (DUT) in the running test sequence To make sure the device is in boot mode the batt must be inserted immediately before the [Start] button is pressed. The WL Test point is a spot on the table approx 20 cm away from the Airlink dongle. The s/n matching will prevent connection with any other wireless devices in the nearby area. Best practice is to first insert the battery and immediately after press the Start button (within 5 sec). Inserting the batt will start the device boot sequence Note: An extended wireless test using a TV streamer / SAS is introduced. Please find more detailed info in Tech Bulletin No. 2013-05-002 Improved functionality for the RF Range check on DSA 6000 on GTO web site where also other info about WL test can be found Page 40 of 40