Ranger Pro Preparing for the Future January 19, 2018 2017 Baker Hughes, a GE company, LLC - All rights reserved.
A move towards predictive maintenance Oil & Gas On & off shore drilling FLNG, FPSO Midstream (gathering, transport, processing) Refining, Chemicals. Petrochemicals Maintenance Costs -50 % Downtime -40 % Production +25 % Machinery Breakdowns -70 % Predictive Maintenance Power Generation Wind Fossil Natural Gas Hydro Nuclear Industrial Markets Water/waste water Pulp & paper Metals & mining Automotive Food & beverage Manufacturing Pharmaceuticals 2
Typical applications Move from reactive maintenance to predictive maintenance with Ranger Pro. Machine Type Agitators Air compressors Ball mills Blowers Centrifuges Cooling tower fans and pumps ID, FD fans Pumps Mixers Motors Screw compressors Small motors Small recips 3
Bently Nevada S1 DAQ (db Tx) S1 (db Rx) Bently Nevada Network CRITICALITY 3500 3701 ADAPT S1 6.x 2300/20 CONNECTOR vbonline Pro Ranger Pro Portables Process Data SENSORS Installation Services SIE MDS Technical Training Product Support RM&D Confidential. Not to be copied, distributed, or reproduced without prior approval.
SENSORS Bently Nevada Solutions GET CONNECTED S1 display clients S1 database CRITICALITY Bently Nevada Network Centralized Distributed Wireless Portable DCS 3500 3701 ADAPT 2300 vbonline Pro Portables Process Data Ranger Pro Installation Services MDS Technical Training Product Support RM&D
Introducing Ranger Pro
Why Wireless Reduce unplanned downtime, increase availability, cut production losses Reduced installation costs Easy user interface Condition monitoring for difficult to assess assets System 1 Software platform A complimentary hardware portfolio Increase Machinery Life Reduce Maintenance Costs & Unplanned Failures 7
Investment required Wireless vs Wired Complimentary partners in Condition Monitoring Wireless Pros Easier to deploy Fast to expand Cost effective Wire less Wired Pros Higher point counts Faster sampling rates Protection capable More sensor types $$$ Wireless 3500 Cons Higher point counts can be cost prohibitive Range, environment limits Power management Cons Local power required Costs may limit complete plant coverage Typically fixed installation $ Vb Online Pro SCOUT - Portable Condition Monitoring 2300 ADAPT Protection
Ranger Pro Bently Nevada s wireless vibration sensor Wireless Condition Monitoring Establish or expand existing reliability programs Enables strategic, data-driven maintenance decisions and planning Coupled with Bently Nevada s System 1* condition monitoring and diagnostics software, this flexible and scalable system extends earlier detection of machinery and process problems to more machines Enables asset monitoring in unsafe and hard-to-reach areas $ Cost Effective condition monitoring Compliments new and existing reliability /maintenance strategies
Ranger Pro Specifications Radio E-module ISA100 ATEX/IECEx Zone 0 [ia I/IIC T4] Class 1 Div 1 Truly wireless: sensors embedded in package Velocity (5-1kHz), Acceleration (5-10kHz) Auto forming, self healing ISA100 Wireless Network Protocol Replaceable lithium-thionyl chloride battery IP67 hermitically sealed electronics Temperature: -40C to + 85C Trended values: velocity, acceleration, & temperature Range: 200 meters (line of sight), 75-100 meters typical industrial environment Security: 128-bit AES encryption Modbus output to DCS or Plant Historian Battery life: up to 5 years (depending upon data frequency/type configuration) 3.5 (89 mm) 1.6 (41 mm) Triax or single embedded vibration sensors Standard battery size Bently provided Or locally available for end user procurement No lithium battery shipping headaches. 10
Typical Data Flow Overview of Typical Data & Alarm Flow 24VDC Power 24VDC Power Advanced Ranger Pro Sensor Yokogawa Ethernet Ethernet Modbus Data Output OPC DA Export License w/ Gateway = Kepware Modbus OPC Server w/ Gateway Honeywell Trended Variables Ranger Pro Sensor Honeywell or Yokogawa: Wireless Network Gateway DCS or Plant Historian Sensors & Repeaters Field Access Points Management Station Data Display/Consumption
System and Basic Setup Steps and /or Advanced DCS/Plant Historian Sensors & Provisioning Initialization & 1 st time Sensor provisioning Join Key are assigned for Auto-Joining Monitoring the Wireless Network Sampling frequency Field Access Device Setup Assigning Device Tags Management Station Setup Assign Field devices Interface & IP Addresses Hopping Patterns Backbone Routers Wireless Network map Modbus Mapping, Config Download & Backup Data Display Modbus mapping DCS/Plant Historian System 1 - Kepware Modbus to OPC Server System1 Software Configuration Verification of measurements Follow quick start guideline provided with Ranger Pro
Deployment Condition Monitoring DCS Standard Communications Network setup Sensor Configuration Devices/Access Point Access Point/Device Mgr Guidelines ISA100 GCI Honeywell or Yokogawa SW Direct dock station + GE SW 40 max recommended 4 Access point or 160 sensors Repeater Use Distances >100M Number of Hops (Depth to gateway) 3 System Components Honeywell Yokogawa 3 Device Manager Field Access Point Gateway Field Access Point OneWireless (FDAP) YGFW 510 Device Manager OneWireless (WDAM) YFGW 410 Sensor/Repeater RangerPro 2 Display System1 or DCS 1 RangerPro Sensors/Repeaters
RangerPro Network Deployment Setups 3 3 1 2 2 1 1 Best (1 hop) Better Good 14