Front Panels & Injector/Extractor Handles... PERFECT HANDLING. Package Your Electronics With Ripac. When it comes to electronics, no one handles today s demanding applications better than Rittal Ripac handles, front panels and accessories. Take our handles for instance. Rittal offers a wide range of types, including the CompactPCI specified self-locking injector/extractor handle for high pin count applications and the Type VII flush profile Telecom handle for limited I/O. What s more is we can provide advanced features, such as front panel and ESD protection, a microswitch for full hot swap applications, keying with 4096 combinations and drive chassis. Add to that a whole line of 3U/6U EMC and Non-EMC front panels and your package is complete more solutions from The Original CompactPCI Company. 7
R I T T A L R I P A C CompactPCI Handles CompactPCI Type IV handles... Page 9 Telecom Type VII handles... Page 9 Front Panels Keying... Page 20 CompactPCI solder side covers... Page 20 Embedded microswitch assembly... Page 20 CompactPCI Front Panels EMC front panels... Page 2 Non-EMC front panels... Page 2 Front panel layout dimensions... Page 22 CompactPCI Adapters Front panel adapters... Page 23 Board adapters... Page 23 9 Vario Chassis Horizontal drive chassis... Pages 24-25 Vertical drive chassis... Page 26 8
Perfect Handling Solutions With... COMPACTPCI HANDLES. CompactPCI Handle Solution, Type IV The Ripac CompactPCI injector/extractor handle referred to in the CompactPCI specification is designed to meet the IEEE 0.0 and IEEE 0. standards. This Ripac Type IV injector/extractor handle provides for full front panel I/O usage and is suitable for system (subrack) front and rear (I/O) mounted boards. The handle locking/ unlocking device activating in the handle s embedded microswitch is a Ripac design feature. This solution complies nicely with the CompactPCI full hot swap requirements. Other features of this handle are: Keying of plug-in boards (4096 combinations) ESD protection Grounding connection for plug-in boards Tying of multiple handles together CompactPCI Injector/Extractor Handle Single CompactPCI slot width (4 HP) Grey bottom Part No. 3686900 piece Grey top Part No. 368690 piece Black bottom Part No. 3686902 piece Black top Part No. 3686903 piece For double, triple and quadruple width, use additional tying pin: Part No. 3686935 piece Telecom Handle Or Alternative Handle Solution, Type VII This injector/extractor handle solution has all the features of the IEEE 0.0/0. and CompactPCI requirements (with limited front panel I/O space) and is designed for systems (subracks) conforming to IEEE 0.0 and IEEE 0. standards. However, this handle has one more distinguishing feature: the solder side (component side 2) of the can be optionally increased by 2.54mm (0. ) to provide for more surface mounted component space (this additional feature cannot be implemented for CompactPCI). Suitable as pluggable power supply handle per PICMG Draft 2.. Tying together of multiple handles also available. The Telecom Injector/Extractor Handle Black bottom Part No. 368635 piece Black top Part No. 368634 piece For double, triple and quadruple width, use additional tying pin: Part No. 3686935 Note: By mid 999 there will be an all-metal version available dealing with yet higher injection and extraction forces. Please inquire for status. B Tying pin A Labeling Multiple Handle Tying CompactPCI applications which require multiple width front panels (8 HP, 2 HP, 6 HP) may also require multiple width injector/extractor handles. A precision pin will nicely gang these handles together. Part No. 3686935 piece Handle Labeling The most simple and cost effective method of labeling can be applied to both types of injector/extractor handles mentioned above. Just choose your own type of self adhesive label and have them made, printed on a roll or print these labels yourself by using a sophisticated Bar Code printer. The CompactPCI handle label: 20mm width (4 HP) / 0mm length The Telecom handle label: 20mm width (4 HP) / 5mm or 3mm length 9
0. Keying Printed board () Guide rail Horizontal rail C B A D E F Board type plug-in unit alignment pin chamber, front panel I/O ESD or front panel grounding socket mis-insertion barrier F E D A C B 2.4 4.4 2.4 7.6 Programming key 2. Color Packs of Kit No. Grey 00 3684325 Red 00 3684326 Material: PBT Position Position 3 Position 2 Position 4 Keying/programming possibilities per chamber (total 4096 programming possibilities at six keying chambers). See page 63 for more keying information. For front loaded CPCI boards Keying chamber For rear loaded CPCI boards Key insertion tool Part No. 3687956* * available third quarter 999. Lever Hinge Lever Contact Point Optional Retention Screws 23 (2) 8.5 E 7.25 3 2 (5.5) 3.7 (6.6) 9.9 Optional Retention Screw Front panels with injector/extractor handles may retain the pluggable boards in the system by only using the self-locking feature of the handle or by using retention screws. Note: For EMC applications. When using these optional retention screws you may not need to use the horizontal gasketing mounted to the subrack system front/rear horizontal rails. Part No. 3685097 00 pieces Retention clip Retention clip CompactPCI Solder Side Covers For Hot Swap The CompactPCI specification for full hot swap calls out for two types of ESD protection:. The ESD strips on the (see CompactPCI hot swap specifications). 2. The use of ESD covers on the rear side of the boards. (The rear side is also called the component side 2 or backside ). The solder side cover will prevent accidental contact of conductive components with neighboring boards. The material is of an antistatic and non-conductive nature. Hot spots on the component side 2 may require vent holes in the area of the hot spot (see perforated version). The required mounting hole sizes and positions are defined in the IEEE 0. standard and the CompactPCI specifications. See page 65 for more details. Solder side covers, not UL but anti-static/ non-conductive 0.3mm thick. (see page 65 for material specifications) Size Solid Part No. 6U x 60mm 3685967 piece 6U x 80mm 3686037 piece 3U x 60mm 3685966 piece Solder side covers, UL 94-VO anti-static/ non-conductive 0.5mm thick. Size Perforated Solid Part No. Part No. 6U x 60mm 3687934 3686574 piece 6U x 80mm 3687933 3686573 piece 3U x 60mm 3687932 3686572 piece Retention clip Part No. 3687955 00 pieces Note: The perforation is 2mmØ at a 0mm pitch. The 2mm connector pins are covered as well. X 2: Lever Hinge Lever Contact Point 2 2 3 23 (2) 8.5 ~25mm E 7.25 3 2 (5.5) 3.7 3 2 (6.6) -2 Microswitch lever pushed down: injector/ extractor handle in locked position. -3 Microswitch lever not pushed down: injector/ extractor handle unlocked. 9.9 Le no Lever H Ripac Products For Hot Swap Applications Suitable for CompactPCI and other hot swap applications using a front panel injector/extractor handle operated device. Note: The required blue LED on the front panel is not offered and may be obtained otherwise. Microswitch Technical Data. Ratings: 30V DC, 5-50mA, resistive load (30,000 cycles) 60V DC, 5mA, resistive load (30,000 cycles) 60V DC, 500mA, resistive load (5,000 cycles) Operating Temp. -3 F (25 C) to + 58 F (+70 C) Humidity: RH 85% max Vibration: 0Hz to 55Hz, 8g Shock: 30g, msec The Embedded Microswitch Cable Assembly May be inserted into both the CompactPCI and the Telecom handle. Microswitch assembly includes: Microswitch 3 wires, 25mm x # 32 AWG Plug Retention clip Part No. 3686536 ( assembly) The mounted header may be a through hole mounted header or a surface mounted header. Through hole mounted header Part No. 3686537 piece Surface mounted header Part No. 368654 piece Note: Minimum quantity is 0 pieces. 20
Smart Protection With Rittal... COMPACTPCI FRONT PANELS. 4 HP 4 HP >4 HP > 4 HP Non-EMC Front Panels For s (Flat) For Single Handles U Part No. 4 HP 8 HP 2 HP 6 HP 3 3685500 3685504 3685506 3687848 6 3685508 368552 368554 3687849 9 368556 3685520 3685522-3U 6U 3U 6U Material: 2.5mm aluminum sheet Finish: anodized HP=5.08mm (0.2 ) EMC Front Panels For s (U-Channel) For Single Handles For CPCI handles, see page 9. For filler panels, see page 3. Non-EMC (flat) EMC (U-channel) U Part No. 4 HP 8 HP 2 HP 6 HP 3 3685524 3685528 3685530 3687838 6 3685532 3685536 3685538 3687839 9 3685540 3685544 3685546 - Material: 2.5mm aluminum extruded Finish: clear chromated 3U EMC Front Panel Kits With (Single) Type IV Handles Kit Includes: U-channel front panel piece holder piece EMC gasket piece Injector/ejector handle assembly piece, black Assembly parts HP Packs of Kit No. 4 368443 8 368447 2 368449 6U EMC Front Panel Kits With (Single) Type IV Handles Kit Includes: U-channel front panel piece EMC gasket piece Injector/ejector handle assembly 2 pieces, black Assembly parts Order optional holders separately. HP Packs of Kit No. 4 3684420 8 3684424 2 3684426 9U EMC Front Panel Kits With (Single) Type IV Handles Kit Includes: U-channel front panel piece EMC gasket piece Injector/ejector handle assembly 2 pieces, black Assembly parts Order optional holders separately. HP Packs of Kit No. 4 3684427 8 368443 2 3684433 >4 HP >4 HP Material removed 3U When multiple handles are used, please lock the handles with the tying pin. See page 9. 6U Non-EMC Front Panels For s (Flat) For Multiple Handles U Part No. 8 HP 2 HP 6 HP 3 3687855 3687852 3687850 6 3687856 3687853 368785 9 3687857 3687854 - Material: 2.5mm aluminum sheet Finish: anodized HP=5.08mm (0.2 ) EMC Front Panels For s (U-Channel) For Multiple Handles U Part No. 8 HP 2 HP 6 HP 3 3687845 3687842 3687840 6 3687846 3687843 368784 9 3687847 3687844 - Material: 2.5mm aluminum extruded Finish: clear chromated EMC Gaskets For EMC Front Panels U Part No. piece Kit No. 0 pieces 3 3686975 3684238 6 3686977 3684240 9 3686979 3684243 Material: stainless steel 2
2.5 2.5 2.54 3. 4.3 3.5±0. 2.6+0. 94.5±0. 8.2+0.2 Maximum component space on front end 3U=830 7.85 9.35±0. 3.5±0. 94.5±0. 22.5±0. 3.5±0. 2.6+0. 2.6 6U = 230.35-0.3 / 9U = 363.70-03 6U = 223.35±0./ 356.7 8.2+0.2 2.85-0.3 28.7-0.3 3.5±0. 6U = 255.85±0. / 9U = 389.2±0. 23.6 9.35±0. 3. 3.5±0. 2.6+0. Maximum component space on front end 6U=24.5, 9U=347.5 6U = 262.05-0.3 / 9U = 395.4-0.3 6U = 223.35 - / 356.7 20.5 Front Panel Layout Dimensions 3U Front Panels 6U And 9U Front Panels B (HP) 4 HP 20.02-02 B 4 2.3 Ø 4 HP B (HP) B 20.02-0.2 7.5±0. 2.3 Ø 7.5±0. B 2 2.7 csk 0±0. 3.4±0.2 3.8±0. 0.±0. 20.2±0. component side component side 0.0±0. 3.4±0.2 3.8±0. component side 0.±0. 20.2±0. component side Component Side Top View HP U B B 2 B 3 B 4 Tolerance B - X 2 Non-EMC Flat Front Panel X X 2 4 3 6 9 20.02-8.05-0.20 0.20 5 3 6 9 25.0-23.3-0.20 0.20 6 3 6 9 30.8-28.2-0.25 0.20 7 3 6 9 35.26-33.29-0.25 0.20 8 3 6 9 40.34-38.37-0.25 0.20 0 3 6 9 50.50 35.56 48.53 43.06 0.25 0.20 2 3 6 9 60.66 45.72 58.69 53.22 0.25 0.20 6.2 0.5.0-0. B 3 + X B - X EMC U-Channel Front Panel 2 3 Front panel Holder To be used for 3U s on the top end and 6U s in the middle (optional). Part No. 368569 piece Kit No. 368598 0 pieces Material: die cast aluminum Note: An electronic file of these drawings is also available. Please contact Rittal. 22
Adapt Quickly With Rittal... COMPACTPCI ADAPTERS. Front Panel Adapters A typical application is when a 3U x 4 HP EMC plug-in unit is installed into a 6U system. This adapter kit provides for an additional 3U EMC filler front panel to be attached to the top end of the CPCI EMC front panel via a bracket. Part No. 3687098 Note: The top handle is optional. Board Adapters A typical application is when two 3U CPU boards are on top of each other, creating a 6U board system, where the enviroment requires two times P/J-P2/J2 (typically two 3U 32-/64-bit CPCI boards in one slot). This kit provides for an adapter plate (FR4) to connect two CompactPCI boards to the front panel and solder side cover (back cover) mounting holes. A modified 6U front panel is required; please inquire for additional information. Part No. 368747 Ø2.70 CSK 4 places 5.35 44.45 35.00 46.70 53.67 60.52 For assembly use 4xM2.5x6 CSK screws, 4xM2.5 nuts. See assembly parts below. CompactPCI Assembly Parts To fasten Size (mm) Description Packs of Kit No. Horizontal rails to side plates and H/W dividers M4x2 Locking screw 00 3654300 Backplanes to horizontal rails M2.5x0 Pozidrive/washer 00 368409 Guide rails to horizontal rails M2.26 Screw for plastic 00 3654360 Front/rear panels to subrack M2.5x Screw w/retention 00 365860 Front/rear panels to subrack M2.5x2 Retention screw - 00 368705 Front/rear panels to subrack M2.5x2 Retention screw + 00 3687050 to holder M2.5x8 Pozidrive + 00 3654320 Board adapter to M2.5x6 Pozidrive CSK + 00 3685290 Board adapter to M2.5 Nut hexagon 00 365820 23
For 3 /2 & 5 /4 s & CD-ROMs... 9 VARIO DRIVE CHASSIS. The Ripac range of 9 Vario subracks was designed to house multiple horizontal 3 /2 and/or 5 /4 height drive chassis. The drive chassis are defined on pages 25-26 and will accept the most popular sizes of hard drives (no cut out), tape drives, floppy disks, CD-ROMs, etc. The purpose of this subrack design is to provide a solution for a multiple drive application in a defined subrack, accepting pluggable 3 /2 drives to be plugged into a (custom) backplane. This subrack is a solution for horizontal mounted drives only. For vertical mounted drives, use any 3U, 4U or 6U Ripac subracks and drive chassis as defined on page 26. Features: Sizes available:, 4U, 6U Plug-in depth: 48.7mm Shock and vibration tested to: IEC600068-2-6 (Fc) IEC600068-2-27 (Ea) D 48.7 D Backplane position 2 HP 24 HP spare 30 HP For: 4 x 3 /2" Or 2 x 5 /4" Chassis U D Kit No. 2 50 36845 Note: 20mm and 26mm 3 /2" drives can be dual in each 3 /2" drive chassis. 4U 48.7 D 4U For: 8 x 3 /2" Or 4 x 5 /4" Chassis U D Kit No. 4 50 36846 Note: 20mm and 26mm 3 /2" drives can be dual in each 3 /2" drive chassis. 6U 6U For: 2 x 3 /2" Or 6 x 5 /4" Chassis Note: 20mm and 26mm 3 /2" drives can be dual in each 3 /2" drive chassis. 48.7 U D Kit No. 6 50 36847 24
Type H (Horizontal) Chassis For, 4U And 6U Ripac Vario Chassis Subracks s are H (horizontally) mounted Front removal drive chassis Will accept 5 /4" HH (CD-ROM) or 3 /2" drives 2x20mm and 2x26mm 3/2 drives can be mounted into a single drive chassis Backplane pluggable for 3 /2" drives Inquire for custom backplane designs W 2 HP H M2.5 type thread 3 /2" Chassis With Cut-Out For No. of drives H W Part No. 20 02 36848 26 02 36849 3 02 368420 4.5 02 36842 Material: aluminum extruded Finish: clear chromated W H 3 /2" Chassis With Cut-Out For 2 s No. of drives H W Part No. 2 (20) 43 02 368422 2 (26) 55 02 368423 2 HP Dual Brackets With Cut-Outs For 2 s Including Mounting Parts Bracket Kit No. pair 368425 W Material: aluminum extruded Finish: clear chromated H 5 /4" HH Or CD-ROM Chassis With Cut-Out For No. of drives H W Part No. 4.5 47 368424 30 HP All dimensions are in millimeters (mm) 25
Type V (Vertical) Chassis For 3U, 4U And 6U Ripac Subracks EMC design s are V (vertically) mounted Front removal drive chassis Will accept 5 /4" HH (CD-ROM) or 3 /2" drives Suitable for Ripac EMC and Non-EMC subracks Vertical Chassis Support Guides Provide for a rigid support of the drive chassis in the CPCI system. Made of aluminum extrusion and are bolted on the top/bottom, front/rear horizontal rails. Each kit includes two (2) guides and mounting parts suitable for mounting one () vertical drive chassis. Part No: 3686989 kit Note: For drive backplane designs, please inquire. There are no standard backplanes available. May be included into a custom CPCI backplane or a separate custom backplane. W HP Type V "Vertical" Mounted EMC Chassis Kit Includes: Front panel ( piece) Side plate ( piece) EMC gasket ( piece) Assembly parts Type V " Chassis" are suitable for Ripac Non-EMC and Ripac EMC subracks x 3 /2" x 3 /2" x 5 /4" Front panel Approximate depth Front panel Kit No. cut-out U HP of drive assembly H W 3 8 60 20 02 3684468 3 8 60 26 02 3684469 3 8 60 3 02 3684470 3 0 60 4.5 02 368447 4 8 60 20 02 3684472 4 8 60 26 02 3684473 4 8 60 3 02 3684474 4 0 60 4.5 02 3684475 4 0 220 4.5 47 3684476 2 x 3 /2" 6 8 60 2 x 20 02 3684477 6 8 60 2 x 26 02 3684478 6 8 60 2 x 3 02 3684479 M2.5 type thread x 5 /4" 6 0 60 2 x 4 02 3684480 H 6 0 220 4.5 47 368448 EMC Gasket Material: Front panel: Aluminum extruded Finish: Clear chromated Side plate: Sheet aluminum Finish: Clear chromated All dimensions are in millimeters (mm) 26