D-R300 / D-R320 / D-R 800 DATASHEET JUNHO 2013
Measuring principle The D-R 300 / D-R 300-40 meters operate according to the scattered light method. The modulated light from a Halogen lamp illuminates the dust particles in the exhaust duct. The scattered light reflected from these particles is measured and assessed. Measuring device for smoke spot number / dust concentration D-R 300: Extremely sensitive device for measuring smoke spot number. D-R 300-40: Especially sensitive measuring device for the smallest concentration of dust, in particular in waste incineration plants. In-situ measurement directly in the flow Automatic system tests and correction of measured values Self-calibration in 4-h cycle Optics and electronics in a hermetically sealed unit - no smoke gas can enter device Maintenance-friendly, thanks to optimal purge air conduction in front of the heated optical end plates Direct access to all parameters via the operator display Automatic measuring range selection in accordance with 17. BImSchV. in relation 1:3:9*. Smoke spot number measurement in furnaces designed for light fuel oil Fine dust measurements in processes Waste incineration Filter monitoring and emission-value measuring in waste incineration and power plants*. Approvals Suitability-tested by the TÜV Cologne, test report 936/800002 Suitability-tested by the TÜV Cologne, test report 936/801004* Itemized in the list of suitable measuring devices for continuous emission measuring MCERTS. *D-R 300-40 Measuring head Mounting flange Control and display unit light trap(s) Purge air unit. Automatic measuring range selection for dust measurement in accordance with 17. BImSchV (D-R 300-40) Weather protection covers Quick-closing shutter to protect measuring device in the event of failure of the purge air supply Halar flange coating. measurements measuring ranges measuring principle pressure smoke spot number (D-R 300) dust concentration (D-R 300-40) D-R 300: smoke spot number 1 3 (5) D-R 300-40: dust concentration 0 1 mg/m 3... 0 30 mg/m 3 1), optional 0 300 mg/m 3 with range switching Specifications D-R 300 Measuring range: smoke spot number 0-3. Limit value II can be set as delayed disconnected contact Calibration: VDI 2066, page 8. D-R 300-40 Minimum measuring range 0-1 mg/m 3 dust concentration. Other measuring ranges up to 300 mg/m 3 can be set (optional automatic switching of measuring ranges 1:3:9) Calibration: VDI 2066, page 7. light trap 2nd light trap (D-R 300 only) detection limit reference point drift quick-closing shutter (optional) <1% measuring range purge air unit control and display unit <0.2% of measuring range/month back scattering zero point drift <0.2% of measuring range/month above dew point up to 320 C, optional up to 600 C, depending on application -50 up to +20 hpa supply voltage duct diameter 0.3 to 4 m 18 kg 115 / 230 VAC, 50 / 60 Hz, 50 VA 565 x 310 x 200 mm -20 up to +50 C remarks 1) after gravimetric calibration protection IP65 purge air supply measuring outputs digital outputs digital inputs 2 x 0/4 20 ma/500 Ohm, optional measuring range switching 3 relay outputs, permissable load 48 V / 0.5 A 1 potential free input purge air quantity approx. 80 m 3 /h supply voltage 115 / 230 VAC, 50 / 60 Hz, 0.37 / 0.43 kw 350 x 550 x 500 mm 12 kg accuracy <1% of measuring range protection IP54
D-R 320 The new scattered light dust monitor D-R 320 High-sensitivity measurement even at the lowest concentrations of dust Stray light measurement redefined Universal mounting: DN 100 PN 6 DIN flange The light of a red laser diode (eye safe) illuminates the dust particles in the measuring volume of the duct. The light is scattered by the particles and also generates background light in the stack. Scattered light plus background light are received in one half of the integrated dual detector. At the same time the other half of the detector receives only the background light from the same area of the stack, without the stray light portion. After subtraction of the background light the pure amount of scattered light is available. Since both parts of the integrated double detector share the same optics unit, no adjustment of the beam paths is necessary. The D-R 320 is ready for operation directly after mounting and can easily be operated at another measurement point. Universal mounting: ANSI 4 150 lbs standard flange The new DURAG dust monitor D-R 320 is based on the backscattering principle and is ideally suited for monitoring smallest to medium dust concentrations. The measurement takes place continuously in the stream. Naturally the D-R 320 is compliant with the high requirements of the new European standards and therefore suitable for measurements according to official regulations. Startup without adjustment due to unique optical design The D-R 320 does not require a light trap. The background light in the stack is detected by means of a special optical system with dual detector and automatically compensated without the need of any manual adjustment. Advantage of this new design is the quick and uncomplicated installation, completely without adjustment at site. So the D-R 320 is ready for operation directly after installation and flexible for different applications. Even after a conversion to a different measurement point the device is operational immediately again. Single-sided installation on standard flanges without light trap The D-R 320 allows single sided installation at the stack and requires just a small wall opening. It can be mounted in any orientation via a rotatable connection on existing DN 100 PN 6 or ANSI 4 150 lbs standard flanges. This reduces time and costs for installation. Universal mounting:rotatable, for any flange orientation Long life due to integrated purge air monitoring and control The D-R 320 is continuously purged and therefore the optical system is not in contact with the exhaust gas. The integrated purge air control ensures the optimum amount of purge air. This ensures a long life and long maintenance intervals. A purge air failure is immediately indicated by the device. The maintenance of the device is minimal. Convenient operation, readings anywhere accessible The operation of the D-R 320 is comfortable and extremely flexible. Different operating options are available: local via USB interface by means of the external operation unit D ISC 100 remote access with RS-485 interface via MODBUS RTU / MODBUS TCP protocol (acc. to VDI 4201-3) Automatic control functions ensure reliable measuring values Reliability has the highest priority when measuring emissions. For that reason the D-R 320 automatically performs zero and span check as well as contamination check in regular intervals and on demand. The device features an automatic contamination correction. Need for maintenance is immediately indicated by the electronics. Measuring head Mounting flange Universal control unit D-ISC 100 Weather protection covers Fully integrated failsafe shutter as protection for the measuring device in case of a purge air failure. With the integrated fail safe shutter the D R 320 is optimally protected for reliable use even under overpressure conditions. Universal Operation Unit D-ISC 100 The universal operation unit D-ISC 100 allows for the connection of up to 8 DURAG measuring heads and enables the combination of dust and flow measurements. The D-ISC 100 offers convenient operation and parameterization of the connected devices. The display provides an immediate overview of the current measurements and the status of the devices. Connection of up to 8 s Local operation with keypad, through USB port or remotely through RS-485 interface. Modular design, many extension modules available Supply unit with integrated purge air supply Continuous measurement of dust concentration Easy installation on standard flanges Easy startup without adjustment Automatic background light compensation, no light trap Convenient operation, remote access possible Automatic control functions Integrated purge air monitoring and control Long service intervals Certified acc. to EN 15267 Integrated fail safe shutter as an option Data transfer via Modbus compliant with VDI 4201-3 Continuous emission monitoring, e.g.: on incineration plants generally on plants according to IED 2010/75/EU on plants according to 2001/80/EC LCPD on waste, hazardous waste and sewage sludge incineration plants on cement manufacturing plants on power plants with gas, oil, coal or cofiring on plants for the incineration of biomass Monitoring of: ventilation units filter units Technical Data measurements dust concentration measuring range min: 0 5 mg/m3, max: 0 200 mg/m3 measuring principle back scattering 0 600 C pressure -50... +50 hpa, optional higher duct diameter > 0.7 m -40 up to +60 C protection IP 65, Ex optional measuring outputs 0 / 4 20 ma / 400 Ohm, Modbus RTU bi-directional digital outputs 2 relay outputs, permissible load 60 VDC / 30 VAC / 0.5 A supply voltage 24 VDC, 0.5 A 200 x 190 x 260/410 mm 15 kg supply unit purge air supply integrated blower supply unit 115/230 VAC, 50/60 Hz, 0.37/0.43 kw 480 x 450 x 320 mm 12 kg protection IP 65
Dust monitor Innovative measuring device with laser technology to monitor small to medium dust emission according to the new European regulations. Integrated display: Measuring value, threshold value, parameter in probe In-situ measuring procedure with continuous measurement High sensitivity Easy installation on one side of the duct Can also be deployed in thick-walled stone/ insulated channels Long lifetime, as there are no moving parts inside the duct Hermetically sealed electronic housing against exhaust gas Parameterisation and operation with keyboard plus easily readable display directly on device or via bus interface Automatic function test with soiling correction Two analog outputs with adjustable measuring ranges Automatic switching of measuring ranges according to 17. BImSchV. Power stations Cement plants, the metallurgy and wood industries, chemical industry etc. Waste incineration plants Monitoring of dust filter plants. Measuring principle The D-R 800 device works according to the principle of forward scattering. The concentrated and modulated light of a laser diode penetrates the measuring volume. The forward-scattered light largely reflected from dust particles is measured and assessed. measuring lance Measuring lance Supply unit with integrated purge air supply Mounting flange 130 / 240 / 500 mm. Weather protection cover Temperature compensation through additional analog input. evaluation unit supply unit with integrated purge air supply RS 485 and analog current output Approvals Suitability-tested by the TÜV Cologne, test report 936/21205307/A Itemized in the list of suitable measuring devices for continuous emission measuring MCERTS pending. measurements dust concentration accuracy <1% of measuring range limit measuring ranges 0 10 mg/m 3... 0 200 mg/m 3 1) detection limit <0.5% measuring range measuring principle forward scattering above dew point up to 220 C reference point drift <0.7% of measuring range/month zero point drift <0.15 % of measuring range/ month pressure -50 up to +10 hpa supply voltage 85 264 VAC, 47 63 Hz, 50 VA pending duct diameter probe length (from flange) protection 0.4 8 m 400 / 800 mm measuring lance: 160 x 160 x 600 / 1000 mm supply unit: 380 x 300 x 210 mm measuring lance: 7 kg supply unit: 13 kg -20 up to +50 C purge air supply integrated into supply unit IP65 measuring outputs digital outputs digital inputs 2 x 0 / 4 20 ma / 500 Ohm, Modbus RTU (RS485) 4 relay outputs, programmable, permissable load 24 V / 25 VA 2 potential free inputs, programmable remarks 1) after gravimetric calibration www.durag.de
Contactos/Contacts: Comercial/Commercial: Luís Ferreira da Costa e-mail: luiscosta@bhb,pt Tel: (+351) 21 843 64 00 Fax: (+351) 21 843 64 07 Assistência/Service: Joaquim Picante e-mail: jpicante@bhb.pt Tel: (+351) 21 843 64 00 24 Horas: (+351) 96 523 73 93 Note: DURAG, Inc., the owner of this document, reserves the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. DURAG, Inc. does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. Copyright 2011 DURAG, Inc. All rights reserved